Patents by Inventor Joshua R. Deotte

Joshua R. Deotte has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12269091
    Abstract: The present disclosure relates to an additive manufacturing system. The system incorporates a nozzle in communication with a quantity of feedstock material including granular metal powder particles. The nozzle is configured to deposit the granular metal powder particles on at least one of a build plate or a previously formed material layer, to form at least one layer of a part. The system also incorporates a magnetic field generator subsystem for producing a magnetic field configured to orient the granular metal powder particles in a desired orientation before fusing of the granular metal powder particles occurs.
    Type: Grant
    Filed: November 30, 2020
    Date of Patent: April 8, 2025
    Assignee: Lawrence Livermore National Security, LLC
    Inventors: Nikola Dudukovic, Alexander Baker, Joshua R. Deotte, Eric B. Duoss, Scott McCall
  • Patent number: 12251697
    Abstract: The present disclosure relates to an engineered, additively manufactured, microfluidic cellular structure formed from a plurality of cells, wherein the cells are each formed from a plurality of interconnected elements. The cells have voids and each cell is open at upper ends thereof. The cells each communicate at a point below its upper end with a common channel. The cells are each configured to accept a fluid and operate to channel the fluid into the common channel and to hold the fluid received therein for later selective withdrawal from the structure.
    Type: Grant
    Filed: November 13, 2020
    Date of Patent: March 18, 2025
    Assignee: Lawrence Livermore National Security, LLC
    Inventors: Nikola Dudukovic, Sarah Baker, James Timothy Cahill, Jonathan Tesner Davis, Joshua R. Deotte, Karen Ruth Dubbin, Eric B. Duoss, Erika Jo Fong, Hawi Bacha Gemeda, Fang Qian
  • Publication number: 20240271118
    Abstract: According to one inventive concept, a method for forming a bioreactor includes: forming a three-dimensional structure using an additive manufacturing technique; infilling the at least one side of the three-dimensional structure with a mixture for forming a polymer-encapsulated whole cells; and curing the infilled three-dimensional structure.
    Type: Application
    Filed: March 1, 2024
    Publication date: August 15, 2024
    Inventors: Jennifer M. Knipe, Sarah Baker, Joshua R. Deotte, Fang Qian
  • Patent number: 11697246
    Abstract: The present disclosure relates to an additive manufacturing system. In one embodiment the system makes use of a reservoir for holding a granular material feedstock. A nozzle is in communication with the reservoir for releasing the granular material feedstock in a controlled fashion from the reservoir to form at least one layer of a part. An excitation source is included for applying a signal which induces a controlled release of the granular material feedstock from the nozzle as needed, to pattern the granular material feedstock as necessary to form a layer of the part.
    Type: Grant
    Filed: October 18, 2019
    Date of Patent: July 11, 2023
    Assignee: Lawrence Livermore National Security, LLC
    Inventors: Nikola Dudukovic, Roger Aines, Sarah Baker, Joshua R. Deotte, Eric B. Duoss, Jeremy Taylor Feaster, Alexandra Golobic, Julie Mancini, Christopher M. Spadaccini, Seth Evan Watts, Michael John Troksa
  • Patent number: 11688596
    Abstract: The present disclosure relates to a lattice substrate adapted for use in direct ionization mass spectrometry. The substrate may have a plurality of tessellated unit cells forming an integral structure. Each tessellated unit cell may have a dimension of no more than about 1.5 mm and may include a plurality of pores arranged in an ordered pattern. The substrate may further include a form factor suitable for use with a direct ionization mass spectrometry system.
    Type: Grant
    Filed: February 12, 2021
    Date of Patent: June 27, 2023
    Assignee: Lawrence Livermore National Security, LLC
    Inventors: Maria C. Prieto Conaway, Joshua R. Deotte, Nikola Dudukovic, Eric B. Duoss, Bryan D. Moran
  • Publication number: 20220298459
    Abstract: A functionally graded material is formed by pipetting individual micro-or-nano-litter droplets with a variety of materials including multi-nanostructured material (nanowires, carbon nanotubes, enzymes, multi-element and/or multi-color, multi-biomolecules) and UV polymerization of the flat hydrogel meniscus surface formed at the carrier fluid interface. After step-by-step droplet pipetting and subsequent layer-by-layer UV polymerization via a digital mask, the complete fabricated part without supporting layers is taken out of the carrier fluid while the un-cured micro-litter residue is conveniently suctioned out of the carrier fluid.
