Abstract: A three-dimensional (3D) metal object manufacturing apparatus is equipped with a silicate slurry application system to build support structure layers with fused particulate suspended in the silicate slurry or to apply a layer of the silicate slurry to a metal support structure prior to manufacture of a metal object feature that is supported by either type of support structure. The fused particulate of a silicate support structure or a layer applied to a surface of a metal support structure forms a glassy, brittle layer on which the metal object feature is formed. This glassy, brittle structure is removed relatively easily from the object after the object is manufactured.

Abstract: A dross extraction implement for a printer is described. The dross extraction implement includes a cylindrical portion having a first section along a length of the cylindrical portion of the extraction implement having a first diameter and a second section along a length of the cylindrical portion of the extraction implement having a second diameter, where the first section is adjacent to the second section. The dross extraction implement is configured to be advanced into and retracted from an inner cavity of an ejector in the printer. A printer using the dross extraction implement and a method of using is also described.

Abstract: A dross extraction system for a printer is disclosed. The dross extraction system includes an ejector defining an inner cavity associated therewith, the inner cavity retaining a liquid printing material. The dross extraction system also includes an inlet coupled to the inner cavity and a conduit external to the ejector having a distal opening, positionable to contact the liquid printing material to attract dross therein, thereby extracting dross from the liquid printing material when a negative pressure is introduced between an internal volume of the conduit and the dross.

Abstract: A three-dimensional (3D) metal object manufacturing apparatus is equipped with a solid graphite application device that forms graphite interfaces between support structures and portions of the metal object supported by the support structures. The graphite forming the graphite interfaces are applied to support structures by operating an actuator to move the graphite application to a surface of the support structure and move a graphite member within the device against the surface of the support structure.