Abstract: A method is provided for high velocity air plasma spraying (APS) application of a protective coating system, such as a bond coat with or without an overlying ceramic thermal barrier coat, to a superalloy metal substrate. Application of MCrAlY alloy bond particles (where M is at least one of iron, cobalt, or nickel) onto the metal substrate is maintained at a particle velocity of at least 400 meters per second (m/s), for example within a range of 400 m/s to 700 m/s. The resulting bond coat on the metal substrate has a surface roughness of about 300 to about 500 ?inch Ra, and a density of at least 90% of theoretical density. The protective coating may include a ceramic thermal barrier coat applied over the bond coat by any suitable process.

Abstract: In one embodiment, an abradable seal includes a soft material that may be worn away and a hard material that may provide mechanical strength for the abradable seal. The soft material and the hard material may include different compositions of a base material.

Abstract: Disclosed is a coated substrate including a substrate coating applied to at least one substantially flat surface of the substrate, the coating including at least one of an axial concavity and a circumferential curvature, the substrate being configured for disposal parametrically about a moving component.

Abstract: Disclosed is a coated substrate including a substrate coating applied to at least one substantially flat surface of the substrate, the coating including at least one of an axial concavity and a circumferential curvature, the substrate being configured for disposal parametrically about a moving component.

Abstract: Disclosed is a porous abradable coating including at least one abradable layer applicable to a substrate, said at least one abradable layer comprising coarsely cut powder pieces.