Patents by Inventor Jotaro Miyata

Jotaro Miyata has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9776922
    Abstract: The invention provides a shuttle kiln that can fire ceramic porous bodies containing organic binders in a shorter period of time than in conventional methods without occurring breaks due to a temperature difference between the inside and the outside. The shuttle kiln of the invention is suited for firing of ceramic porous bodies containing organic binders. It includes a gas suction path 4 that suctions in-furnace gas and discharges it via an afterburner 5 and a circulation path 7 that suctions the in-furnace gas to the furnace outside to burn organic binder gas and then returns it into the furnace.
    Type: Grant
    Filed: September 10, 2013
    Date of Patent: October 3, 2017
    Assignee: NGK Insulators, Ltd.
    Inventors: Jotaro Miyata, Chikashi Ihara, Takashi Yasue
  • Patent number: 9650304
    Abstract: The invention provides a tunnel kiln for firing ceramic porous bodies which can fire ceramic porous bodies containing organic binders in a shorter period of time than in conventional methods without producing breaks or requiring nitrogen gas. The tunnel kiln includes a preheating zone 1, a firing zone 2, and a cooling zone 3 and fires the ceramic porous bodies loaded on a carriage 7 by driving it in a furnace. A heat storage regenerative burner 10 is used as means of heating the firing zone 2 so that low-oxygen-concentration exhaust gas discharged from the heat storage regenerative burner 10 may be returned to an exhaust gas return line 14 and supplied into the preheating zone 1. The exhaust gas return line 14 may be provided with a combustion device 17 that reduces the oxygen concentration by consuming oxygen contained in the exhaust gas.
    Type: Grant
    Filed: September 10, 2013
    Date of Patent: May 16, 2017
    Assignee: NGK Insulators, Ltd.
    Inventors: Jotaro Miyata, Chikashi Ihara, Takashi Yasue
  • Publication number: 20140011150
    Abstract: The invention provides a tunnel kiln for firing ceramic porous bodies which can fire ceramic porous bodies containing organic binders in a shorter period of time than in conventional methods without producing breaks or requiring nitrogen gas. The tunnel kiln includes a preheating zone 1, a firing zone 2, and a cooling zone 3 and fires the ceramic porous bodies loaded on a carriage 7 by driving it in a furnace. A heat storage regenerative burner 10 is used as means of heating the firing zone 2 so that low-oxygen-concentration exhaust gas discharged from the heat storage regenerative burner 10 may be returned to an exhaust gas return line 14 and supplied into the preheating zone 1. The exhaust gas return line 14 may be provided with a combustion device 17 that reduces the oxygen concentration by consuming oxygen contained in the exhaust gas.
    Type: Application
    Filed: September 10, 2013
    Publication date: January 9, 2014
    Applicant: NGK Insulators, Ltd.
    Inventors: Jotaro MIYATA, Chikashi IHARA, Takashi YASUE
  • Publication number: 20140011151
    Abstract: The invention provides a shuttle kiln that can fire ceramic porous bodies containing organic binders in a shorter period of time than in conventional methods without occurring breaks due to a temperature difference between the inside and the outside. The shuttle kiln of the invention is suited for firing of ceramic porous bodies containing organic binders. It includes a gas suction path 4 that suctions in-furnace gas and discharges it via an afterburner 5 and a circulation path 7 that suctions the in-furnace gas to the furnace outside to burn organic binder gas and then returns it into the furnace.
    Type: Application
    Filed: September 10, 2013
    Publication date: January 9, 2014
    Applicant: NGK Insulators, Ltd.
    Inventors: Jotaro MIYATA, Chikashi IHARA, Takashi YASUE
  • Patent number: 8411723
    Abstract: There is provided an electric heater support plate which is not likely to be softened or deformed during firing at a high temperature, even if a material to be fired contains an alkaline component or an Si component as a volatile component. A passage 2 for the material to be fired surrounded by a ceiling refractory 11, wall refractories 12 and a floor refractory 13 is provided with an electric heater 3 heating from above and an electric heater 5 heating from below. This electric heater 3 has at least its heating part 31 mounted and supported on a fire-resistant support plate 4, and this support plate 4 in this invention has a two-layer structure in which an insulating ceramic support plate 41 is laminated on an SiC-based ceramic plate 42.
