Abstract: An apparatus for replacing at least one tooth of a gear includes an elongate anchoring lip having a laterally extending lip body with at least one anchoring hole extending longitudinally therethrough. The lip body is bounded within a lateral plane by transversely spaced front and rear lip faces and laterally spaced first and second side edges. A tooth block extends longitudinally from a selected one of the front and rear lip faces. The tooth block includes at least one replacement gear tooth extending longitudinally therealong. The tooth block is spaced laterally apart from at least one of the first and second side edges, with at least a portion of the lip body extending laterally between the tooth block and the at least one of the first and second side edges.

Abstract: An apparatus for replacing at least one tooth of a gear includes an elongate anchoring lip having a laterally extending lip body with at least one anchoring hole extending longitudinally therethrough. The lip body is bounded within a lateral plane by transversely spaced front and rear lip faces and laterally spaced first and second side edges. A tooth block extends longitudinally from a selected one of the front and rear lip faces. The tooth block includes at least one replacement gear tooth extending longitudinally therealong. The tooth block is spaced laterally apart from at least one of the first and second side edges, with at least a portion of the lip body extending laterally between the tooth block and the at least one of the first and second side edges.

Abstract: A method of replacing at least one tooth of a gear includes providing a tool jig including a mounting block with a plurality of indexing jig features. The tool jig also includes a tool-supporting feature in laterally movable contact with a jig rail feature. With at least one indexing jig feature, relative motion of the tool jig relative to the gear is resisted. A material-removal tool is operated, while attached to the tool-supporting feature in the tooth-removal position, to remove at least a portion of a working circumference of the gear including a native gear tooth to be replaced. Motion of the material-removal tool is guided to generate a circumferential gear cut including a relatively smooth first cut surface formed by removal of at least the native gear tooth to be replaced. The material-removal tool is removed from the tool-supporting feature. The tool jig is removed from the gear.