Patents by Inventor Julien P. Fourcade
Julien P. Fourcade has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20230212081Abstract: A refractory object may include a zircon body that is intentionally doped with a dopant including an alkaline earth element and aluminum. The refractory object can have an improved creep deformation rate. In an embodiment, the refractory object can have a creep deformation rate of not greater than about 1.8 E-5 h?1 at a temperature of 1350° C. and a stress of 2 MPa. In another embodiment, the zircon body may include an amorphous phase including an alkaline earth metal element.Type: ApplicationFiled: March 10, 2023Publication date: July 6, 2023Inventors: Deniz CETIN, Julien P. Fourcade, Olivier Citti, Darren Rogers
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Patent number: 11634363Abstract: A refractory object may include a zircon body that is intentionally doped with a dopant including an alkaline earth element and aluminum. The refractory object can have an improved creep deformation rate. In an embodiment, the refractory object can have a creep deformation rate of not greater than about 1.8 E-5 h?1 at a temperature of 1350° C. and a stress of 2 MPa. In another embodiment, the zircon body may include an amorphous phase including an alkaline earth metal element.Type: GrantFiled: December 23, 2021Date of Patent: April 25, 2023Assignee: SAINT-GOBAIN CERAMICS & PLASTICS, INC.Inventors: Deniz Cetin, Julien P. Fourcade, Olivier Citti, Darren Rogers
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Patent number: 11465940Abstract: A refractory object may include a zircon body that may include at least about 0.1 wt. % and not greater than about 5.5 wt. % of an Al2O3 containing component for a total weight of the zircon body. The zircon body may further include at least about 25 wt. % and not greater than about 35 wt. % of a SiO2 component for a total weight of the zircon body.Type: GrantFiled: April 15, 2019Date of Patent: October 11, 2022Assignee: SAINT-GOBAIN CERAMICS & PLASTICS, INC.Inventors: Julien P. Fourcade, David J. Lechevalier, Olivier Citti
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Publication number: 20220204408Abstract: A refractory object may include a zircon body that is intentionally doped with a dopant including an alkaline earth element and aluminum. The refractory object can have an improved creep deformation rate. In an embodiment, the refractory object can have a creep deformation rate of not greater than about 1.8 E-5 h?1 at a temperature of 1350° C. and a stress of 2 MPa. In another embodiment, the zircon body may include an amorphous phase including an alkaline earth metal element.Type: ApplicationFiled: December 23, 2021Publication date: June 30, 2022Inventors: Deniz CETIN, Julien P. FOURCADE, Olivier CITTI, Darren ROGERS
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Patent number: 10590041Abstract: A refractory object can include at least approximately 10 wt % Al2O3 and at least approximately 1 wt % SiO2. In an embodiment, the refractory object can include an additive. In a particular embodiment, the additive can include TiO2, Y2O3, SrO, BaO, CaO, Ta2O5, Fe2O3, ZnO, or MgO. The refractory object can include at least approximately 3 wt % of the additive. In an additional embodiment, the refractory object can include no greater than approximately 8 wt % of the additive. In a further embodiment, the creep rate of the refractory object can be at least approximately 1×10?6 h?1. In another embodiment, the creep rate of the refractory object can be no greater than approximately 5×10?5 h?1. In an illustrative embodiment, the refractory object can include a glass overflow trough or a forming block.Type: GrantFiled: January 12, 2018Date of Patent: March 17, 2020Assignee: SAINT-GOBAIN CERAMICS & PLASTICS, INC.Inventors: Olivier Citti, Julien P. Fourcade, Andrea L. Kazmierczak
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Publication number: 20190276365Abstract: A refractory object may include a zircon body that may include at least about 0.1 wt. % and not greater than about 5.5 wt. % of an Al2O3 containing component for a total weight of the zircon body. The zircon body may further include at least about 25 wt. % and not greater than about 35 wt. % of a SiO2 component for a total weight of the zircon body.Type: ApplicationFiled: April 15, 2019Publication date: September 12, 2019Inventors: Julien P. FOURCADE, David J. LECHEVALIER, Olivier CITTI
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Patent number: 10336653Abstract: A refractory object may include a Cr2O3 content of at least about 80 wt. % of a total weight of the refractory object, an Al2O3 content of at least about 0.7 wt. % and not greater than about 10.0 wt. % of the total weight of the refractory object, a SiO2 content of at least about 0.3 wt. % and not greater than about 5.0 wt. % of the total weight of the refractory object and a TiO2 content of at least about 1.0 wt. % and not greater than about 5.6 wt. % TiO2 of the total weight of the refractory object. The refractory object may further include an MOR of at least about 37 MPa as measured at 1200° C.Type: GrantFiled: February 2, 2017Date of Patent: July 2, 2019Assignee: SAINT-GOBAIN CERAMICS & PLASTICS, INC.Inventors: Kristen E. Pappacena, Julien P. Fourcade
