Abstract: A multi-layer cathode block (30) for an electrolytic cell (10) has at least a surface layer (32) with a surface expansion index and a second layer (34) with a second expansion index. The surface layer (32) includes a surface wetting agent in a first total amount. The second layer (34) includes a wetting agent in a second total amount. The surface layer (32) is directly superposed to the second layer (34). The second wetting agent in the second layer (34) includes metal boride precursors that react together to generate a metal boride component in situ when the cathode block (30) is exposed to start-up and operation conditions of the electrolytic cell (10). The second total amount is lower than the first total amount and is selected so as to minimize the difference between the expansion indexes of the surface layer (32) and the second layer (34).

Abstract: A new ramming paste for aluminum reduction cell cathodes is a high swelling cold ramming paste made of a blend of pitch, light oil diluent and an aggregate comprising a mixture of anthracite and crushed anode butts or calcined coke. The presence of the crushed anode butts or calcined coke increases the sodium swelling index of the paste by about four times higher than that of regular ramming pastes. This new high swelling cold ramming paste may also contain an amount of a refractory hard material, such as TiB2.

Abstract: A method is described for making aluminum reduction cell components, e.g. cathodes having stabilized surfaces, which comprises mixing together a carbonaceous material, TiB2 and up to 25% by weight of a finely divided additive consisting of a combination of two intimately mixed compounds and forming the mixture into a cell component, wherein at least a first of the two compounds has a higher melting temperature than the baking temperature. When the cell component is contacted with molten aluminum, the aluminum reacts with the additive to form a dense phase at the surface of the cell component, having low solubility in aluminum.

Abstract: A new ramming paste for aluminum reduction cell cathodes is a high swelling cold ramming paste made of a blend of pitch, light oil diluent and an aggregate comprising a mixture of anthracite and crushed anode butts or calcined coke. The presence of the crushed anode butts or calcined coke increases the sodium swelling index of the paste by about four times higher than that of regular ramming pastes. This new high swelling cold ramming paste may also contain an amount of a refractory hard material, such as TiB2.

Abstract: A new ramming paste for aluminum reduction cell cathodes is a high swelling cold ramming paste made of a blend of pitch, light oil diluent and an aggregate comprising a mixture of anthracite and crushed anode butts or calcined coke. The presence of the crushed anode butts or calcined coke increases the sodium swelling index of the paste by about four times higher than that of regular ramming pastes. This new high swelling cold ramming paste may also contain an amount of a refractory hard material, such as TiB2.

Abstract: A method is described for making aluminum reduction cell components, e.g. cathodes having stabilized surfaces, which comprises mixing together a carbonaceous material, TiB2 and up to 25% by weight of a finely divided additive consisting of a combination of two intimately mixed compounds and forming the mixture into a cell component, wherein at least a first of the two compounds has a higher melting temperature than the baking temperature. When the cell component is contacted with molten aluminum, the aluminum reacts with the additive to form a dense phase at the surface of the cell component, having low solubility in aluminum.

Abstract: A new ramming paste for aluminum reduction cell cathodes is a high swelling cold ramming paste made of a blend of pitch, light oil diluent and an aggregate comprising a mixture of anthracite and crushed anode butts or calcined coke. The presence of the crushed anode butts or calcined coke increases the sodium swelling index of the paste by about four times higher than that of regular ramming pastes. This new high swelling cold ramming paste may also contain an amount of a refractory hard material, such as TiB2.

Abstract: A thermal treatment system for thermally treating a sterile medium is controlled via a foot actuated switch to thermally treat the sterile medium to a desired temperature and/or form (e.g., slush). The thermal treatment system includes a basin recessed in a system top surface, while a surgical sterile drape is placed over the system and within the basin to form a drape container for containing the sterile medium. The basin may be configured to cool the sterile medium and form sterile surgical slush, or heat the sterile medium to provide warm sterile liquid. A dislodgment mechanism may be employed within a cooling basin to manipulate the drape and dislodge frozen pieces of sterile medium adhered to the drape. Information pertaining to the sterile medium and system operation may be displayed on a system display that has dimensions sufficient to provide visibility of the information to users located within extended ranges from the system.

Abstract: A method of treating a carbonaceous cell component of an electrolyte cell for the production of aluminum, to impart protection against deterioration during operation of the cell. A liquid suspension of a refractory material dispersed in a lignosulfonate binder solution is prepared and applied as a protective coating to the surface of carbonaceous cell components and allowed to dry.

Abstract: A refractory coating is provided for a component of an electrolytic cell for the production of aluminum in which an aqueous slurry is prepared comprising particulate refractory material, e.g. TiB2, dispersed in an aluminum oxalate complex. The slurry is applied as a coating to the surface of the component, e.g. a cathode block, and dried to form a hard refractory surface on the component. The aluminum oxalate complex may be formed in situ during production of the slurry by mixing together oxalic acid and electrostatic precipitator dust comprising aluminum oxide. After the refractory coated component is immersed in a high temperature cryolite bath of an aluminum electrolysis cell, the aluminum oxalate complex is converted to alumina which bonds the refractory particles to the surface of the cell component.

Abstract: A method of treating a carbonaceous cell component of an electrolyte cell for the production of aluminum, to impart protection against deterioration during operation of the cell. A liquid suspension of a refractory material dispersed in a lignosulfonate binder solution is prepared and applied as a protective coating to the surface of carbonaceous cell components and allowed to dry.