Abstract: A method for manufacturing a rotor assembly for an electrical machine includes printing a first part of a rotor shaft. The method also includes printing a rotor core onto the first part of the rotor shaft. In addition, the method includes printing a second part of the rotor shaft onto the rotor core; printing a first part of the rotor winding. The method also includes coupling the first part of the rotor winding to the rotor core. After coupling the first part of the rotor winding to the rotor core, the method includes printing a second part of the rotor winding onto the first part of the rotor winding to form the rotor assembly.

Abstract: Turbine center frames are provided. For example, a turbine center frame comprises an annular outer case and an annular hub. The hub is defined radially inward of the outer case such that the outer case circumferentially surrounds the hub. The turbine center frame further comprises an annular fairing extending between the outer case and the hub, a ligament extending from the fairing to the outer case to connect the fairing to the outer case, a plurality of struts extending from the hub to the outer case, and a boss structure defined on an outer surface of the outer case. The outer case, hub, fairing, ligament, plurality of struts, and boss structure are integrally formed as a single monolithic component. For instance, the turbine center frame is additively manufactured as an integral structure, and methods for manufacturing turbine center frames also are provided.

Abstract: Systems and methods for converting energy are provided. In one aspect, the system includes a closed cycle engine having a piston body and a piston assembly movable within the piston body. An electric machine is operatively coupled with the piston assembly and operable to generate electrical power. An electrical device is in communication with the electric machine. The system includes a control system having sensors, a controllable device, and a controller. The controller is configured to determine whether a load change on the electric machine is anticipated based at least in part on received data indicative of a load state of the electrical device; in response to whether the load change is anticipated, determine a control command for adjusting an output of at least one of the engine and the electric machine; and cause the controllable device to adjust the output based at least in part on the control command.

Abstract: An aspect of the present disclosure is directed to a system for energy conversion. The system includes a closed cycle engine containing a volume of working fluid. The engine includes an expansion chamber and a compression chamber each separated by a piston attached to a connection member of a piston assembly. The engine further includes a plurality of heater conduits extended from the expansion chamber. The engine includes a plurality of chiller conduits extended from the compression chamber. The expansion chamber and heater conduits are fluidly connected to the compression chamber and chiller conduits via a walled conduit.

Abstract: Systems and methods for converting energy are provided. In one aspect, the system includes a closed cycle engine defining a cold side. The system also includes a bottoming-cycle loop. A pump is operable to move a working fluid along the bottoming-cycle loop. A cold side heat exchanger is positioned along the bottoming-cycle loop in a heat exchange relationship with the cold side of the closed cycle engine. A constant density heat exchanger is positioned along the bottoming-cycle loop downstream of the cold side heat exchanger and upstream of an expansion device. The constant density heat exchanger is operable to hold a volume of the working fluid flowing therethrough at constant density while increasing, via a heat source, the temperature and pressure of the working fluid. The expansion device receives the working fluid at elevated temperature and pressure and extracts thermal energy from the working fluid to produce work.

Abstract: A bearing includes a bearing pad for supporting a rotary component and a housing attached to or formed integrally with the bearing pad. The housing includes a flexible column extending towards the bearing pad for providing the bearing pad with an airflow. The column supports the bearing pad from a location inward of an outer periphery of the bearing pad along an axial direction of the bearing. With such a configuration, a resistance of the bearing pad along a radial direction of the bearing is less at the outer periphery than a resistance of the bearing pad along the radial direction proximate the column.

Abstract: The present disclosure generally relates to separating solid particles from an airflow in a gas turbine engine. A system for separating debris includes a first separation device in fluid communication with an inlet flow path of a compressor and a second separation device in fluid communication with an outlet flow path of the compressor and an inlet flow path of a combustor. The first separation device is adapted to remove coarse particles from the airflow. The second separation device is adapted to remove fine particles from the airflow. The course particles have a larger mean particle diameter than the fine particles.

Abstract: An engine apparatus including at least four piston assemblies is provided. Each piston assembly includes a piston attached to a connection member at a first end and a second end. Each piston of the piston assembly defines a first chamber and a second chamber separated by the piston. The first chamber and the second chamber are each defined at the first end and at the second end. Each first chamber of one piston assembly is fluidly connected to the second chamber at a different piston assembly. At least one first chamber at the first end is fluidly connected to a respective second chamber at the second end. At least one first chamber at the second end is fluidly connected to a respective second chamber at the first end. At least one first chamber at one end is fluidly connected to a respective second chamber at the same end.

Abstract: Embodiments of a stage for a turbomachine have been provided herein. In some embodiments, a stage for a turbomachine may include a bearing having a housing, the bearing defining an interior cavity; an outer ring disposed radially outward from the housing; and a plurality of airfoils disposed between the housing of the bearing and the outer ring.

Abstract: A fuel nozzle apparatus includes: an outer body having an exterior surface and a plurality of openings in the exterior surface. An inner body is disposed inside the outer body, cooperating with the outer body to define an annular space. A main injection ring is disposed in the annular space and includes an array of fuel posts extending outward therefrom, each fuel post including a perimeter wall defining a lateral surface and a recessed floor. Each fuel post is aligned with one of the openings and separated from the opening by a perimeter gap defined between the opening and the lateral surface. A main fuel gallery extends within the main injection ring. The main injection ring includes plurality of main fuel orifices, each main fuel orifice communicating with the main fuel gallery and extending through one of the fuel posts.

