Patents by Inventor Joseph Royer

Joseph Royer has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7658989
    Abstract: Polymeric materials having a plurality of cells formed therein are described. The polymeric materials include a foamed layer comprising a plurality of uniform microcells, nanocells or combinations thereof in a closed cell network, a transition layer positioned adjacent to the foamed layer, and at least one unfoamed outer layer positioned adjacent to the transition layer. The foamed layer may be present in a volume ranging from about 80 to about 99 percent based on the volume of the polymeric material, the transition layer may present in a volume ranging from about 0 to about 10 percent based on the volume of the polymeric material, and the at least one outer layer may be present in a volume ranging from about 0.01 to about 10 percent based on the volume of the polymeric material. Methods of making such polymeric materials are also described, as are apparatus for providing foamed polymeric materials.
    Type: Grant
    Filed: March 27, 2002
    Date of Patent: February 9, 2010
    Assignees: North Carolina State University, The University of North Carolina at Chapel Hill
    Inventors: Joseph M. DeSimone, Srinivas Siripurapu, Saad A. Khan, Richard J. Spontak, Joseph Royer
  • Publication number: 20050233656
    Abstract: The present disclosure relates to cementitious articles that are reinforced with a fabric made at least partially of high modulus polyolefin monofilament fibers. Preferably, the polypropylene monofilament yarns have a 3% secant modulus of elasticity of at least 100 g/denier. The high modulus polypropylene fabric has an intrinsic resistance to the alkaline conditions present in a cementitious composite, as well as a low elongation at break. The high modulus polypropylene may contain a nucleating agent to facilitate the process of obtaining desired draw ratio.
    Type: Application
    Filed: February 24, 2005
    Publication date: October 20, 2005
    Inventors: Joseph Royer, Randolph Kohlman, Samuel Graham
  • Publication number: 20050186409
    Abstract: A cement panel that is reinforced with a fabric made of nucleated polypropylene fibers. The cement panel includes a core layer that is made of a lightweight cement composition. This core layer is covered with a layer of reinforcing nucleated polypropylene fabric on the top and on the bottom, each bonded to the core with a coating of cementitious material on the top and on the bottom of the core layer. On the edges of the cement panels, the fabric layers may be overlapped so as to augment the strength of these edges.
    Type: Application
    Filed: February 25, 2004
    Publication date: August 25, 2005
    Inventors: Samuel Graham, Joseph Royer
  • Publication number: 20050124772
    Abstract: A method for continuously separating polymer from a high pressure fluid stream comprises subjecting the high pressure fluid stream comprising polymer particles to a filter, wherein the filter segregates the high pressure fluid stream from the polymer particles; subjecting the polymer particles to a rotating device which transports the polymer particles away from the filter, wherein the polymer particles are exposed to thermal conditions sufficient to melt the polymer particles and form a seal surrounding at least a portion of the rotating device; and separating the molten polymer from the rotating device. The method is carried out such that the separation of polymer from the high pressure fluid stream occurs under steady-state.
    Type: Application
    Filed: October 18, 2004
    Publication date: June 9, 2005
    Inventors: Joseph Royer, George Roberts
  • Patent number: 6900267
    Abstract: Methods of carrying out a reactive extrusion processes are described that include combining at least one polymer, oligomer, or combination thereof, a carbon dioxide containing fluid, and at least one reactant in an extruder to form a mixture such that the carbon dioxide containing fluid comes into intimate contact with the at least one polymer, oligomer, or combination thereof and assists in a reaction between the at least one polymer, oligomer, or combination thereof and the at least one reactant, and wherein the at least one polymer, oligomer, or combination thereof is modified upon reaction with the at least one reactant.
    Type: Grant
    Filed: December 12, 2002
    Date of Patent: May 31, 2005
    Assignees: North Carolina State University, The University of North Carolina at Chapel Hill
    Inventors: Joseph Royer, Joseph M. DeSimone, George W. Roberts, Saad A. Khan
  • Publication number: 20050046065
    Abstract: Improvements in permitting brighter colorations within polypropylene fibers and/or yams while simultaneously providing more efficient production methods of manufacturing of such colored fibers as well are provided. Generally, such fibers and/or yams have been colored with pigments, which exhibit dulled results, or dyes, which exhibit high degrees of extraction and low levels of lightfastness. Such dull appearances, high extraction levels, and less than stellar lightfastness properties negatively impact the provision of such desirable colored polypropylene fibers and/or yams which, in turn, prevents the widespread utilization of such fibers and yams in various end-use applications. Thus, it has surprisingly been determined that brighter colorations, excellent extraction, and more-than-acceptable lightfastness characteristics can be provided, preferably, through manufacture with certain polymeric colorants that include poly(oxyalkylene) groups thereon.
    Type: Application
    Filed: August 30, 2003
    Publication date: March 3, 2005
    Inventors: Martin Cowan, Joseph Royer, Sonya Dai, Brain Morin
  • Publication number: 20050048281
    Abstract: Improvements in permitting brighter colorations within polypropylene fibers and/or yarns while simultaneously providing more efficient production methods of manufacturing of such colored fibers as well are provided. Generally, such fibers and/or yarns have been colored with pigments, which exhibit dulled results, or dyes, which exhibit high degrees of extraction and low levels of lightfastness. Such dull appearances, high extraction levels, and less than stellar lightfastness properties negatively impact the provision of such desirable colored polypropylene fibers and/or yarns which, in turn, prevents the widespread utilization of such fibers and yarns in various end-use applications. Thus, it has surprisingly been determined that brighter colorations, excellent extraction, and more-than-acceptable lightfastness characteristics can be provided, preferably, through manufacture with certain polymeric colorants that include poly(oxyalkylene) groups thereon.
    Type: Application
    Filed: August 30, 2003
    Publication date: March 3, 2005
    Inventors: Joseph Royer, Sonya Dai, Brain Morin, Martin Cowan
  • Publication number: 20030171495
    Abstract: Methods of carrying out a reactive extrusion processes are described that include combining at least one polymer, oligomer, or combination thereof, a carbon dioxide containing fluid, and at least one reactant in an extruder to form a mixture such that the carbon dioxide containing fluid comes into intimate contact with the at least one polymer, oligomer, or combination thereof and assists in a reaction between the at least one polymer, oligomer, or combination thereof and the at least one reactant, and wherein the at least one polymer, oligomer, or combination thereof is modified upon reaction with the at least one reactant.
    Type: Application
    Filed: December 12, 2002
    Publication date: September 11, 2003
    Inventors: Joseph Royer, Joseph M. DeSimone, George W. Roberts, Saad A. Khan
  • Publication number: 20020168509
    Abstract: Polymeric materials having a plurality of cells formed therein are described. The polymeric materials include a foamed layer comprising a plurality of uniform microcells, nanocells or combinations thereof in a closed cell network, a transition layer positioned adjacent to the foamed layer, and at least one unfoamed outer layer positioned adjacent to the transition layer. The foamed layer may be present in a volume ranging from about 80 to about 99 percent based on the volume of the polymeric material, the transition layer may present in a volume ranging from about 0 to about 10 percent based on the volume of the polymeric material, and the at least one outer layer may be present in a volume ranging from about 0.01 to about 10 percent based on the volume of the polymeric material. Methods of making such polymeric materials are also described, as are apparatus for providing foamed polymeric materials.
    Type: Application
    Filed: March 27, 2002
    Publication date: November 14, 2002
    Inventors: Joseph M. DeSimone, Srinivas Siripurapu, Saad A. Khan, Richard J. Spontak, Joseph Royer