Patents by Inventor Juliano Avelar Araujo

Juliano Avelar Araujo has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240110287
    Abstract: A sliding member may include a metallic base, at least one intermediate bonding layer disposed on the metallic base, and a multilayer protective coating disposed on the intermediate bonding layer. The at least one intermediate bonding layer may be composed of at least one metal. The multilayer protective coating may include a plurality of CrAlN layers and a plurality of Cr(Al)N layers arranged in an alternating manner. The multilayer protective coating may include a plurality of periodicity layer groups, each of which may be defined by a CrAlN layer and an adjacent Cr(Al)N layer. The plurality of CrAlN layers may have a higher Al content than the plurality of Cr(Al)N layers. A thickness ratio of the CrAlN layer to the Cr(Al)N layer in each periodicity layer group may be from 1 to 10. The multilayer protective coating may have a total Al content of 15 to 40 atom-%.
    Type: Application
    Filed: October 3, 2023
    Publication date: April 4, 2024
    Inventors: Juliano Avelar Araújo, Rafael Rabello
  • Patent number: 11143302
    Abstract: A sliding element may include a base material having an annular external surface upon which a bonding layer and a sliding layer are sequentially deposited. The sliding layer may be composed of hard amorphous carbon of a combined matrix with sp3/sp2 bonds. The sliding layer may include a plurality of nanoparticles of graphite incorporated within the combined matrix of sp3/sp2.
    Type: Grant
    Filed: June 27, 2017
    Date of Patent: October 12, 2021
    Inventors: Juliano Avelar Araujo, Paulo Jose Da Rocha Mordente
  • Patent number: 10995857
    Abstract: A piston ring for internal combustion engines provided with a ferrous alloy base includes an annular outer surface on which a coating including at least one outer layer is applied deposited on an adhesive layer, the outer layer being provided with a variable thickness, in such a way that the thickness of the outer layer gradually increases from 90° and 270° towards 0° and 360° respectively, with the thickness attaining its maximum value in the region of 10° and 350° and slightly decreasing towards 0° and 360° so as to ensure an optimal working condition, minimizing the contact pressure and consequently the accelerated wear in the vicinities of the ends of the ring, in addition to preventing and/or impeding the detachment of the outer layer of the coating.
    Type: Grant
    Filed: October 12, 2019
    Date of Patent: May 4, 2021
    Assignees: MAHLE International GmbH, MAHLE Metal Leve S/A
    Inventors: Juliano Avelar Araujo, Nuno Costa, Paulo José Da Rocha Mordente, José Valentim Lima Sarabanda
  • Publication number: 20200040996
    Abstract: A piston ring for internal combustion engines provided with a ferrous alloy base includes an annular outer surface on which a coating including at least one outer layer is applied deposited on an adhesive layer, the outer layer being provided with a variable thickness, in such a way that the thickness of the outer layer gradually increases from 90° and 270° towards 0° and 360° respectively, with the thickness attaining its maximum value in the region of 10° and 350° and slightly decreasing towards 0° and 360° so as to ensure an optimal working condition, minimizing the contact pressure and consequently the accelerated wear in the vicinities of the ends of the ring, in addition to preventing and/or impeding the detachment of the outer layer of the coating.
    Type: Application
    Filed: October 12, 2019
    Publication date: February 6, 2020
    Inventors: Juliano Avelar Araujo, Nuno Costa, Paulo José Da Rocha Mordente, José Valentim Lima Sarabanda
  • Patent number: 10487730
    Abstract: A sliding element, for example a piston ring for an internal combustion engine, may include a sliding face, an adhesive layer disposed on the sliding face, and a coating disposed over the adhesive layer. The coating may be composed of an amorphous carbon material. The coating may have a ratio between sp3 bonds and sp2 bonds that indicates a predominance of sp2 bonds. The coating may have a roughness profile including a value of Rpk of ?0.15 ?m and a value of Rz of 0.7?Rz?1.5 ?m.
    Type: Grant
    Filed: December 20, 2016
    Date of Patent: November 26, 2019
    Assignees: Mahle Metal Leve S/A, Mahle International GmbH
    Inventors: Juliano Avelar Araujo, Eliel Dos Santos Paes
  • Patent number: 10436324
    Abstract: A piston ring for an internal combustion engine may include a substantially annular base of a ferrous alloy upon which is applied a coating. The coating may have a first bonding layer and at least a first external layer or a second external layer deposited upon the first bonding layer up to a maximum of 100 micrometers in thickness of a plurality of sequentially deposited first and second external layers. The first external layer may include a nitride of a doped metal chemical element, a doping element being aluminum. The second external layer may include a nitride of the metal chemical element. The first external layer may have a thickness greater than at least once a thickness of the second external layer and less than ten times the thickness of the second external layer.
