Patents by Inventor Joseph W. Pallini
Joseph W. Pallini has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11713639Abstract: A system for forming a seal between wellbore components includes an annular seal arranged between a first wellbore component and a second wellbore component, the seal comprising a first leg and a second leg, wherein upon activation of the seal, the first leg engages the first wellbore component and the second leg engages the second wellbore component. The system also includes an energizing ring adapted to activate the seal. The first wellbore component includes a groove profile, the groove profile having a plurality of grooves including respective first surfaces and second surfaces, the respective first surfaces arranged at respective first angles and the respective second surfaces arranged at respective second angles, the respective first and second angles being different to form respective asymmetrical grooves.Type: GrantFiled: January 21, 2020Date of Patent: August 1, 2023Assignee: Baker Hughes Oilfield Operations LLCInventors: Joseph W. Pallini, Baozhi Zhu, Kevin E. O'Dell, Gregory M. Dunn, Luke McElmurry
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Patent number: 11384619Abstract: A wellhead system includes a first position casing hanger and a second position casing hanger, arranged within a wellbore. The second position casing hanger is positioned axially higher and stacked on the first position casing hanger, and a weight of the second position casing hanger is supported, at least in part but less than entirely, by the first position casing hanger and, at least in part but less than entirely, by an actuated load shoulder transferring the force into a high pressure housing. The actuated load shoulder includes a load ring having a hanger side profile and a housing side profile, the load ring is adapted to engage a hanger profile formed in the second position casing hanger and a housing profile formed in the high pressure housing upon activation via the first position casing hanger.Type: GrantFiled: October 29, 2019Date of Patent: July 12, 2022Assignee: Baker Hughes Oilfield Operations LLCInventors: Samuel H. Cheng, Joseph W. Pallini, Shakib Amini, Daryl Attaway
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Publication number: 20210222508Abstract: A system for forming a seal between wellbore components includes an annular seal arranged between a first wellbore component and a second wellbore component, the seal comprising a first leg and a second leg, wherein upon activation of the seal, the first leg engages the first wellbore component and the second leg engages the second wellbore component. The system also includes an energizing ring adapted to activate the seal. The first wellbore component includes a groove profile, the groove profile having a plurality of grooves including respective first surfaces and second surfaces, the respective first surfaces arranged at respective first angles and the respective second surfaces arranged at respective second angles, the respective first and second angles being different to form respective asymmetrical grooves.Type: ApplicationFiled: January 21, 2020Publication date: July 22, 2021Applicant: Baker Hughes Oilfield Operations LLCInventors: Joseph W. Pallini, Baozhi Zhu, Kevin E. O'Dell, Gregory M. Dunn, Luke McElmurry
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Publication number: 20210123315Abstract: A wellhead system includes a first position casing hanger and a second position casing hanger, arranged within a wellbore. The second position casing hanger is positioned axially higher and stacked on the first position casing hanger, and a weight of the second position casing hanger is supported, at least in part but less than entirely, by the first position casing hanger and, at least in part but less than entirely, by an actuated load shoulder transferring the force into a high pressure housing. The actuated load shoulder includes a load ring having a hanger side profile and a housing side profile, the load ring is adapted to engage a hanger profile formed in the second position casing hanger and a housing profile formed in the high pressure housing upon activation via the first position casing hanger.Type: ApplicationFiled: October 29, 2019Publication date: April 29, 2021Applicant: Baker Hughes Oilfield Operations LLCInventors: Samuel H. Cheng, Joseph W. Pallini, Shakib Amini, Daryl Attaway
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Patent number: 10465451Abstract: A pipe connection includes a pin having circumferentially extending external grooves. A box has an annular base with deflectable fingers extending upward from the base. Each of the fingers has circumferentially extending internal grooves on an inner side and an external thread on an outer side. A collar has an internal thread on an inner side. A radial dimension from the axis to the internal thread crest decreases from turn to turn of the internal thread in a downward direction. The box and the pin are movable from a stab-in position to a locked position in response to rotation of the collar. In the locked position, the external thread crests are in engagement with the internal thread crests, and the internal grooves are in full engagement with the external grooves.Type: GrantFiled: June 1, 2016Date of Patent: November 5, 2019Assignee: VETCO GRAY, LLCInventors: Joseph W. Pallini, Rockford D. Lyle
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Patent number: 10428594Abstract: A connection is established between a pin connector and a box connector defined on a pair of tubular members such as casing segments in the field of oil and gas recovery. The pin connector and box connector include features for the protection of metallic-sealing surfaces during assembly, disassembly, transport and handling of the tubular members. The pin connector includes a stabbing flank with an inwardly tapered annular flank surface thereon, and an alignment protrusion extending outward with respect to the pin-side metallic sealing surface in a direction normal to a cone angle defined by the inwardly tapered annular flank surface. The alignment protrusion engages internal surfaces of the box connector to concentrically align the pin connector with the box connector, and thereby protects the metallic sealing surfaces from damage that might otherwise result from collisions between the pin connector and the box connector.Type: GrantFiled: March 31, 2014Date of Patent: October 1, 2019Assignee: Vetco Gray, LLCInventors: Baozhi Zhu, Joseph W. Pallini, Thomas Steen, William R. Patterson, Jr.
