Abstract: A compounded polymer composition suitable for manufacturing of isotropic three-dimensional printed articles may include an impact copolymer, a low crystalline ethylene/?-olefin copolymer; a nucleating agent; and filler, where the impact copolymer may include a matrix phase comprising a propylene-based polymer or copolymer; and a dispersed phase in the matrix phase, the dispersed phase comprising an ethylene-based copolymer, the ethylene-based copolymer having a C3-C12 comonomer, wherein the dispersed phase has a different composition than the matrix phase.

Abstract: A composition for three-dimension (3D) printing, a method for 3D printing, and a resulting article having porous structure are provided. Such a composition includes from 50% to 100% by weight of a base polymer comprising polyolefin (such as ultra-high molecular weight polyethylene), from 0% to 50% by weight of a glue polymer (such as HDPE or PP), and optionally additive. A composition can be applied in a layer, and the base polymer and the glue polymer each has a predetermined size or size distribution. The composition is sintered in a selected area to form a layer of a solid article, which has a predetermined pore size or pore size distribution. The predetermined particle size or size distribution for each of the base polymer and the glue polymer is determined through computer simulation based on the predetermined pore size or pore size distribution in the layer of the solid article.

Abstract: A composition for three-dimension (3D) printing, a method for 3D printing, and a resulting article having porous structure are provided. Such a composition includes from 50% to 100% o by weight of a base polymer comprising polyolefin (such as ultra-high molecular weight polyethylene), from 0% to 50% by weight of a glue polymer (such as HDPE or PP), and optionally additive. A composition can be applied in a layer, and the base polymer and the glue polymer each has a predetermined size or size distribution. The composition is sintered in a selected area to form a layer of a solid article, which has a predetermined pore size or pore size distribution. The predetermined particle size or size distribution for each of the base polymer and the glue polymer is determined through computer simulation based on the predetermined pore size or pore size distribution in the layer of the solid article.

Abstract: The invention relates to an additive-manufacture feedstock, comprising an ethylene polymer blend composition having an ethylene polymer having a melt flow index of from 0.1 to 150 g/10 min (190° C./2.16 kg), measured according to ASTM D 1238, and at least one of the following components blended in the ethylene polymer: a polyolefin elastomer, an ethylene-vinyl ester polymer, a fiber, a nucleator or clarifier, or a polypropylene polymer. The additive-manufacture feedstock, when in the form of a printed article, exhibits an improved printability characterized by an improved warpage-resistance rating. The invention also relates to methods of making the additive-manufacture feedstock and methods of 3D printing or additive manufacturing using the additive-manufacture feedstock in various forms.

Abstract: The invention relates to an additive-manufacture feedstock, comprising an ethylene-vinyl ester polymer having a melt flow rate of from 0.1 to 150 g/10 min (190° C./2.16 kg), measured according to ASTM D 1238, and a vinyl ester content of from about 1.0 wt % to about 30 wt %, wherein the ethylene-vinyl ester polymer exhibits a Shore A hardness of at least about 60. The pellets and filaments produced from the additive-manufacture feedstock have a high degree of printability in material-extrusion-based 3D printing technology, and can be used to produce 3D printing articles with a high consistency to the targeted 3D model and substantially no warpage. The invention also relates to methods of making the additive-manufacture feedstock and methods of 3D printing using the additive-manufacture feedstock in various forms.

Abstract: A method of manufacturing an article using a powder bed fusion technique including depositing a first layer of a dry blend mixture on to a target surface, the dry blend mixture comprising a thermoplastic polymer powder and a stearate additive in a range of 2,000 ppm to 20,000 ppm; directing energy to the first layer of the dry blend mixture so as to melt and sinter at least portion of the first layer of the dry blend mixture; and successively depositing layers of the dry blend mixture and directing energy to the deposited layers so as to melt and sinter at least a portion of the successive layers to a prior layer to perform a layer-by-layer process until a three-dimensional structure is obtained.

Abstract: A compounded polymer composition suitable for manufacturing of isotropic three-dimensional printed articles may include an impact copolymer, a low crystalline ethylene/?-olefin copolymer; a nucleating agent; and filler, where the impact copolymer may include a matrix phase comprising a propylene-based polymer or copolymer; and a dispersed phase in the matrix phase, the dispersed phase comprising an ethylene-based copolymer, the ethylene-based copolymer having a C3-C12 comonomer, wherein the dispersed phase has a different composition than the matrix phase.

Abstract: A composition for three-dimension (3D) printing, a method for 3D printing, and a resulting article having porous structure are provided. Such a composition includes from 50% to 100%o by weight of a base polymer comprising polyolefin (such as ultra-high molecular weight polyethylene), from 0% to 50% by weight of a glue polymer (such as HDPE or PP), and optionally additive. A composition can be applied in a layer, and the base polymer and the glue polymer each has a predetermined size or size distribution. The composition is sintered in a selected area to form a layer of a solid article, which has a predetermined pore size or pore size distribution. The predetermined particle size or size distribution for each of the base polymer and the glue polymer is determined through computer simulation based on the predetermined pore size or pore size distribution in the layer of the solid article.

Abstract: A method of manufacturing an article using an additive manufacturing technique may include melting a polymer composition; activating the polymer composition with one or more activating agents; and depositing the molten polymer composition to manufacture the article. An article may include a plurality of printed layers of a polyolefin composition, wherein the polyolefin composition is prepared from the deposition of an activated polyolefin composition, wherein the polyolefin composition is activated by one or more activating agents.