    Type: Application
    Filed: April 15, 2022
    Publication date: September 22, 2022
    Inventors: Xiaoyu Zheng, Joshua R. Deotte
  • Patent number: 11345879
    Abstract: A functionally graded material is formed by pipetting individual micro-or-nano-litter droplets with a variety of materials including multi-nanostructured material (nanowires, carbon nanotubes, enzymes, multi-element and/or multi-color, multi-biomolecules) and UV polymerization of the flat hydrogel meniscus surface formed at the carrier fluid interface. After step-by-step droplet pipetting and subsequent layer-by-layer UV polymerization via a digital mask, the complete fabricated part without supporting layers is taken out of the carrier fluid while the un-cured micro-litter residue is conveniently suctioned out of the carrier fluid.
    Type: Grant
    Filed: November 17, 2015
    Date of Patent: May 31, 2022
    Assignee: Lawrence Livermore National Security, LLC
    Inventors: Xiaoyu Zheng, Joshua R. Deotte
  • Publication number: 20220064625
    Abstract: A method for forming a product from a gas includes flowing a gas through a bioreactor for contacting the gas with polymer-immobilized whole cells and collecting the product from the bioreactor. The bioreactor includes a plurality of printed three-dimensional structures, each printed three-dimensional structure having at least one sidewall being a lattice, and the polymer-immobilized whole cells being present in the lattice.
    Type: Application
    Filed: November 9, 2021
    Publication date: March 3, 2022
    Inventors: Fang Qian, Sarah E. Baker, Joshua R. Deotte, Eric B. Duoss, Nathan C. Ellebracht, Jennifer Marie Knipe, Samantha Ruelas, Hawi Bacha Gemeda, Michael Guarnieri
  • Patent number: 11130131
    Abstract: An engineered unit cell is disclosed for flowing a fluid therethrough in three dimensions. The unit cell may have a substrate with a plurality of flow channels around and between struts formed within the substrate. The struts may each be formed with a desired shape and orientation within the substrate to achieve a desired degree of fluid flow through the flow channels, in each of one of three dimensions, through the unit cell.
    Type: Grant
    Filed: September 26, 2019
    Date of Patent: September 28, 2021
    Assignee: Lawrence Livermore National Security, LLC
    Inventors: Joshua R. Deotte, Sarah Baker, Eric Duoss, Jennifer Marie Knipe, Fang Qian, Samantha Ruelas
  • Patent number: 10946580
    Abstract: A system for building a structure. The system includes a reservoir; an immiscible fluid in the reservoir; a membrane operatively connected to the reservoir; channels and delivery ports in the membrane; a microliter amount of curable resin; a delivery system for delivering the microliter amount of curable resin to channels and delivery ports in the membrane and to the reservoir in contact with the immiscible fluid in the reservoir; and an energy source adapted to deliver energy to the reservoir onto the microliter amount of curable resin for building the structure.
    Type: Grant
    Filed: March 13, 2019
    Date of Patent: March 16, 2021
    Assignee: Lawrence Livermore National Laboratory, LLC
    Inventor: Joshua R. Deotte
  • Publication number: 20200255818
    Abstract: In one inventive concept, a mixture for forming polymer-encapsulated whole cells includes a pre-polymer, a photoinitiator, and a plurality of whole cells. In another inventive concept, a product includes a structure including a plurality of whole cells encapsulated in a polymer, where the polymer is cross-linked.
    Type: Application
    Filed: April 29, 2020
    Publication date: August 13, 2020
    Inventors: Jennifer M. Knipe, Sarah Baker, Joshua R. Deotte, Fang Qian
  • Publication number: 20200109299
    Abstract: In various embodiments, the present disclosure provides methods of making a living structure from a bio-ink material of freeze-dried cells and methods of using the living structure for biosensing, tissue regeneration, environment sensing, drug discovery, catalysis, and/or clinical implementation.
    Type: Application
    Filed: October 5, 2018
    Publication date: April 9, 2020
    Inventors: Fang Qian, Sarah Baker, Joshua R. Deotte, Eric Duoss, Jennifer Marie Knipe, Samantha Ruelas, Christopher Spadaccini, Joshuah K. Stolaroff, Cheng Zhu
  • Publication number: 20190210276
    Abstract: A system for building a structure. The system includes a reservoir; an immiscible fluid in the reservoir; a membrane operatively connected to the reservoir; channels and delivery ports in the membrane; a microliter amount of curable resin; a delivery system for delivering the microliter amount of curable resin to channels and delivery ports in the membrane and to the reservoir in contact with the immiscible fluid in the reservoir; and an energy source adapted to deliver energy to the reservoir onto the microliter amount of curable resin for building the structure.
    Type: Application
    Filed: March 13, 2019
    Publication date: July 11, 2019
    Inventor: Joshua R. Deotte
  • Patent number: 10286600
    Abstract: A system for building a structure. The system includes a reservoir; an immiscible fluid in the reservoir; a membrane operatively connected to the reservoir; channels and delivery ports in the membrane; a microliter amount of curable resin; a delivery system for delivering the microliter amount of curable resin to channels and delivery ports in the membrane and to the reservoir in contact with the immiscible fluid in the reservoir; and an energy source adapted to deliver energy to the reservoir onto the microliter amount of curable resin for building the structure.
