Patents by Inventor Joshua Hallock

Joshua Hallock has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12286045
    Abstract: A vehicle seating system and a method for producing a vehicle seating system may include a cushion made at least in part from a stranded-mesh material and configured to support a seated occupant. Also included may be a support structure configured to support the cushion and a trim-cover material configured to be disposed over at least a portion of the stranded-mesh material. The stranded-mesh material may include an integrated attachment arrangement configured to receive a fastening arrangement for securing the trim-cover material to the stranded-mesh material.
    Type: Grant
    Filed: June 8, 2023
    Date of Patent: April 29, 2025
    Assignee: LEAR CORPORATION
    Inventors: William Webster, David Abdella, Joshua Hallock, Samuel Blair, Patrick J. Carlsen
  • Patent number: 12286044
    Abstract: An assembly is provided with a funnel having one or more side walls extending from an entrance to an outlet, and a liner having one or more elastic panels, with the liner extending over an inner surface of the one or more side walls. A system is provided with the assembly, a die, a fluid bath, and at least one hose to direct fluid from the fluid bath onto the liner of the assembly. A method includes covering an inner surface of a funnel with a liner comprising one or more elastic panels, wetting the liner, and forming a stranded mesh material member by extruding material from a die and through the funnel. A stranded mesh material member is provided and formed using the method.
    Type: Grant
    Filed: May 12, 2023
    Date of Patent: April 29, 2025
    Assignee: Lear Corporation
    Inventors: Joshua Hallock, Eric Repke, Mark Karges, James Gerry Williams, Michelle A. Pereny, Lisa Swikoski, Christopher D. Johnson
  • Publication number: 20250121573
    Abstract: An apparatus and method for producing a vehicle interior component may include creating a plurality of molten polymeric filaments, and applying a fluid stream to the molten filaments to impart the desired shape while in a bath to cool them to form a consolidated filament structure. An assembly, system, and method are provided for shaping a plurality of strands of a molten thermoplastic resin as a contoured unitary mesh product via at least one shaping conveyor. Another assembly, system, and method are provided for shaping a plurality of strands of a molten thermoplastic resin as a contoured unitary mesh product via an actuator assembly having one or more actuators.
    Type: Application
    Filed: June 22, 2023
    Publication date: April 17, 2025
    Applicant: LEAR CORPORATION
    Inventors: Lisa SWIKOSKI, Michelle A. BRUDZYNSKY, Ibrahim VALENZUELA, Haifeng LIU, Kevin M. GEISLER, Jeanene F. MUNROE, David ANDERSON, Joshua HALLOCK, Mark KARGES
  • Patent number: 12263768
    Abstract: A seat assembly has a seating cushion defining a first surface to support an occupant and a second surface opposite to the first surface, with the first surface further defining a trench. A fastener has a longitudinal body with a central region positioned between a first end region and a second end region, and a base extending outwardly from the second end region and transversely to the body. The first end region tapers in a direction away from the second end region, and the central region of the body defines a recess intersecting a side wall of the body and angled inwardly and towards the first end region to form a hook. The fastener extends through the seating cushion with the base abutting the second surface, and the first end region of the body extending into the trench.
    Type: Grant
    Filed: September 25, 2023
    Date of Patent: April 1, 2025
    Assignee: LEAR CORPORATION
    Inventors: Joshua Hallock, Lisa Swikoski, Samuel Blair, David Abdella
  • Publication number: 20250091273
    Abstract: A method of making a mesh cushion. The method includes extruding a material through a plurality of filament forming openings in at least one die plate to form a plurality of filaments. The filaments may be at least partially submerged into a fluid to cool and harden the filaments into the mesh cushion.
    Type: Application
    Filed: November 27, 2024
    Publication date: March 20, 2025
    Inventors: Sam BLAIR, Joshua HALLOCK, David ABDELLA, Pat CARLSEN, Michelle A. PERENY
  • Patent number: 12214707
    Abstract: A seat assembly is provided with a seat frame and a seat support. A plurality of linear actuators or a camshaft are supported on the frame and oriented toward the seat support surface to each provide a localized percussive massage upon the seated occupant. Alternatively, a guide is supported upon the seat frame. A plurality of massage plates is provided on the guide. A plurality of massage nodes is each provided on one of the plurality of massage plates so that compression upon each massage plate flexes a region of each massage plate to extend each massage node forward to provide a localized massage upon the seated occupant.
