Patents by Inventor Joshua David WINANS
Joshua David WINANS has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
-
Publication number: 20240021780Abstract: A process for delineating a population of electrode structures in a web includes laser ablating the web to form ablations in the web, each ablation being formed by removing a portion of an electrochemically active layer to thereby expose a portion of an electrically conductive layer. The process includes forming alignment features in the web that are formed at predetermined locations on the web. The process also includes laser machining the web to form weakened tear patterns in the web that delineate members of the electrode structure population, each of the delineated members being individually bounded, at least in part, by a member of the weakened tear patterns that is adapted to facilitate separation of delineated members, individually, from the web by an application of a force, the alignment features being used to aid in the formation of the weakened tear patterns.Type: ApplicationFiled: September 27, 2023Publication date: January 18, 2024Inventors: Harrold J. Rust, III, Murali S. Ramasubramanian, Ashok Lahiri, Bruno A. Valdes, Jeffrey Glenn Buck, Kim Lester Fortunati, Robert S. Busacca, John F. Varni, Joshua David Winans, Neal Sarswat, Gunther A. Koblmiller, Miles E. Beaven, Jeffery A. Moss, Michael T. Andres
-
Patent number: 11811047Abstract: A process for delineating a population of electrode structures in a web includes laser ablating the web to form ablations in the web, each ablation being formed by removing a portion of an electrochemically active layer to thereby expose a portion of an electrically conductive layer. The process includes forming alignment features in the web that are formed at predetermined locations on the web. The process also includes laser machining the web to form weakened tear patterns in the web that delineate members of the electrode structure population, each of the delineated members being individually bounded, at least in part, by a member of the weakened tear patterns that is adapted to facilitate separation of delineated members, individually, from the web by an application of a force, the alignment features being used to aid in the formation of the weakened tear patterns.Type: GrantFiled: September 21, 2022Date of Patent: November 7, 2023Assignee: Enovix CorporationInventors: Harrold J. Rust, III, Murali Ramasubramanian, Ashok Lahiri, Bruno A. Valdes, Jeffrey Glenn Buck, Kim Lester Fortunati, Robert S. Busacca, John F. Varni, Joshua David Winans, Neal Sarswat, Gunther A. Koblmiller, Miles E. Beaven, Jeffery A. Moss, Michael T. Andres
-
Publication number: 20230019231Abstract: A process for delineating a population of electrode structures in a web includes laser ablating the web to form ablations in the web, each ablation being formed by removing a portion of an electrochemically active layer to thereby expose a portion of an electrically conductive layer. The process includes forming alignment features in the web that are formed at predetermined locations on the web. The process also includes laser machining the web to form weakened tear patterns in the web that delineate members of the electrode structure population, each of the delineated members being individually bounded, at least in part, by a member of the weakened tear patterns that is adapted to facilitate separation of delineated members, individually, from the web by an application of a force, the alignment features being used to aid in the formation of the weakened tear patterns.Type: ApplicationFiled: September 21, 2022Publication date: January 19, 2023Inventors: Harrold J. RUST, III, Murali RAMASUBRAMANIAN, Ashok LAHIRI, Bruno A. VALDES, Jeffrey Glenn BUCK, Kim Lester FORTUNATI, Robert S. BUSACCA, John F. VARNI, Joshua David WINANS, Neal SARSWAT, Gunther A. KOBLMILLER, Miles E. BEAVEN, Jeffery A. MOSS, Michael T. ANDRES
-
