Abstract: Systems for packaging orthodontic appliances are provided. In some embodiments, a system includes a processor and a memory operably coupled to the processor and storing instructions that, when executed by the processor, cause the system to perform operations including: receiving a plurality of orthodontic appliances, each orthodontic appliance associated with an identifier; receiving a plurality of containers, each container associated with at least one identifier of at least one orthodontic appliance; matching each orthodontic appliance to a corresponding container that is associated with the identifier of the orthodontic appliance; and loading each orthodontic appliance into the corresponding container for the orthodontic appliance.

Abstract: A system for packaging mass-customized items includes a computer system including a database containing item identification information unique to each item; (2) outer container identification apparatus that applies the item identification information received from the database to each outer container in a plurality of outer containers; (3) inner pack identification apparatus that applies the item identification information received from the database to each inner pack in a plurality of inner packs; and (4) inner pack filling apparatus that fills each inner pack with a specific item matched to that inner pack by the item identification information received from the database. Each item is associated with its unique item identification information and is inserted into an inner pack with matching item identification information, and each outer container is presented for loading with one or more inner packs matched to that outer container by the item identification information received from the database.

Abstract: An auto-calibration system for a beverage container packaging machine that includes a filler comprising one or more fill heads for filling one or more beverage containers. The filled beverage containers may be weighed at a weigh station of the auto-calibration system. A conveyance mechanism conveys a filled beverage container from the weigh station, wherein the conveyance mechanism may be clocked. The auto-calibration system may also include a control system in electronic communication with the conveyance mechanism and the weigh station. The control system optimizes the operation of the fill heads by tracking each of said one or more filled beverage containers, comparing the weight measured of each of said one or more filled beverage containers to a pre-determined target weight and a minimum weight; and then adjusting the operation of the one or more fill heads if said measured weight varies from said target weight.

Abstract: A system for packaging mass-customized items includes a computer system including a database containing item identification information unique to each item; (2) outer container identification apparatus that applies the item identification information received from the database to each outer container in a plurality of outer containers; (3) inner pack identification apparatus that applies the item identification information received from the database to each inner pack in a plurality of inner packs; and (4) inner pack filling apparatus that fills each inner pack with a specific item matched to that inner pack by the item identification information received from the database. Each item is associated with its unique item identification information and is inserted into an inner pack with matching item identification information, and each outer container is presented for loading with one or more inner packs matched to that outer container by the item identification information received from the database.

Abstract: A method for inserting mass-customized items into bags includes the steps of (a) identifying each individual item of a plurality of mass customized items using item-specific identification information associated with each individual item in a computer system database; (b) conveying the plurality of identified individual items on an item conveyor; (c) conveying a plurality of bags on a bag conveyor, each of the bags being associated with the item-specific identification information associated with least one of the individual mass-customized items; (d) associating each of the bags with the item identification information associated with each of the identified individual mass-customized items; (e) receiving the plurality of mass-customized items from the item conveyor; and (f) inserting each individual mass-customized item into one of the bags that has been associated with the individual mass-customized item using the item-specific identification information in the database identifying the individual mass-custom

Abstract: An auto-calibration system for a beverage container packaging machine that includes a filler comprising one or more fill heads for filling one or more beverage containers. The filled beverage containers may be weighed at a weigh station of the auto-calibration system. A conveyance mechanism conveys a filled beverage container from the weigh station, wherein the conveyance mechanism may be clocked. The auto-calibration system may also include a control system in electronic communication with the conveyance mechanism and the weigh station. The control system optimizes the operation of the fill heads by tracking each of said one or more filled beverage containers, comparing the weight measured of each of said one or more filled beverage containers to a pre-determined target weight and a minimum weight; and then adjusting the operation of the one or more fill heads if said measured weight varies from said target weight.

Abstract: A system for packaging mass-customized items includes a computer system including a database containing item identification information unique to each item; (2) outer container identification apparatus that applies the item identification information received from the database to each outer container in a plurality of outer containers; (3) inner pack identification apparatus that applies the item identification information received from the database to each inner pack in a plurality of inner packs; and (4) inner pack filling apparatus that fills each inner pack with a specific item matched to that inner pack by the item identification information received from the database. Each item is associated with its unique item identification information and is inserted into an inner pack with matching item identification information, and each outer container is presented for loading with one or more inner packs matched to that outer container by the item identification information received from the database.

Abstract: A beverage container printing device including a frame, a container speed regulator mounted to said frame, a motor on said frame and drivingly engaged with said container speed regulator, an entry sensor disposed in an entry chute, an exit sensor disposed proximate an exit chute, and a control system for selectively operating said motor to drive said container speed regulator. The entry and exit sensors are each operable to determine the presence of a beverage container. In one embodiment, the container speed regulator may be in the form of a spiral device or star wheel. Beverage containers are fed by gravity to the printing device, the speed is controlled to ensure a quality print of text or symbols, and the speed regulator device in concert with a stop sensor stop the beverage containers at a position to ensure a quality print during a shutdown or startup condition of the machine.