    Type: Grant
    Filed: March 29, 2022
    Date of Patent: February 4, 2025
    Assignee: Lear Corporation
    Inventors: Samuel Blair, David Abdella, Joshua Hallock
  • Publication number: 20250001655
    Abstract: A system and method of forming a filament mesh structure. The filament mesh structure is placed in a cavity of a mold assembly. Liquid above a first temperature threshold is added to the cavity, thereby softening the filament mesh structure and conforming a shape of the filament mesh structure to a forming surface of the mold assembly. The filament mesh structure is cooled in the mold assembly to set the shape.
    Type: Application
    Filed: March 21, 2024
    Publication date: January 2, 2025
    Applicant: Lear Corporation
    Inventors: Curtis Hudson, Eric Repke, Lisa Swikoski, Joshua Hallock
  • Publication number: 20240416810
    Abstract: A clip, a seat assembly, and a method of manufacture. The clip is disposed in a cushion. The cushion may comprise a filament mesh structure. The clip has at least one barb that secures the clip to the cushion and at least one retention feature that secures a trim cover to the clip.
    Type: Application
    Filed: April 8, 2024
    Publication date: December 19, 2024
    Applicant: Lear Corporation
    Inventors: Mark Karges, Michelle A. Brudzynsky, Joshua Hallock
  • Publication number: 20240375567
    Abstract: An assembly is provided with a funnel having one or more side walls extending from an entrance to an outlet, and a liner having one or more elastic panels, with the liner extending over an inner surface of the one or more side walls. A system is provided with the assembly, a die, a fluid bath, and at least one hose to direct fluid from the fluid bath onto the liner of the assembly. A method includes covering an inner surface of a funnel with a liner comprising one or more elastic panels, wetting the liner, and forming a stranded mesh material member by extruding material from a die and through the funnel. A stranded mesh material member is provided and formed using the method.
    Type: Application
    Filed: May 12, 2023
    Publication date: November 14, 2024
    Inventors: Joshua HALLOCK, Eric REPKE, Mark KARGES, James Gerry WILLIAMS, Michelle A. PERENY, Lisa SWIKOSKI, Christopher D. JOHNSON
  • Publication number: 20240336182
    Abstract: Bladder assemblies to adjust the position of a seat assemblies are disclosed. In various embodiments, the bladder assemblies include pneumatic systems to inflate and deflate one or more of a plurality of bladders. For example, a first bladder of the bladder assembly may inflate to provide a leg extension feature to support occupants with longer legs. A second bladder of the bladder assembly may inflate to provide a tilting effect to the seat assembly.
    Type: Application
    Filed: April 5, 2023
    Publication date: October 10, 2024
    Inventors: Samuel BLAIR, David ABDELLA, Joshua HALLOCK
  • Patent number: 12103449
    Abstract: A retention clip, a seat assembly having a retention clip, and a method of assembly. The retention clip has a spiral anchor and at least one retention feature. The spiral anchor is configured to be screwed into a cushion. The retention feature extends away from the spiral anchor and is configured to secure a seat component to the retention clip.
    Type: Grant
    Filed: August 8, 2023
    Date of Patent: October 1, 2024
    Assignee: LEAR CORPORATION
    Inventors: David Abdella, Joshua Hallock, Lisa Swikoski, Sam Blair
  • Publication number: 20240208799
    Abstract: An assembly is provided with a unitary mesh of expanded thermoplastic resin strands with a cavity formed therein. A trim component or a support member is oriented at least partially within the cavity. A weld is formed at least partially along the mesh adjacent to the cavity to retain the trim component or the support member within the cavity.