Abstract: The present disclosure is directed to a gas turbine engine defining an axial centerline, a longitudinal direction, a radial direction, and a circumferential direction. The gas turbine engine includes one or more frames in which the frame defines an inner ring and an outer ring generally concentric to the inner ring about the axial centerline. The frame defines a plurality of struts extended outward along the radial direction from the inner ring to the outer ring. One or more struts define one or more service passages extended at least partially along the radial direction within the strut, and wherein the inner ring, the outer ring, and the struts together define an integral structure.

Abstract: Gas turbine engines, as well as outer walls and flow path assemblies of gas turbine engines, are provided. For example, an outer wall of a flow path comprises a combustor portion extending through a combustion section, and a turbine portion extending through at least a first turbine stage of a turbine section. The combustor and turbine portions are integrally formed as a single unitary structure that defines an outer boundary of the flow path. As another example, a flow path assembly comprises a combustor dome positioned a forward end of a combustor; an outer wall extending from the combustor dome through at least a first turbine stage; and an inner wall extending from the combustor dome through at least a combustion section. The combustor dome extends radially from the outer wall to the inner wall and is integrally formed with the outer and inner walls as a single unitary structure.

Abstract: A method for manufacturing a stator assembly for an electrical machine includes printing a stator core. The method also includes printing a first part of a stator winding. In addition, the method includes coupling the first part of the stator winding to the stator core. The method also includes printing a second part of the stator winding onto the first part of the stator winding to form the stator assembly. In particular, coupling the first part of the stator winding to the stator core precedes printing the second part of the stator winding onto the first part of the stator winding.

Abstract: A method for manufacturing an electrical machine includes printing a stator core; printing a first part of a stator winding; coupling the first part of the stator winding to the stator core; printing a second part of the stator winding onto the first part of the stator winding to form a stator assembly; printing a first part of a rotor shaft; printing a rotor core onto the first part of the rotor shaft; printing a second part of the rotor shaft onto the rotor core; printing a first part of a rotor winding; coupling the first part of the rotor winding to the rotor core; and printing a second part of the rotor winding onto the first part of the rotor winding to form a rotor assembly.

Abstract: A fuel nozzle includes an outer body extending parallel to a centerline axis, having a generally cylindrical exterior surface, forward and aft ends, and a plurality of openings through the exterior surface. The fuel nozzle further includes an inner body inside the outer body, cooperating with the outer body to define an annular space, and a main injection ring inside the annular space, the main injection ring including fuel posts extending therefrom. Each fuel post is aligned with one of the openings and separated from the opening by a perimeter gap which communicates with the annular space. There is a circumferential main fuel gallery in the main injection ring, and a plurality of main fuel orifices, wherein each orifice communicates with the main fuel gallery and extends through one of the fuel posts.

Abstract: A method for manufacturing a housing for an electrical machine includes printing, by a three-dimensional (3D) printing process, the housing. In addition, the method includes printing, by the 3D printing process, a cooling jacket that is integral with the housing. The method also includes printing, by the 3D printing process, at least one end cap configured to enclose a cavity defined by the housing. In addition, the method includes coupling the at least one end cap to the housing.

Abstract: The present disclosure generally relates to separating solid particles from an airflow in a gas turbine engine. A separator includes a plurality of vortex chambers arranged about a longitudinal axis of the gas turbine engine, each vortex chamber having a clean air outlet at a first end, a dirty outlet at a second end, and an air inlet transverse to the vortex chamber located at the first end. The separator also includes a sealable collection chamber in fluid communication with the dirty outlet of the each of the plurality of vortex chambers.

Abstract: Gas turbine engines, as well as outer walls and flow path assemblies of gas turbine engines, are provided. For example, an outer wall of a flow path comprises a combustor portion extending through a combustion section, and a turbine portion extending through at least a first turbine stage of a turbine section. The combustor and turbine portions are integrally formed as a single unitary structure that defines an outer boundary of the flow path. As another example, a flow path assembly comprises a combustor dome positioned a forward end of a combustor; an outer wall extending from the combustor dome through at least a first turbine stage; and an inner wall extending from the combustor dome through at least a combustion section. The combustor dome extends radially from the outer wall to the inner wall and is integrally formed with the outer and inner walls as a single unitary structure.

Abstract: Turbine center frames are provided. For example, a turbine center frame comprises an annular outer case and an annular hub. The hub is defined radially inward of the outer case such that the outer case circumferentially surrounds the hub. The turbine center frame further comprises an annular fairing extending between the outer case and the hub, a ligament extending from the fairing to the outer case to connect the fairing to the outer case, a plurality of struts extending from the hub to the outer case, and a boss structure defined on an outer surface of the outer case. The outer case, hub, fairing, ligament, plurality of struts, and boss structure are integrally formed as a single monolithic component. For instance, the turbine center frame is additively manufactured as an integral structure, and methods for manufacturing turbine center frames also are provided.

Abstract: A fuel nozzle apparatus has a centerline axis, and includes: a main fuel injector including an enclosed interior volume in fluid communication with a plurality of fuel ports configured to discharge fuel therefrom; a main fuel conduit disposed upstream of the main fuel injector and configured to supply liquid fuel to the interior volume; and a fluid lock disposed between the main fuel conduit and the main fuel injector, the fluid lock including a plurality of parallel capillary channels.