Patent number: 11495784Abstract: A process for delineating a population of electrode structures in a web is disclosed. The web has a down-web direction, a cross-web direction, an electrochemically active layer, and an electrically conductive layer. The process includes laser machining the web in at least the cross-web direction to delineate members of the electrode structure population in the web without releasing the delineated members from the web and forming an alignment feature in the web that is adapted for locating each delineated member of the electrode structure population in the web.Type: GrantFiled: September 22, 2021Date of Patent: November 8, 2022Assignee: Enovix Operations Inc.Inventors: Harrold J. Rust, III, Murali Ramasubramanian, Ashok Lahiri, Bruno A. Valdes, Jeffrey Glenn Buck, Kim Lester Fortunati, Robert S. Busacca, John F. Varni, Joshua David Winans, Neal Sarswat, Gunther A. Koblmiller, Miles E. Beaven, Jeffery A. Moss, Michael E. Andres
-
Publication number: 20220173485Abstract: Embodiments of secondary batteries having electrode assemblies are provided. A secondary battery can comprise an electrode assembly having a stacked series of layers, the stacked series of layers having an offset between electrode and counter-electrode layers in a unit cell member of the stacked series. A set of constraints can be provided with a primary constraint system with first and second primary growth constraints separated from each other in a longitudinal direction, and connected by at least one primary connecting member, and a secondary constraint system comprises first and second secondary growth constraints separated in a second direction and connected by members of the stacked series of layers. The primary constraint system may at least partially restrain growth of the electrode assembly in the longitudinal direction, and the secondary constraint system may at least partially restrain growth in the second direction that is orthogonal to the longitudinal direction.Type: ApplicationFiled: February 17, 2022Publication date: June 2, 2022Inventors: Robert S. BUSACCA, Ashok LAHIRI, Murali RAMASUBRAMANIAN, Bruno A. VALDES, Gardner Cameron DALES, Christopher J. SPINDT, Geoffrey Matthew HO, Harrold J. RUST, III, James D. WILCOX, John F. VARNI, Kim Han LEE, Nirav S. SHAH, Richard J. CONTRERAS, Lynn VAN ERDEN, Ken S. MATSUBAYASHI, Jeremie J. DALTON, Jason Newton HOWARD, Robert Keith ROSEN, Jonathan C. DOAN, Michael J. ARMSTRONG, Anthony CALCATERRA, Benjamin L. CARDOZO, Joshua David WINANS, Neelam SINGH, Jeffrey Glenn BUCK, Thomas John SCHUERLEIN, Kim Lester FORTUNATI, Neal SARSWAT
-
Publication number: 20220123370Abstract: Embodiments of a method for the preparation of an electrode assembly, include removing a population of negative electrode subunits from a negative electrode sheet, the negative electrode sheet comprising a negative electrode sheet edge margin and at least one negative electrode sheet weakened region that is internal to the negative electrode sheet edge margin, removing a population of separator layer subunits from a separator sheet, and removing a population of positive electrode subunits from a positive electrode sheet, the positive electrode sheet comprising a positive electrode edge margin and at least one positive electrode sheet weakened region that is internal to the positive electrode sheet edge margin, and stacking members of the negative electrode subunit population, the separator layer subunit population and the positive electrode subunit population in a stacking direction to form a stacked population of unit cells.Type: ApplicationFiled: December 27, 2021Publication date: April 21, 2022Inventors: Robert S. BUSACCA, Ashok LAHIRI, Murali RAMASUBRAMANIAN, Bruno A. VALDES, Gardner Cameron DALES, Harrold J. RUST, III, John F. VARNI, Kim Han LEE, Nirav S. SHAH, Richard J. CONTRERAS, Jeremie J. DALTON, Jonathan C. DOAN, Michael J. ARMSTRONG, Anthony CALCATERRA, Benjamin J. CARDOZO, Joshua David WINANS, Neelam SINGH, Jeffrey Glenn BUCK, Thomas John SCHUERLEIN, Kim Lester FORTUNATI, Neal SARSWAT
-
