Abstract: An actuator includes a motor operated by a controller through a pulse width modulation drive signal applied to a drive circuit that drives the motor. The actuator has an output shaft connected to a coupling structure for manipulating a device such as a variable geometry turbine (VGT) or an exhaust gas recirculation (EGR) valve. The device has a range of motion limited by first and second mechanical stops located at opposing low and high ends of the range. The controller learns the location of the mechanical stops during calibration. An external control unit transmits a desired position to the actuator. A protocol allows the external control unit to implicitly request a positioning mode by virtue of what value range the desired position falls into. The controller is configured to limit the drive signal to a non-harmful level when one of the positioning modes calls for pushing the device against one of the stops.

Abstract: An actuator includes a motor operated by a controller through a pulse width modulation drive signal applied to a drive circuit that drives the motor. The actuator has an output shaft connected to a coupling structure for manipulating a device such as a variable geometry turbine (VGT) or an exhaust gas recirculation (EGR) valve. The device has a range of motion limited by first and second mechanical stops located at opposing low and high ends of the range. The controller learns the location of the mechanical stops during calibration. An external control unit transmits a desired position to the actuator. A protocol allows the external control unit to implicitly request a positioning mode by virtue of what value range the desired position falls into. The controller is configured to limit the drive signal to a non-harmful level when one of the positioning modes calls for pushing the device against one of the stops.

Abstract: An actuator includes a motor operated by a controller through a pulse width modulation drive signal applied to a drive circuit that drives the motor. The actuator has an output shaft connected to a coupling structure for manipulating a device such as a variable geometry turbine (VGT) or an exhaust gas recirculation (EGR) valve. The device has a range of motion limited by first and second mechanical stops located at opposing low and high ends of the range. The controller learns the location of the mechanical stops during calibration. An external control unit transmits a desired position to the actuator. A protocol allows the external control unit to implicitly request a positioning mode by virtue of what value range the desired position falls into. The controller is configured to limit the drive signal to a non-harmful level when one of the positioning modes calls for pushing the device against one of the stops.

Abstract: An actuator includes a motor operated by a controller through a pulse width modulation drive signal applied to a drive circuit that drives the motor. The actuator has an output shaft connected to a coupling structure for manipulating a device such as a variable geometry turbine (VGT) or an exhaust gas recirculation (EGR) valve. The device has a range of motion limited by first and second mechanical stops located at opposing low and high ends of the range. The controller learns the location of the mechanical stops during calibration. An external control unit transmits a desired position to the actuator. A protocol allows the external control unit to implicitly request a positioning mode by virtue of what value range the desired position falls into. The controller is configured to limit the drive signal to a non-harmful level when one of the positioning modes calls for pushing the device against one of the stops.

Abstract: An embodiment of the invention is an actuator controller for use in an actuator assembly. The actuator controller includes a processor for controlling an actuator associated with the actuator controller. A communication device is in communication with the processor. The communication device receives control commands from a master controller and is capable of communicating in multiple languages. A memory is accessible by the processor and the processor determines the language of the control commands and retrieves a control program from the memory corresponding to the language.

Abstract: A method for indirectly sensing absolute position of a mechanical output device of an electromechanical (EM) system is disclosed. In an exemplary embodiment, the method includes detecting the location of a reference point established within a defined range of travel of the mechanical output device, and tracking a relative position of the mechanical output device through the movement of an electromotive actuator within the EM system. The absolute position of the mechanical output device is determined by comparison of the tracked relative position of the mechanical output device to the established reference point.

Abstract: An embodiment of the invention is an actuator controller for use in an actuator assembly. The actuator controller includes a processor for controlling an actuator associated with the actuator controller. A communication device is in communication with the processor. The communication device receives control commands from a master controller and is capable of communicating in multiple languages. A memory is accessible by the processor and the processor determines the language of the control commands and retrieves a control program from the memory corresponding to the language.

Abstract: An exemplary embodiment of the invention is an actuator assembly having a controller integrated into the actuator assembly. The controller includes a memory for storing test cycle data and a processor in communication with the memory. The processor accesses the test cycle data. A communication port is in communication with the processor and in communication with an actuator and a sensor. During a test mode, the processor provides position commands to the actuator and receives a sensor signal from the sensor. The processor detects the presence of faults in response to the sensor signal and stores the faults in the memory.