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Patent number: 10308556Abstract: A refractory object may include a zircon body that may include at least about 0.1 wt. % and not greater than about 5.5 wt. % of an Al2O3 containing component for a total weight of the zircon body. The zircon body may further include at least about 25 wt. % and not greater than about 35 wt. % of a SiO2 component for a total weight of the zircon body.Type: GrantFiled: October 6, 2017Date of Patent: June 4, 2019Assignee: SAINT-GOBAIN CERAMICS & PLASTICS, INC.Inventors: Julien P. Fourcade, David J. Lechevalier, Olivier Citti
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Publication number: 20180134623Abstract: A refractory object can include at least approximately 10 wt % Al2O3 and at least approximately 1 wt % SiO2. In an embodiment, the refractory object can include an additive. In a particular embodiment, the additive can include TiO2, Y2O3, SrO, BaO, CaO, Ta2O5, Fe2O3, ZnO, or MgO. The refractory object can include at least approximately 3 wt % of the additive. In an additional embodiment, the refractory object can include no greater than approximately 8 wt % of the additive. In a further embodiment, the creep rate of the refractory object can be at least approximately 1×10?6 h?1. In another embodiment, the creep rate of the refractory object can be no greater than approximately 5×10?5 h?1. In an illustrative embodiment, the refractory object can include a glass overflow trough or a forming block.Type: ApplicationFiled: January 12, 2018Publication date: May 17, 2018Inventors: Olivier CITTI, Julien P. FOURCADE, Andrea L. KAZMIERCZAK
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Publication number: 20180093924Abstract: A refractory object may include a zircon body that may include at least about 0.1 wt. % and not greater than about 5.5 wt. % of an Al2O3 containing component for a total weight of the zircon body. The zircon body may further include at least about 25 wt. % and not greater than about 35 wt. % of a SiO2 component for a total weight of the zircon body.Type: ApplicationFiled: October 6, 2017Publication date: April 5, 2018Inventors: Julien P. FOURCADE, David J. LECHEVALIER, Olivier CITTI
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Patent number: 9902653Abstract: A refractory object can include at least approximately 10 wt % Al2O3 and at least approximately 1 wt % SiO2. In an embodiment, the refractory object can include an additive. In a particular embodiment, the additive can include TiO2, Y2O3, SrO, BaO, CaO, Ta2O5, Fe2O3, ZnO, or MgO. The refractory object can include at least approximately 3 wt % of the additive. In an additional embodiment, the refractory object can include no greater than approximately 8 wt % of the additive. In a further embodiment, the creep rate of the refractory object can be at least approximately 1×10?6 h?1. In another embodiment, the creep rate of the refractory object can be no greater than approximately 5×10?5 h?1. In an illustrative embodiment, the refractory object can include a glass overflow trough or a forming block.Type: GrantFiled: December 30, 2015Date of Patent: February 27, 2018Assignee: SAINT-GOBAIN CERAMICS & PLASTICS, INC.Inventors: Olivier Citti, Julien P. Fourcade, Andrea L. Kazmierczak
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Patent number: 9809500Abstract: A refractory object may include a zircon body that may include at least about 0.1 wt. % and not greater than about 5.5 wt. % of an Al2O3 containing component for a total weight of the zircon body. The zircon body may further include at least about 25 wt. % and not greater than about 35 wt. % of a SiO2 component for a total weight of the zircon body.Type: GrantFiled: March 31, 2015Date of Patent: November 7, 2017Assignee: SAINT-GOBAIN CERAMICS & PLASTICS, INC.Inventors: Julien P. Fourcade, David J. Lechevalier, Olivier Citti
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Publication number: 20170226017Abstract: A refractory object may include a Cr2O3 content of at least about 80 wt. % of a total weight of the refractory object, an Al2O3 content of at least about 0.7 wt. % and not greater than about 10.0 wt. % of the total weight of the refractory object, a SiO2 content of at least about 0.3 wt. % and not greater than about 5.0 wt. % of the total weight of the refractory object and a TiO2 content of at least about 1.0 wt. % and not greater than about 5.6 wt. % TiO2 of the total weight of the refractory object. The refractory object may further include an MOR of at least about 37 MPa as measured at 1200° C.Type: ApplicationFiled: February 2, 2017Publication date: August 10, 2017Inventors: Kristen E. PAPPACENA, Julien P. FOURCADE
