Patents by Inventor Joshua Lynn Ratts

Joshua Lynn Ratts has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12215616
    Abstract: An internal combustion engine system is described herein. The system uses an additive added to the exhaust of the internal combustion engine to maintain a range of NO2 to NO within a range that provides for a fast SCR reaction in a selective catalyst reduction unit. The additive and the exhaust enter a diesel oxidation catalyst (DOC), whereby the NO2 undergoes a two-stage process. In the first stage, the NO2 from the exhaust is adsorbed onto the precious metal catalyst of the DOC and an atomic oxygen is removed from the NO2, reducing the NO2 to NO. Because of the higher reactivity of the additive, the additive scavenges a portion of the atomic oxygen from the catalyst. During the second stage of the DOC process, the NO is oxidized over the catalyst to form NO2.
    Type: Grant
    Filed: May 8, 2024
    Date of Patent: February 4, 2025
    Assignee: Caterpillar Inc.
    Inventors: Joshua Lynn Ratts, Abhay Gupta, Arnold Myoungjin Kim, Eric Lee Schroeder, Kenth I Svensson
  • Patent number: 12163451
    Abstract: A combined heat and power system for generating power using a hydrogen internal combustion engine and producing usable heat from the exhaust gases of the hydrogen internal combustion engine is described. The system includes a heat exchanger and reduction device, such as a catalytic converter. The heat exchanger may extract heat from the exhaust gases upstream of the catalytic converter and thereby control the heat of exhaust gases provided to the catalytic converter for reduction of exhaust gases. The catalytic converter may use hydrogen as a reducing agent, thereby using the same fuel source for powering the engine and reduction of the exhaust gases rather than separate working fluids. The heat exchanger and/or operating parameters of the system may be controlled to control a temperature of exhaust gases at the catalytic converter and thereby control efficiency of the conversion of exhaust gases.
    Type: Grant
    Filed: October 30, 2023
    Date of Patent: December 10, 2024
    Assignee: Caterpillar Inc.
    Inventors: Andrew Joseph Loetz, Joshua Lynn Ratts, Eric Lee Schroeder, Joel Hiltner
  • Publication number: 20240384675
    Abstract: An internal combustion engine system is described herein. The system uses an additive added to the exhaust of the internal combustion engine to maintain a range of NO2 to NO within a range that provides for a fast SCR reaction in a selective catalyst reduction unit. The additive and the exhaust enter a diesel oxidation catalyst (DOC), whereby the NO2 undergoes a two-stage process. In the first stage, the NO2 from the exhaust is adsorbed onto the precious metal catalyst of the DOC and an atomic oxygen is removed from the NO2, reducing the NO2 to NO. Because of the higher reactivity of the additive, the additive scavenges a portion of the atomic oxygen from the catalyst. During the second stage of the DOC process, the NO is oxidized over the catalyst to form NO2.
    Type: Application
    Filed: May 8, 2024
    Publication date: November 21, 2024
    Applicant: Caterpillar Inc.
    Inventors: Joshua Lynn Ratts, Abhay Gupta, Arnold Myoungjin Kim, Eric Lee Schroeder, Kenth I Svensson
  • Patent number: 12006856
    Abstract: An internal combustion engine system is described herein. The system uses an additive added to the exhaust of the internal combustion engine to maintain a range of NO2 to NO within a range that provides for a fast SCR reaction in a selective catalyst reduction unit. The additive and the exhaust enter a diesel oxidation catalyst (DOC), whereby the NO2 undergoes a two-stage process. In the first stage, the NO2 from the exhaust is adsorbed onto the precious metal catalyst of the DOC and an atomic oxygen is removed from the NO2, reducing the NO2 to NO. Because of the higher reactivity of the additive, the additive scavenges a portion of the atomic oxygen from the catalyst. During the second stage of the DOC process, the NO is oxidized over the catalyst to form NO2.
    Type: Grant
    Filed: May 17, 2023
    Date of Patent: June 11, 2024
    Assignee: Caterpillar Inc.
    Inventors: Joshua Lynn Ratts, Abhay Gupta, Arnold Myoungjin Kim, Eric Lee Schroeder, Kenth I. Svensson
  • Patent number: 11156145
    Abstract: An emission module for treating exhaust gas including a housing, a first catalyst substrate positioned within the housing and having an inlet end, the first catalyst substrate defining a plurality of flow passages extending longitudinally from the inlet end, and a first restrictor plate positioned at the inlet end of the first catalyst substrate to block exhaust flow through a first portion of the plurality of flow passages while allowing exhaust flow through the remainder of the plurality of flow passages.
    Type: Grant
    Filed: January 24, 2020
    Date of Patent: October 26, 2021
    Assignee: Caterpillar Inc.
    Inventors: Wesley Gene Benson, Andrew M. Denis, Joshua Lynn Ratts, Jack Albert Merchant
  • Publication number: 20210231043
    Abstract: An emission module for treating exhaust gas including a housing, a first catalyst substrate positioned within the housing and having an inlet end, the first catalyst substrate defining a plurality of flow passages extending longitudinally from the inlet end, and a first restrictor plate positioned at the inlet end of the first catalyst substrate to block exhaust flow through a first portion of the plurality of flow passages while allowing exhaust flow through the remainder of the plurality of flow passages.
    Type: Application
    Filed: January 24, 2020
    Publication date: July 29, 2021
    Applicant: Caterpillar Inc.
    Inventors: Wesley Gene Benson, Andrew M. Denis, Joshua Lynn Ratts, Jack Albert Merchant
  • Patent number: 11015502
    Abstract: A compression ignition internal combustion engine system includes an engine and an exhaust system with an upstream exhaust conduit, and an oxidation catalyst device (DOC). Systems and methods of desulfating the oxidation catalyst by the injection of a lightoff fluid to promote ignition of uncombusted fuel in the exhaust stream are disclosed.
    Type: Grant
    Filed: April 18, 2019
    Date of Patent: May 25, 2021
    Assignee: Caterpillar Inc.
    Inventors: Joshua Lynn Ratts, Wilce Damion Williams
  • Publication number: 20200332690
    Abstract: A compression ignition internal combustion engine system includes an engine and an exhaust system with an upstream exhaust conduit, and an oxidation catalyst device (DOC). Systems and methods of desulfating the oxidation catalyst by the injection of a lightoff fluid to promote ignition of uncombusted fuel in the exhaust stream are disclosed.
    Type: Application
    Filed: April 18, 2019
    Publication date: October 22, 2020
    Applicant: Caterpillar Inc.
    Inventors: Joshua Lynn Ratts, Wilce Damion Williams