    Type: Grant
    Filed: April 17, 2016
    Date of Patent: October 8, 2019
    Assignees: Mahle Metal Leve S/A, Mahle International GmbH
    Inventors: Juliano Avelar Araujo, Paulo Jose Da Rocha Mordente, Robert R. Banfield
  • Patent number: 10400895
    Abstract: A sliding element for internal combustion engines may include a sliding face upon which are deposited, from the sliding face outwards, an adhesive layer and a coating of hard amorphous carbon. The coating may present a proportion of sp3 to sp2 ranging from 0.42 to 2.33 and at least one of an Rmr (0.2-0.5) profile greater than at least 25% and/or an Rmr (0.3-0.5) profile greater than at least 50%.
    Type: Grant
    Filed: October 7, 2016
    Date of Patent: September 3, 2019
    Assignees: Mahle Metal Leve S/A, Mahle International GmbH
    Inventors: Robert Richard Banfield, Juliano Avelar Araujo
  • Publication number: 20190154153
    Abstract: A sliding element may include a base material having an annular external surface upon which a bonding layer and a sliding layer are sequentially deposited. The sliding layer may be composed of hard amorphous carbon of a combined matrix with sp3/sp2 bonds. The sliding layer may include a plurality of nanoparticles of graphite incorporated within the combined matrix of sp3/sp2.
    Type: Application
    Filed: June 27, 2017
    Publication date: May 23, 2019
    Inventors: Juliano Avelar Araujo, Paulo Jose Da Rocha Mordente
  • Patent number: 10246767
    Abstract: A sliding element for internal combustion engines may include a ferrous base provided with a film applied upon a sliding surface. The film may have, sequentially, a metal connecting layer, a transitional layer, and a contact layer. The transitional layer may include a carbide containing a metal element. The contact layer may contain DLC (diamond-like carbon) doped with the metal element of the transitional layer, the DLC containing a maximum of 2% hydrogen by weight. An atomic ratio between metal and carbon in the contact layer in terms of a ratio Me/C is equal to or less than 0.1.
    Type: Grant
    Filed: April 1, 2015
    Date of Patent: April 2, 2019
    Assignees: Mahle Metal Leve S/A, Mahle International GmbH
    Inventors: Juliano Avelar Araujo, Robert R. Banfield
  • Patent number: 10174841
    Abstract: The present invention refers to a piston ring for internal combustion engine, having an outer surface of a coating of Chromium Nitride (CrN and Cr2N) and Niobium Nitride (NbN and Nb4N3), capable of offering greater resistance to peeling of the coating, also maintaining an excellent level of resistance to wear and tear and scratches to the layer of Chromium Nitride deposited.
    Type: Grant
    Filed: June 10, 2016
    Date of Patent: January 8, 2019
    Assignee: MAHLE Metal Leve S/A
    Inventor: Juliano Avelar Araujo
  • Publication number: 20170175622
    Abstract: A sliding element, for example a piston ring for an internal combustion engine, may include a sliding face, an adhesive layer disposed on the sliding face, and a coating disposed over the adhesive layer. The coating may be composed of an amorphous carbon material. The coating may have a ratio between sp3 bonds and sp2 bonds that indicates a predominance of sp2 bonds. The coating may have a roughness profile including a value of Rpk of ?0.15 ?m and a value of Rz of 0.7?Rz?1.5 ?m.
    Type: Application
    Filed: December 20, 2016
    Publication date: June 22, 2017
    Inventors: Juliano Avelar Araujo, Eliel Dos Santos Paes
  • Publication number: 20170121810
    Abstract: A sliding element for internal combustion engines may include a ferrous base provided with a film applied upon a sliding surface. The film may have, sequentially, a metal connecting layer, a transitional layer, and a contact layer. The transitional layer may include a carbide containing a metal element. The contact layer may contain DLC (diamond-like carbon) doped with the metal element of the transitional layer, the DLC containing a maximum of 2% hydrogen by weight. An atomic ratio between metal and carbon in the contact layer in terms of a ratio Me/C is equal to or less than 0.1.
    Type: Application
    Filed: April 1, 2015
    Publication date: May 4, 2017
    Applicants: Mahle Metal Leve S/A, Mahle International GmbH, Mahle International GmbH
    Inventors: Juliano Avelar Araujo, Robert R. Banfield
  • Publication number: 20170102071
    Abstract: A sliding element for internal combustion engines may include a sliding face upon which are deposited, from the sliding face outwards, an adhesive layer and a coating of hard amorphous carbon. The coating may present a proportion of sp3 to sp2 ranging from 0.42 to 2.33 and at least one of an Rmr (0.2-0.5) profile greater than at least 25% and/or an Rmr (0.3-0.5) profile greater than at least 50%.