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Patent number: 9624132Abstract: A component includes a body including zircon (ZrSiO4) grains, the body having a free silica intergranular phase present between the zircon grains and distributed substantially uniformly through the body. The body comprises a content of free silica not greater than about 2 wt. % for the total weight of the body.Type: GrantFiled: February 8, 2016Date of Patent: April 18, 2017Assignee: SAINT-GOBAIN CERAMICS & PLASTICS, INC.Inventors: Olivier Citti, Julien P. Fourcade, Andrea L. Kazmierczak, David J. Lechevalier
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Publication number: 20160221879Abstract: A component includes a body including zircon (ZrSiO4) grains, the body having a free silica intergranular phase present between the zircon grains and distributed substantially uniformly through the body. The body comprises a content of free silica not greater than about 2 wt. % for the total weight of the body.Type: ApplicationFiled: February 8, 2016Publication date: August 4, 2016Inventors: OLIVIER CITTI, JULIEN P. FOURCADE, Andrea L. Kazmierczak, David J. Lechevalier
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Patent number: 9403689Abstract: A zircon body for use in glass manufacturing is provided containing zircon grains and an intergranular phase present between the zircon grains. The intergranular phase may contain silicon oxide. The body may be exposed to a halide to at least partially remove at least a majority of the silicon oxide contained in the intergranular phase from the outer portion or to at least partially remove the intergranular phase along an outer portion of the component.Type: GrantFiled: December 2, 2011Date of Patent: August 2, 2016Assignee: SAINT-GOBAIN CERAMICS & PLASTICS, INC.Inventors: Julien P. Fourcade, Olivier Citti
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Patent number: 9399585Abstract: A zircon body for use in glass manufacturing is provided containing zircon grains and an intergranular phase present between the zircon grains. The intergranular phase may contain silicon oxide. The body may be exposed to a halide to at least partially remove at least a majority of the silicon oxide contained in the intergranular phase from the outer portion or to at least partially remove the intergranular phase along an outer portion of the component.Type: GrantFiled: July 22, 2014Date of Patent: July 26, 2016Assignee: SAINT-GOBAIN CERAMICS & PLASTICS, INC.Inventors: Julien P. Fourcade, Olivier Citti
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Publication number: 20160107936Abstract: A refractory object can include at least approximately 10 wt % Al2O3 and at least approximately 1 wt % SiO2. In an embodiment, the refractory object can include an additive. In a particular embodiment, the additive can include TiO2, Y2O3, SrO, BaO, CaO, Ta2O5, Fe2O3, ZnO, or MgO. The refractory object can include at least approximately 3 wt % of the additive. In an additional embodiment, the refractory object can include no greater than approximately 8 wt % of the additive. In a further embodiment, the creep rate of the refractory object can be at least approximately 1×10?6 h?1. In another embodiment, the creep rate of the refractory object can be no greater than approximately 5×10?5 h?1. In an illustrative embodiment, the refractory object can include a glass overflow trough or a forming block.Type: ApplicationFiled: December 30, 2015Publication date: April 21, 2016Inventors: Olivier CITTI, JULIEN P. FOURCADE, Andrea L. KAZMIERCZAK
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Patent number: 9272958Abstract: A component includes a body including zircon (ZrSiO4) grains, the body having a free silica intergranular phase present between the zircon grains and distributed substantially uniformly through the body. The body comprises a content of free silica not greater than about 2 wt. % for the total weight of the body.Type: GrantFiled: February 18, 2014Date of Patent: March 1, 2016Assignee: SAINT-GOBAIN CERAMICS & PLASTICS, INC.Inventors: Olivier Citti, Julien P. Fourcade, Andrea L. Kazmierczak, David J. Lechevalier
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Patent number: 9249043Abstract: A refractory object can include at least approximately 10 wt % Al2O3 and at least approximately 1 wt % SiO2. In an embodiment, the refractory object can include an additive. In a particular embodiment, the additive can include TiO2, Y2O3, SrO, BaO, CaO, Ta2O5, Fe2O3, ZnO, or MgO. The refractory object can include at least approximately 3 wt % of the additive. In an additional embodiment, the refractory object can include no greater than approximately 8 wt % of the additive. In a further embodiment, the creep rate of the refractory object can be at least approximately 1×10?6 h?1. In another embodiment, the creep rate of the refractory object can be no greater than approximately 5×10?5 h?1. In an illustrative embodiment, the refractory object can include a glass overflow trough or a forming block.Type: GrantFiled: January 10, 2013Date of Patent: February 2, 2016Assignee: SAINT-GOBAIN CERAMICS & PLASTICS, INC.Inventors: Olivier Citti, Julien P. Fourcade, Andrea L. Kazmierczak