Publication number: 20220115753Abstract: Secondary batteries and methods of manufacture thereof are provided. A secondary battery can comprise an offset between electrode and counter-electrode layers in a unit cell. Secondary batteries can be prepared by removing a population of negative electrode subunits from a negative electrode sheet, the negative electrode sheet comprising a negative electrode sheet edge margin and at least one negative electrode sheet weakened region that is internal to the negative electrode sheet edge margin, removing a population of separator layer subunits from a separator sheet, and removing a population of positive electrode subunits from a positive electrode sheet, the positive electrode sheet comprising a positive electrode edge margin and at least one positive electrode sheet weakened region that is internal to the positive electrode sheet edge margin, and stacking members of the negative electrode subunit population, the separator layer subunit population and the positive electrode subunit population.Type: ApplicationFiled: October 19, 2021Publication date: April 14, 2022Inventors: Robert S. BUSACCA, Ashok LAHIRI, Murali RAMASUBRAMANIAN, Bruno A. VALDES, Gardner Cameron DALES, Christopher J. SPINDT, Geoffrey Matthew HO, Harrold J. RUST, III, James D. WILCOX, John F. VARNI, Kim Han LEE, Nirav S. SHAH, Richard J. CONTRERAS, Lynn VAN ERDEN, Ken S. MATSUBAYASHI, Jeremie J. DALTON, Jason Newton HOWARD, Robert Keith ROSEN, Jonathan C. DOAN, Michael J. ARMSTRONG, Anthony CALCATERRA, Benjamin L. CARDOZO, Joshua David WINANS, Neelam SINGH, Jeffrey Glenn BUCK, Thomas John SCHUERLEIN, Kim Lester FORTUNATI, Neal SARSWAT
-
Publication number: 20220093903Abstract: A process for delineating a population of electrode structures in a web is disclosed. The web has a down-web direction, a cross-web direction, an electrochemically active layer, and an electrically conductive layer. The process includes laser machining the web in at least the cross-web direction to delineate members of the electrode structure population in the web without releasing the delineated members from the web and forming an alignment feature in the web that is adapted for locating each delineated member of the electrode structure population in the web.Type: ApplicationFiled: September 22, 2021Publication date: March 24, 2022Inventors: Harrold J. RUST, Murali RAMASUBRAMANIAN, Ashok LAHIRI, Bruno A. VALDES, Jeffrey Glenn BUCK, Kim Lester FORTUNATI, Robert S. BUSACCA, John F. VARNI, Joshua David WINANS, Neal SARSWAT, Gunther A. KOBLMILLER, Miles E. BEAVEN, Jeffrey A. MOSS, Michael E. ANDRES
-
Patent number: 11264680Abstract: Embodiments of secondary batteries having electrode assemblies are provided. A secondary battery can comprise an electrode assembly having a stacked series of layers, the stacked series of layers having an offset between electrode and counter-electrode layers in a unit cell member of the stacked series. A set of constraints can be provided with a primary constraint system with first and second primary growth constraints separated from each other in a longitudinal direction, and connected by at least one primary connecting member, and a secondary constraint system comprises first and second secondary growth constraints separated in a second direction and connected by members of the stacked series of layers. The primary constraint system may at least partially restrain growth of the electrode assembly in the longitudinal direction, and the secondary constraint system may at least partially restrain growth in the second direction that is orthogonal to the longitudinal direction.Type: GrantFiled: November 15, 2018Date of Patent: March 1, 2022Assignee: ENOVIX CORPORATIONInventors: Robert S. Busacca, Ashok Lahiri, Murali Ramasubramanian, Bruno A. Valdes, Gardner Cameron Dales, Christopher J. Spindt, Geoffrey Matthew Ho, Harrold J. Rust, III, James D. Wilcox, John F. Varni, Kim Han Lee, Nirav S. Shah, Richard J. Contreras, Lynn Van Erden, Ken S. Matsubayashi, Jeremie J. Dalton, Jason Newton Howard, Robert Keith Rosen, Jonathan C. Doan, Michael J. Armstrong, Anthony Calcaterra, Benjamin L. Cardozo, Joshua David Winans, Neelam Singh, Jeffrey Glenn Buck, Thomas John Schuerlein, Kim Lester Fortunati, Neal Sarswat