    Type: Application
    Filed: November 21, 2023
    Publication date: June 27, 2024
    Inventors: David HALE, Wu Pan ZAGORSKI, Samuel BLAIR, Joshua HALLOCK
  • Publication number: 20240207088
    Abstract: A system is provided with a thermoelectric device with a first heat transfer surface and a second heat transfer surface adapted for cooperation with a therapy device such that the first heat transfer surface is spaced apart from a contact surface of the therapy device to transfer heat to or from the contact surface. A fluid heat transfer system is in fluid communication with the thermoelectric device to transfer heat to or from the thermoelectric device.
    Type: Application
    Filed: December 23, 2022
    Publication date: June 27, 2024
    Inventors: David HALE, Joshua HALLOCK, Vyachislav IVANOV, Samuel BLAIR
  • Publication number: 20240206639
    Abstract: A cushion is provided with a unitary mesh of expanded thermoplastic resin strands. A weld is formed at least partially along the mesh.
    Type: Application
    Filed: December 23, 2022
    Publication date: June 27, 2024
    Inventors: David HALE, Wu Pan ZAGORSKI, Samuel BLAIR, Joshua HALLOCK
  • Publication number: 20240208798
    Abstract: An assembly is provided with a unitary mesh of expanded thermoplastic resin strands with a cavity formed therein. A trim component or a support member is oriented at least partially within the cavity. A weld is formed at least partially along the mesh adjacent to the cavity to retain the trim component or the support member within the cavity.
    Type: Application
    Filed: December 23, 2022
    Publication date: June 27, 2024
    Inventors: David HALE, Wu Pan ZAGORSKI, Samuel BLAIR, Joshua HALLOCK
  • Publication number: 20240210971
    Abstract: A system is provided with a first valve having a first valve element, and a second valve having a second valve element, with the second valve positioned adjacent to the first valve. A first actuator is provided with an actuator member movable between a first actuator position and a second actuator position, and the actuator member is coupled to each of the first valve element and the second valve element for movement therewith. A method of controlling the system is also provided.
    Type: Application
    Filed: December 22, 2022
    Publication date: June 27, 2024
    Inventors: Samuel BLAIR, Joshua HALLOCK, David ABDELLA
  • Publication number: 20240198880
    Abstract: A massaging assembly for a seat such as a vehicle seat is disclosed. The massaging assembly includes a plurality of bladders arranged along one or more dimensions of an occupant and are configured to determine one or more dimensions of the occupant. For example, a controller cooperates with the plurality of bladders to perform a scan to determine the one or more dimensions. The controller subsequently performs massages via the plurality of bladders based on the one or more occupant dimensions.
    Type: Application
    Filed: December 20, 2022
    Publication date: June 20, 2024
    Inventors: Samuel Blair, Joshua Hallock, David Abdella
  • Publication number: 20240149766
    Abstract: An assembly is provided with a first layer connected to a second layer to form a bladder, with the first layer defining a first aperture therethrough, and one of the first or second layers defining a second aperture therethough. The third layer is connected to the first layer and positioned between the first and second layers within the bladder. The third layer is movable between a first position covering the first aperture, and a second position spaced apart from the first aperture. A seat assembly is also provided.
    Type: Application
    Filed: November 9, 2022
    Publication date: May 9, 2024
    Inventors: David ABDELLA, Joshua HALLOCK, Grzegorz KASPERCZYK, Ian FLETCHER, Samuel BLAIR
  • Patent number: 11878613
    Abstract: A retention clip, a seat assembly having a retention clip, and a method of assembly. The retention clip has a spiral anchor and at least one retention feature. The spiral anchor is configured to be screwed into a cushion. The retention feature extends away from the spiral anchor and is configured to secure a seat component to the retention clip.
    Type: Grant
    Filed: April 20, 2022
    Date of Patent: January 23, 2024
    Assignee: Lear Corporation
    Inventors: David Abdella, Joshua Hallock, Lisa Swikoski, Sam Blair
  • Patent number: D1029621
    Type: Grant
    Filed: June 28, 2022
    Date of Patent: June 4, 2024
    Assignee: LEAR CORPORATION
    Inventors: Joshua Hallock, Samuel Blair, Lisa Swikoski, David Abdella