    Type: Application
    Filed: October 7, 2016
    Publication date: April 13, 2017
    Inventors: Robert Richard Banfield, Juliano Avelar Araujo
  • Patent number: 9550953
    Abstract: A sliding component for an internal combustion engine may include a ferrous base having a peripheral sliding surface covered with a protective layer including at least one of a nitride applied via physical vapor deposition and a nitrided layer. The base may include a coating of carbon of a diamond-like carbon type. The coating may include at least one of (i) a transition layer including a composition of WC1-X and (ii) a layer of metallic chromium of crystalline structure disposed between the ferrous base and an outer layer of amorphous carbon. The coating may also include an intermediate layer of a nanocrystalline phase of carbides in a multilayer structure having a first sub-layer including a composition different than a second sub-layer disposed under the outer layer.
    Type: Grant
    Filed: December 7, 2012
    Date of Patent: January 24, 2017
    Assignees: Mahle Metal Leve S/A, Mahle International GmbH
    Inventors: Juliano Avelar Araujo, Nuno Costa
  • Publication number: 20160305547
    Abstract: A piston ring for an internal combustion engine may include a substantially annular base of a ferrous alloy upon which is applied a coating. The coating may have a first bonding layer and at least a first external layer or a second external layer deposited upon the first bonding layer up to a maximum of 100 micrometers in thickness of a plurality of sequentially deposited first and second external layers. The first external layer may include a nitride of a doped metal chemical element, a doping element being aluminum. The second external layer may include a nitride of the metal chemical element. The first external layer may have a thickness greater than at least once a thickness of the second external layer and less than ten times the thickness of the second external layer.
    Type: Application
    Filed: April 17, 2016
    Publication date: October 20, 2016
    Inventors: Juliano Avelar Araujo, Paulo Jose Da Rocha Mordente, Robert R. Banfield
  • Publication number: 20160281849
    Abstract: The present invention refers to a piston ring for internal combustion engine, having an outer surface of a coating of Chromium Nitride (CrN and Cr2N) and Niobium Nitride (NbN and Nb4N3), capable of offering greater resistance to peeling of the coating, also maintaining an excellent level of resistance to wear and tear and scratches to the layer of Chromium Nitride deposited.
    Type: Application
    Filed: June 10, 2016
    Publication date: September 29, 2016
    Inventor: Juliano Avelar Araujo
  • Patent number: 9388486
    Abstract: The present invention refers to a piston ring for internal combustion engine, having an outer surface of a coating of Chromium Nitride (CrN and Cr2N) and Niobium Nitride (NbN and Nb4N3), capable of offering greater resistance to peeling of the coating, also maintaining an excellent level of resistance to wear and tear and scratches to the layer of Chromium Nitride deposited.
    Type: Grant
    Filed: June 26, 2009
    Date of Patent: July 12, 2016
    Assignee: MAHLE Metal Leve S/A
    Inventor: Juliano Avelar Araujo
  • Publication number: 20150345003
    Abstract: A metallic member for a mobile system of an internal combustion engine may include a body defining a crystallographic structure. The crystallographic structure may include an outer layer, a substrate and a saturated zone between the outer layer and the substrate. An external element may be dispersed at least partially through the crystallographic structure of the body. The body may be subjected to a superficial hardening treatment from infiltrating the external element into the crystallographic structure of the body via a laser beam penetrating at least one portion of an outer surface of the outer layer of the body.
    Type: Application
    Filed: September 11, 2013
    Publication date: December 3, 2015
    Inventors: Denys Flores, Juliano Avelar Araujo
  • Publication number: 20140323368
    Abstract: The present invention relates to a sliding component for use in internal combustion engines, provided with a ferrous base (10) coated with a protective surface layer (11) composed of at least one nitride and applied by physical vapor deposition (PVD) or a nitrided layer to the sliding peripheral surface (2) of which a diamond-like carbon (DLC) coating (12) is applied, the coating (12) comprising at least one transition layer (122) composed of WC1-x and/or of at least one layer (121) of chromium metal with a crystalline structure (bcc—body cubic center) located between the ferrous base (10) and an external layer of amorphous carbon (124).
    Type: Application
    Filed: December 7, 2012
    Publication date: October 30, 2014
    Inventors: Juliano Avelar Araujo, Nuno Costa
  • Publication number: 20140220380
    Abstract: A slide component, used in internal combustion engines, provided with a metal-based substrate material and a protective liner (R), with the slide component having at least two main elements, the first one composed by an element with high resistance to corrosion, and the second element providing increase of the resistance to wear and/or presenting lower friction than the substrate material, both of them covering at least one of the surfaces of the slide component.
    Type: Application
    Filed: March 29, 2012
    Publication date: August 7, 2014
    Applicants: MAHLE METAL LEVE S/A, MAHLE INTERNATIONAL GMBH
    Inventors: José Valentim Lima Sarabanda, Edmo Soares, Juliano Avelar Araujo