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Patent number: 10184311Abstract: A wellhead assembly has a casing hanger for supporting a string of casing, the casing hanger having an external upward-facing shoulder. A radially movable annular lockdown member is carried on the shoulder for movement between a retracted position while the casing hanger is being run and an expanded position. In the expanded position, the lockdown member is in engagement with a lockdown profile shoulder in a wellhead housing. A casing hanger seal is carried by the casing hanger above the lockdown member. The casing hanger seal has a lower extension that includes a connection leg and a nose ring. The nose ring has a cam surface that engages and moves the lockdown member to the expanded position while the casing hanger seal is being lowered into a set position. Slots are formed in the extension to reduce the axial stiffness.Type: GrantFiled: October 21, 2015Date of Patent: January 22, 2019Assignee: VETCO GRAY, LLCInventors: Aniruddha D. Gadre, Mayur Mansukh, Joseph W. Pallini, David Lawrence Ford, Baozhi Zhu
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Patent number: 9982503Abstract: A wellhead housing has a bore with an inner seal surface. A hanger with an outer seal surface lands in the bore. Wickers are formed on at least one of the seal surfaces. A metal seal ring lands between the seal surfaces, the seal ring having annular inner and outer legs separated by an annular slot. An energizing ring has inner and outer diameter surfaces that slide against the inner and outer legs of the seal ring when the energizing ring is moved downward in the slot to radially deform the inner and outer legs into sealing engagement with the wellhead housing and hanger. The energizing ring has an inner diameter relief and an outer diameter relief, each being a partially circumferential groove extending upward from a lower rim. The reliefs define a bridge of narrower radial thickness in the lower rim.Type: GrantFiled: March 31, 2016Date of Patent: May 29, 2018Assignee: VETCO GRAY, LLCInventors: Joseph W. Pallini, Rick C. Hunter, David L. Ford, Robert Jen-Yue Du
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Patent number: 9938792Abstract: An external tieback connector secures to a lower end of a driller riser. The tieback connector has a locking element that engages an external profile on the wellhead housing and an actuating piston within a piston chamber. A hydraulic fluid accumulator is in communication with the piston chamber through a hydraulic circuit having valves. An umbilical extends from a floating platform to the accumulator. Sending a signal through the umbilical opens the valves to supply hydraulic fluid pressure from the accumulator to the piston chamber. An acoustic signal receiver also connects to the hydraulic circuit. An acoustic transducer deployed subsea on a transducer cable will emit an acoustic signal that is received by the receiver. The receiver opens the valves to apply hydraulic fluid pressure to the piston chamber.Type: GrantFiled: November 6, 2015Date of Patent: April 10, 2018Assignee: VETCO GRAY, LLCInventors: Joseph W. Pallini, Rockford D. Lyle, Robert J. Wagner
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Publication number: 20170350199Abstract: A pipe connection includes a pin having circumferentially extending external grooves. A box has an annular base with deflectable fingers extending upward from the base. Each of the fingers has circumferentially extending internal grooves on an inner side and an external thread on an outer side. A collar has an internal thread on an inner side. A radial dimension from the axis to the internal thread crest decreases from turn to turn of the internal thread in a downward direction. The box and the pin are movable from a stab-in position to a locked position in response to rotation of the collar. In the locked position, the external thread crests are in engagement with the internal thread crests, and the internal grooves are in full engagement with the external grooves.Type: ApplicationFiled: June 1, 2016Publication date: December 7, 2017Inventors: Joseph W. Pallini, Rockford D. Lyle