    Type: Grant
    Filed: July 7, 2008
    Date of Patent: April 2, 2013
    Assignee: NGK Insulators, Ltd.
    Inventors: Jotaro Miyata, Takashi Goshima, Chikashi Ihara
  • Patent number: 7997897
    Abstract: A to-be-burned object including a metal Si component or SiC or Si3N4 can be burned in such a manner that vaporized SiO can be safely exhausted without causing SiO attached to a wall of a furnace or an inner face of an exhaust duct. An exhaust method of a continuous furnace for continuously burning a to-be-burned object containing a metal Si component or highly-fire-resistant SiC or Si3N4 includes steps of 1) exhausting in-furnace gas including SiO vaporized during a burning process. An exhaust duct 2 used for this exhaust is provided at an upper part of a side wall 12 of the furnace having a higher temperature (1300 degrees C. or more) than a concentration temperature of SiO vaporized during a burning process. 2) oxidizing the exhausted SiO at the outside of the furnace to detoxify SiO. The in-furnace gas exhausted by the exhaust duct 2 is guided to an exhaust pipe 3 connected to an outlet of the exhaust duct 2 at the outside of the furnace. This exhaust pipe 3 includes oxygen supply holes 31a and 31b.
    Type: Grant
    Filed: July 17, 2008
    Date of Patent: August 16, 2011
    Assignee: NGK Insulators, Ltd.
    Inventors: Jotaro Miyata, Takashi Goshima, Chikashi Ihara
  • Publication number: 20080280244
    Abstract: A to-be-burned object including a metal Si component or SiC or Si3N4 can be burned in such a manner that vaporized SiO can be safely exhausted without causing SiO attached to a wall of a furnace or an inner face of an exhaust duct. An exhaust method of a continuous furnace for continuously burning a to-be-burned object containing a metal Si component or highly-fire-resistant SiC or Si3N4 includes steps of 1) exhausting in-furnace gas including SiO vaporized during a burning process. An exhaust duct 2 used for this exhaust is provided at an upper part of a side wall 12 of the furnace having a higher temperature (1300 degrees C. or more) than a concentration temperature of SiO vaporized during a burning process. 2) oxidizing the exhausted SiO at the outside of the furnace to detoxify SiO. The in-furnace gas exhausted by the exhaust duct 2 is guided to an exhaust pipe 3 connected to an outlet of the exhaust duct 2 at the outside of the furnace. This exhaust pipe 3 includes oxygen supply holes 31a and 31b.
    Type: Application
    Filed: July 17, 2008
    Publication date: November 13, 2008
    Applicant: NGK INSULATORS, LTD.
    Inventors: Jotaro MIYATA, Takashi GOSHIMA, Chikashi IHARA
  • Publication number: 20080272111
    Abstract: There is provided an electric heater support plate which is not likely to be softened or deformed during firing at a high temperature, even if a material to be fired contains an alkaline component or an Si component as a volatile component. A passage 2 for the material to be fired surrounded by a ceiling refractory 11, wall refractories 12 and a floor refractory 13 is provided with an electric heater 3 heating from above and an electric heater 5 heating from below. This electric heater 3 has at least its heating part 31 mounted and supported on a fire-resistant support plate 4, and this support plate 4 in this invention has a two-layer structure in which an insulating ceramic support plate 41 is laminated on an SiC-based ceramic plate 42.
    Type: Application
    Filed: July 7, 2008
    Publication date: November 6, 2008
    Applicant: NGK Insulators, Ltd.
    Inventors: Jotaro MIYATA, Takashi GOSHIMA, Chikashi IHARA