-
Patent number: 11211639Abstract: Embodiments of a method for the preparation of an electrode assembly, include removing a population of negative electrode subunits from a negative electrode sheet, the negative electrode sheet comprising a negative electrode sheet edge margin and at least one negative electrode sheet weakened region that is internal to the negative electrode sheet edge margin, removing a population of separator layer subunits from a separator sheet, and removing a population of positive electrode subunits from a positive electrode sheet, the positive electrode sheet comprising a positive electrode edge margin and at least one positive electrode sheet weakened region that is internal to the positive electrode sheet edge margin, and stacking members of the negative electrode subunit population, the separator layer subunit population and the positive electrode subunit population in a stacking direction to form a stacked population of unit cells.Type: GrantFiled: August 6, 2019Date of Patent: December 28, 2021Assignee: ENOVIX CORPORATIONInventors: Robert S. Busacca, Ashok Lahiri, Murali Ramasubramanian, Bruno A. Valdes, Gardner Cameron Dales, Harrold J. Rust, III, John F. Varni, Kim Han Lee, Nirav S. Shah, Richard J. Contreras, Jeremie J. Dalton, Jonathan C. Doan, Michael J. Armstrong, Anthony Calcaterra, Benjamin J. Cardozo, Joshua David Winans, Neelam Singh, Jeffrey Glenn Buck, Thomas John Schuerlein, Kim Lester Fortunati, Neal Sarswat
-
Patent number: 11128020Abstract: Secondary batteries and methods of manufacture thereof are provided. A secondary battery can comprise an offset between electrode and counter-electrode layers in a unit cell. Secondary batteries can be prepared by removing a population of negative electrode subunits from a negative electrode sheet, the negative electrode sheet comprising a negative electrode sheet edge margin and at least one negative electrode sheet weakened region that is internal to the negative electrode sheet edge margin, removing a population of separator layer subunits from a separator sheet, and removing a population of positive electrode subunits from a positive electrode sheet, the positive electrode sheet comprising a positive electrode edge margin and at least one positive electrode sheet weakened region that is internal to the positive electrode sheet edge margin, and stacking members of the negative electrode subunit population, the separator layer subunit population and the positive electrode subunit population.Type: GrantFiled: November 15, 2018Date of Patent: September 21, 2021Assignee: Enovix CorporationInventors: Robert S. Busacca, Ashok Lahiri, Murali Ramasubramanian, Bruno A. Valdes, Gardner Cameron Dales, Christopher J. Spindt, Geoffrey Matthew Ho, Harrold J. Rust, III, James D. Wilcox, John F. Varni, Kim Han Lee, Nirav S. Shah, Richard J. Contreras, Lynn Van Erden, Ken S. Matsubayashi, Jeremie J. Dalton, Jason Newton Howard, Robert Keith Rosen, Jonathan C. Doan, Michael J. Armstrong, Anthony Calcaterra, Benjamin L. Cardozo, Joshua David Winans, Neelam Singh, Jeffrey Glenn Buck, Thomas John Schuerlein, Kim Lester Fortunati, Neal Sarswat
-
Publication number: 20200350633Abstract: Secondary batteries and methods of manufacture thereof are provided. A secondary battery can comprise an offset between electrode and counter-electrode layers in a unit cell. Secondary batteries can be prepared by removing a population of negative electrode subunits from a negative electrode sheet, the negative electrode sheet comprising a negative electrode sheet edge margin and at least one negative electrode sheet weakened region that is internal to the negative electrode sheet edge margin, removing a population of separator layer subunits from a separator sheet, and removing a population of positive electrode subunits from a positive electrode sheet, the positive electrode