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Publication number: 20170284165Abstract: A wellhead housing has a bore with an inner seal surface. A hanger with an outer seal surface lands in the bore. Wickers are formed on at least one of the seal surfaces. A metal seal ring lands between the seal surfaces, the seal ring having annular inner and outer legs separated by an annular slot. An energizing ring has inner and outer diameter surfaces that slide against the inner and outer legs of the seal ring when the energizing ring is moved downward in the slot to radially deform the inner and outer legs into sealing engagement with the wellhead housing and hanger. The energizing ring has an inner diameter relief and an outer diameter relief, each being a partially circumferential groove extending upward from a lower rim. The reliefs define a bridge of narrower radial thickness in the lower rim.Type: ApplicationFiled: March 31, 2016Publication date: October 5, 2017Inventors: Joseph W. Pallini, Rick C. Hunter, David L. Ford, Robert Jen-Yue Du
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Patent number: 9714731Abstract: A system for joining pipe segments, the system including a first pipe connector connected to a first pipe segment, and a second pipe connector threadingly connectable to the first pipe connector, and connected to a second pipe segment. The system further includes a recess in the outer surface of the first pipe connector, and an elongated key having first and second lengthwise surfaces. One of the lengthwise surfaces has protrusions that embed into a transverse surface of the second pipe connector when the key is mounted into the recess. The thickness of the key decreases with distance radially inward from the outer surface.Type: GrantFiled: June 17, 2013Date of Patent: July 25, 2017Assignee: Vetco Gray Inc.Inventors: Kevin E. O'Dell, Thomas L. Steen, Joseph W. Pallini, Stephen D. Peters, William R. Patterson, Jr.
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Patent number: 9683421Abstract: A wellbore system includes a sealing assembly for creating an annular seal between wellbore members. The sealing assembly includes a seal body having a u-shaped cross section, with elongate grooves formed on inner and outer walls thereof. A depth of the grooves varies along a length of the grooves to allow wickers to penetrate the groove by differing degrees when the walls are urged toward the wickers. The wickers can thus provide a high degree of both sealing and lockdown performance.Type: GrantFiled: October 31, 2013Date of Patent: June 20, 2017Assignee: VETCO GRAY INC.Inventors: Aniruddha D. Gadre, Joseph W. Pallini
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Publication number: 20170130546Abstract: An external tieback connector secures to a lower end of a driller riser. The tieback connector has a locking element that engages an external profile on the wellhead housing and an actuating piston within a piston chamber. A hydraulic fluid accumulator is in communication with the piston chamber through a hydraulic circuit having valves. An umbilical extends from a floating platform to the accumulator. Sending a signal through the umbilical opens the valves to supply hydraulic fluid pressure from the accumulator to the piston chamber. An acoustic signal receiver also connects to the hydraulic circuit. An acoustic transducer deployed subsea on a transducer cable will emit an acoustic signal that is received by the receiver. The receiver opens the valves to apply hydraulic fluid pressure to the piston chamber.Type: ApplicationFiled: November 6, 2015Publication date: May 11, 2017Inventors: Joseph W. Pallini, Rockford D. Lyle, Robert J. Wagner
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Publication number: 20170114605Abstract: A wellhead assembly has a casing hanger for supporting a string of casing, the casing hanger having an external upward-facing shoulder. A radially movable annular lockdown member is carried on the shoulder for movement between a retracted position while the casing hanger is being run and an expanded position. In the expanded position, the lockdown member is in engagement with a lockdown profile shoulder in a wellhead housing. A casing hanger seal is carried by the casing hanger above the lockdown member. The casing hanger seal has a lower extension that includes a connection leg and a nose ring. The nose ring has a cam surface that engages and moves the lockdown member to the expanded position while the casing hanger seal is being lowered into a set position. Slots are formed in the extension to reduce the axial stiffness.Type: ApplicationFiled: October 21, 2015Publication date: April 27, 2017Inventors: Aniruddha D. Gadre, Mayur Mansukh, Joseph W. Pallini, David Lawrence Ford, Baozhi Zhu