    Type: Grant
    Filed: October 21, 2015
    Date of Patent: May 14, 2019
    Assignee: Lawrence Livermore National Security, LLC
    Inventor: Joshua R. Deotte
  • Patent number: 10118338
    Abstract: An additive manufacturing system utilizing an oxygen-permeable membrane to facilitate low-volume printing and high-speed resin change in a stereolithography-based 3D printer. The membrane is used to constrain the fluid surface at the focal plane of the stereolithography printer and a carrier fluid is used to hold the fluid against the membrane. The small amount of resin is quickly switched using integrated microfluidic channels.
    Type: Grant
    Filed: October 21, 2015
    Date of Patent: November 6, 2018
    Assignee: Lawrence Livermore National Security, LLC
    Inventors: Joshua R. Deotte, Xiaoyu Zheng
  • Patent number: 9939170
    Abstract: The rapid thermal cycling of a material is targeted. A microfluidic heat exchanger with an internal porous medium is coupled to tanks containing cold fluid and hot fluid. Fluid flows alternately from the cold tank and the hot tank into the porous medium, cooling and heating samples contained in the microfluidic heat exchanger's sample wells. A valve may be coupled to the tanks and a pump, and switching the position of the valve may switch the source and direction of fluid flowing through the porous medium. A controller may control the switching of valve positions based on the temperature of the samples and determined temperature thresholds. A sample tray for containing samples to be thermally cycled may be used in conjunction with the thermal cycling system. A surface or internal electrical heater may aid in heating the samples, or may replace the necessity for the hot tank.
    Type: Grant
    Filed: August 25, 2015
    Date of Patent: April 10, 2018
    Assignee: Lawrence Livermore National Security, LLC
    Inventors: Neil Reginald Beer, William J. Benett, James M. Frank, Joshua R. Deotte, Christopher Spadaccini
  • Publication number: 20170136692
    Abstract: A functionally graded material is formed by pipetting individual micro-or-nano-litter droplets with a variety of materials including multi-nanostructured material (nanowires, carbon nanotubes, enzymes, multi-element and/or multi-color, multi-biomolecules) and UV polymerization of the flat hydrogel meniscus surface formed at the carrier fluid interface. After step-by-step droplet pipetting and subsequent layer-by-layer UV polymerization via a digital mask, the complete fabricated part without supporting layers is taken out of the carrier fluid while the un-cured micro-litter residue is conveniently suctioned out of the carrier fluid.
    Type: Application
    Filed: November 17, 2015
    Publication date: May 18, 2017
    Inventors: Xiaoyu Zheng, Joshua R. Deotte
  • Publication number: 20170113418
    Abstract: An additive manufacturing system utilizing an oxygen-permeable membrane to facilitate low-volume printing and high-speed resin change in a stereolithography-based 3D printer. The membrane is used to constrain the fluid surface at the focal plane of the stereolithography printer and a carrier fluid is used to hold the fluid against the membrane. The small amount of resin is quickly switched using integrated microfluidic channels.
    Type: Application
    Filed: October 21, 2015
    Publication date: April 27, 2017
    Inventors: Joshua R. Deotte, Xiaoyu Zheng
  • Publication number: 20170113417
    Abstract: A system for building a structure. The system includes a reservoir; an immiscible fluid in the reservoir; a membrane operatively connected to the reservoir; channels and delivery ports in the membrane; a microliter amount of curable resin; a delivery system for delivering the microliter amount of curable resin to channels and delivery ports in the membrane and to the reservoir in contact with the immiscible fluid in the reservoir; and an energy source adapted to deliver energy to the reservoir onto the microliter amount of curable resin for building the structure.
    Type: Application
    Filed: October 21, 2015
    Publication date: April 27, 2017
    Inventor: Joshua R. Deotte
  • Publication number: 20150352553
    Abstract: The rapid thermal cycling of a material is targeted. A microfluidic heat exchanger with an internal porous medium is coupled to tanks containing cold fluid and hot fluid. Fluid flows alternately from the cold tank and the hot tank into the porous medium, cooling and heating samples contained in the microfluidic heat exchanger's sample wells. A valve may be coupled to the tanks and a pump, and switching the position of the valve may switch the source and direction of fluid flowing through the porous medium. A controller may control the switching of valve positions based on the temperature of the samples and determined temperature thresholds. A sample tray for containing samples to be thermally cycled may be used in conjunction with the thermal cycling system. A surface or internal electrical heater may aid in heating the samples, or may replace the necessity for the hot tank.
    Type: Application
    Filed: August 25, 2015
    Publication date: December 10, 2015
    Inventors: Neil Reginald Beer, William J. Benett, James M. Frank, Joshua R. Deotte, Christopher Spadaccini