sheet comprising a positive electrode edge margin and at least one positive electrode sheet weakened region that is internal to the positive electrode sheet edge margin, and stacking members of the negative electrode subunit population, the separator layer subunit population and the positive electrode subunit population.Type: ApplicationFiled: November 15, 2018Publication date: November 5, 2020Inventors: Robert S. BUSACCA, Ashok LAHIRI, Murali RAMASUBRAMANIAN, Bruno A. VALDES, Gardner Cameron DALES, Christopher J. SPINDT, Geoffrey Matthew HO, Harrold J. RUST, III, James D. WILCOX, John F. VARNI, Kim Han LEE, Nirav S. SHAH, Richard J. CONTRERAS, Lynn VAN ERDEN, Ken S. MATSUBAYASHI, Jeremie J. DALTON, Jason Newton HOWARD, Robert Keith ROSEN, Jonathan C. DOAN, Michael J. ARMSTRONG, Anthony CALCATERRA, Benjamin L. CARDOZO, Joshua David WINANS, Neelam SINGH, Jeffrey Glenn BUCK, Thomas John SCHUERLEIN, Kim Lester FORTUNATI, Neal SARSWAT
-
Publication number: 20200313146Abstract: Embodiments of secondary batteries having electrode assemblies are provided. A secondary battery can comprise an electrode assembly having a stacked series of layers, the stacked series of layers having an offset between electrode and counter-electrode layers in a unit cell member of the stacked series. A set of constraints can be provided with a primary constraint system with first and second primary growth constraints separated from each other in a longitudinal direction, and connected by at least one primary connecting member, and a secondary constraint system comprises first and second secondary growth constraints separated in a second direction and connected by members of the stacked series of layers. The primary constraint system may at least partially restrain growth of the electrode assembly in the longitudinal direction, and the secondary constraint system may at least partially restrain growth in the second direction that is orthogonal to the longitudinal direction.Type: ApplicationFiled: November 15, 2018Publication date: October 1, 2020Inventors: Robert S. BUSACCA, Ashok LAHIRI, Murali RAMASUBRAMANIAN, Bruno A. VALDES, Gardner Cameron DALES, Christopher J. SPINDT, Geoffrey Matthew HO, Harrold J. RUST, III, James D. WILCOX, John F. VARNI, Kim Han LEE, Nirav S. SHAH, Richard J. CONTRERAS, Lynn VAN ERDEN, Ken S. MATSUBAYASHI, Jeremie J. DALTON, Jason Newton HOWARD, Robert Keith ROSEN, Jonathan C. DOAN, Michael J. ARMSTRONG, Anthony CALCATERRA, Benjamin L. CARDOZO, Joshua David WINANS, Neelam SINGH, Jeffrey Glenn BUCK, Thomas John SCHUERLEIN, Kim Lester FORTUNATI, Neal SARSWAT
-
Publication number: 20200212493Abstract: Embodiments of a method for the preparation of an electrode assembly, include removing a population of negative electrode subunits from a negative electrode sheet, the negative electrode sheet comprising a negative electrode sheet edge margin and at least one negative electrode sheet weakened region that is internal to the negative electrode sheet edge margin, removing a population of separator layer subunits from a separator sheet, and removing a population of positive electrode subunits from a positive electrode sheet, the positive electrode sheet comprising a positive electrode edge margin and at least one positive electrode sheet weakened region that is internal to the positive electrode sheet edge margin, and stacking members of the negative electrode subunit population, the separator layer subunit population and the positive electrode subunit population in a stacking direction to form a stacked population of unit cells.Type: ApplicationFiled: August 6, 2019Publication date: July 2, 2020Inventors: Robert S. BUSACCA, Ashok LAHIRI, Murali RAMASUBRAMANIAN, Bruno A. VALDES, Gardner Cameron DALES, Harrold J. RUST, III, John F. VARNI, Kim Han LEE, Nirav S. SHAH, Richard J. CONTRERAS, Jeremie J. DALTON, Jonathan C. DOAN, Michael J. ARMSTRONG, Anthony CALCATERRA, Benjamin J. CARDOZO, Joshua David WINANS, Neelam SINGH, Jeffrey Glenn BUCK, Thomas John SCHUERLEIN, Kim Lester FORTUNATI, Neal SARSWAT