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Patent number: 9062513Abstract: A connector for tie back liners has a tubular housing having at least one interior locking dog window. A setting chamber having a setting piston is located in the housing. A retraction chamber is in the housing, spaced axially from the setting chamber and having a retracting piston. Locking dogs are movably coupled in the locking dog window and axially spaced between the setting chamber and the retraction chamber. An actuating sleeve has a cam surface in engagement with the locking dogs and end portions with the setting piston and the retracting piston. Linking elements are in engagement with the locking dogs and a load shoulder located in the housing. The linking elements extend through linking element windows in the actuating sleeve. A shock absorber on the end of the housing absorbs shock when the connector lands on a wellhead.Type: GrantFiled: June 26, 2009Date of Patent: June 23, 2015Assignee: Vetco Gray Inc.Inventors: Joseph W. Pallini, Jr., Steven Wong
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Publication number: 20150145247Abstract: A connection is established between a pin connector and a box connector defined on a pair of tubular members such as casing segments in the field of oil and gas recovery. The pin connector and box connector include features for the protection of metallic-sealing surfaces during assembly, disassembly, transport and handling of the tubular members. The pin connector includes a stabbing flank with an inwardly tapered annular flank surface thereon, and an alignment protrusion extending outward with respect to the pin-side metallic sealing surface in a direction normal to a cone angle defined by the inwardly tapered annular flank surface. The alignment protrusion engages internal surfaces of the box connector to concentrically align the pin connector with the box connector, and thereby protects the metallic sealing surfaces from damage that might otherwise result from collisions between the pin connector and the box connector.Type: ApplicationFiled: March 31, 2014Publication date: May 28, 2015Applicant: Vetco Gray Inc.Inventors: Baozhi Zhu, Joseph W. Pallini, Thomas Steen, William R. Patterson, JR.
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Publication number: 20150114622Abstract: A wellbore system includes a sealing assembly for creating an annular seal between wellbore members. The sealing assembly includes a seal body having a u-shaped cross section, with elongate grooves formed on inner and outer walls thereof. A depth of the grooves varies along a length of the grooves to allow wickers to penetrate the groove by differing degrees when the walls are urged toward the wickers. The wickers can thus provide a high degree of both sealing and lockdown performance.Type: ApplicationFiled: October 31, 2013Publication date: April 30, 2015Inventors: Aniruddha D. Gadre, Joseph W. Pallini
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Patent number: 8944723Abstract: A tensioner assembly for applying tension to a tubular member, such as a riser, can include an upper latch connected to the tubular member, a platform with a bore, and a plurality of lower latch segments, each having a base that is pivotally connected to the platform. After applying tension to the tubular member, the segments pivot inward to form an annular lower latch ring having an inner diameter less than an outer diameter of the upper latch. The assembly can include a locking mechanism that prevents axial movement of the upper latch, relative to the lower latch ring, after engagement. The upper latch can self-center on the lower latch as it is moved into the latching position.Type: GrantFiled: December 13, 2012Date of Patent: February 3, 2015Assignee: Vetco Gray Inc.Inventors: Jesus J. Garcia, Joseph W. Pallini, Steven M. Wong, Rockford D. Lyle, Benjamin J. Kubichek
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Publication number: 20140169887Abstract: A tensioner assembly for applying tension to a tubular member, such as a riser, can include an upper latch connected to the tubular member, a platform with a bore, and a plurality of lower latch segments, each having a base that is pivotally connected to the platform. After applying tension to the tubular member, the segments pivot inward to form an annular lower latch ring having an inner diameter less than an outer diameter of the upper latch. The assembly can include a locking mechanism that prevents axial movement of the upper latch, relative to the lower latch ring, after engagement. The upper latch can self-center on the lower latch as it is moved into the latching position.Type: ApplicationFiled: December 13, 2012Publication date: June 19, 2014Inventors: Jesus J. Garcia, Joseph W. Pallini, Steven M. Wong, Rockford D. Lyle, Benjamin J. Kubichek