Abstract: A system for packaging mass-customized items includes a computer system including a database containing item identification information unique to each item; (2) outer container identification apparatus that applies the item identification information received from the database to each outer container in a plurality of outer containers; (3) inner pack identification apparatus that applies the item identification information received from the database to each inner pack in a plurality of inner packs; and (4) inner pack filling apparatus that fills each inner pack with a specific item matched to that inner pack by the item identification information received from the database. Each item is associated with its unique item identification information and is inserted into an inner pack with matching item identification information, and each outer container is presented for loading with one or more inner packs matched to that outer container by the item identification information received from the database.

Abstract: A system for packaging mass-customized items includes a computer system including a database containing item identification information unique to each item; (2) outer container identification apparatus that applies the item identification information received from the database to each outer container in a plurality of outer containers; (3) inner pack identification apparatus that applies the item identification information received from the database to each inner pack in a plurality of inner packs; and (4) inner pack filling apparatus that fills each inner pack with a specific item matched to that inner pack by the item identification information received from the database. Each item is associated with its unique item identification information and is inserted into an inner pack with matching item identification information, and each outer container is presented for loading with one or more inner packs matched to that outer container by the item identification information received from the database.

Abstract: A system for packaging mass-customized items includes a computer system including a database containing item identification information unique to each item; (2) outer container identification apparatus that applies the item identification information received from the database to each outer container in a plurality of outer containers; (3) inner pack identification apparatus that applies the item identification information received from the database to each inner pack in a plurality of inner packs; and (4) inner pack filling apparatus that fills each inner pack with a specific item matched to that inner pack by the item identification information received from the database. Each item is associated with its unique item identification information and is inserted into an inner pack with matching item identification information, and each outer container is presented for loading with one or more inner packs matched to that outer container by the item identification information received from the database.

Abstract: A system for packaging mass-customized items includes a computer system including a database containing item identification information unique to each item; (2) outer container identification apparatus that applies the item identification information received from the database to each outer container in a plurality of outer containers; (3) inner pack identification apparatus that applies the item identification information received from the database to each inner pack in a plurality of inner packs; and (4) inner pack filling apparatus that fills each inner pack with a specific item matched to that inner pack by the item identification information received from the database. Each item is associated with its unique item identification information and is inserted into an inner pack with matching item identification information, and each outer container is presented for loading with one or more inner packs matched to that outer container by the item identification information received from the database.

Abstract: A system for packaging mass-customized items includes a computer system including a database containing item identification information unique to each item; (2) outer container identification apparatus that applies the item identification information received from the database to each outer container in a plurality of outer containers; (3) inner pack identification apparatus that applies the item identification information received from the database to each inner pack in a plurality of inner packs; and (4) inner pack filling apparatus that fills each inner pack with a specific item matched to that inner pack by the item identification information received from the database. Each item is associated with its unique item identification information and is inserted into an inner pack with matching item identification information, and each outer container is presented for loading with one or more inner packs matched to that outer container by the item identification information received from the database.

Abstract: A system for packaging mass-customized items includes a computer system including a database containing item identification information unique to each item; (2) outer container identification apparatus that applies the item identification information received from the database to each outer container in a plurality of outer containers; (3) inner pack identification apparatus that applies the item identification information received from the database to each inner pack in a plurality of inner packs; and (4) inner pack filling apparatus that fills each inner pack with a specific item matched to that inner pack by the item identification information received from the database. Each item is associated with its unique item identification information and is inserted into an inner pack with matching item identification information, and each outer container is presented for loading with one or more inner packs matched to that outer container by the item identification information received from the database.

Abstract: A system for packaging mass-customized items includes a computer system including a database containing item identification information unique to each item; (2) outer container identification apparatus that applies the item identification information received from the database to each outer container in a plurality of outer containers; (3) inner pack identification apparatus that applies the item identification information received from the database to each inner pack in a plurality of inner packs; and (4) inner pack filling apparatus that fills each inner pack with a specific item matched to that inner pack by the item identification information received from the database. Each item is associated with its unique item identification information and is inserted into an inner pack with matching item identification information, and each outer container is presented for loading with one or more inner packs matched to that outer container by the item identification information received from the database.

Abstract: A system for labeling a plurality of items, each having a periphery. The system has: a rotary-station comprising a pair of plate-members each having a rotation axis, the pair of plate-members is adapted for holding each of the plurality of items, individually; a labeler assembly for providing a plurality of dedicated labeling; a mechanism for applying a labeling-edge of a dedicated labeling created for a first item of the plurality of items, leaving a first labeling tail, while holding the first item between the pair of plate-members; and a roller for contouring the first labeling tail around at least a portion of the periphery of the first item by making contact between a rolling surface and the first labeling tail while the first item moves in a spinning fashion between the pair of plate-members. The system may incorporate a single-rotary station unit or a multi-rotary station unit. An associated method of labeling a plurality of items is also disclosed.

Abstract: A system for packaging mass-customized items includes a computer system including a database containing item identification information unique to each item; (2) outer container identification apparatus that applies the item identification information received from the database to each outer container in a plurality of outer containers; (3) inner pack identification apparatus that applies the item identification information received from the database to each inner pack in a plurality of inner packs; and (4) inner pack filling apparatus that fills each inner pack with a specific item matched to that inner pack by the item identification information received from the database. Each item is associated with its unique item identification information and is inserted into an inner pack with matching item identification information, and each outer container is presented for loading with one or more inner packs matched to that outer container by the item identification information received from the database.