Patents by Inventor Julio C. Costa

Julio C. Costa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11978659
    Abstract: The present disclosure relates to a radio frequency (RF) device including a device substrate, a thinned device die with a device region over the device substrate, a first mold compound, and a second mold compound. The device region includes an isolation portion, a back-end-of-line (BEOL) portion, and a front-end-of-line (FEOL) portion with a contact layer and an active section. The contact layer resides over the BEOL portion, the active section resides over the contact layer, and the isolation portion resides over the contact layer to encapsulate the active section. The first mold compound resides over the device substrate, surrounds the thinned device die, and extends vertically beyond the thinned device die to define an opening over the thinned device die and within the first mold compound. The second mold compound fills the opening and directly connects the isolation portion of the thinned device die.
    Type: Grant
    Filed: April 22, 2019
    Date of Patent: May 7, 2024
    Assignee: Qorvo US, Inc.
    Inventors: Julio C. Costa, Michael Carroll
  • Publication number: 20240129787
    Abstract: A wireless communications system comprises wireless local area network (WLAN), WLAN controller coupled to the WLAN, a core network, a RADIUS based interface, and an interface between the WLAN controller and the PCRF. The WLAN controller is configured to transmit, via the RADIUS based interface, to the AAA, a request to authenticate a user equipment (UE) currently accessing the core network, wherein the first message comprises an identifier identifying the UE. The PCRF is configured to transmit, via the interface between the WLAN controller and the PCRF, a policy associated with the UE, wherein the policy indicates a quality of service (QoS) subscribed for by a user of the UE in the core network. The WLAN controller is further configured to manage resources within the WLAN, based on the policy, to establish a session between the UE and the WLAN.
    Type: Application
    Filed: December 22, 2023
    Publication date: April 18, 2024
    Inventors: Julio C. COSTA, Sameer Akbar KHAN, Muralidhar MALREDDY, Bhanu Prakash VORUGANTI
  • Patent number: 11961813
    Abstract: The present disclosure relates to a radio frequency (RF) device that includes a mold device die and a multilayer redistribution structure underneath the mold device die. The mold device die includes a device region with a back-end-of-line (BEOL) portion and a front-end-of-line (FEOL) portion over the BEOL portion, and a first mold compound. The FEOL portion includes an active layer formed from a strained silicon epitaxial layer, in which a lattice constant is greater than 5.461 at a temperature of 300K. The first mold compound resides over the active layer. Herein, silicon crystal does not exist between the first mold compound and the active layer. The multilayer redistribution structure includes a number of bump structures, which are at a bottom of the multilayer redistribution structure and electrically coupled to the FEOL portion of the mold device die.
    Type: Grant
    Filed: January 11, 2022
    Date of Patent: April 16, 2024
    Assignee: Qorvo US, Inc.
    Inventors: Julio C. Costa, Michael Carroll
  • Patent number: 11961781
    Abstract: The present disclosure relates to a radio frequency device that includes a mold device die and a multilayer redistribution structure underneath the mold device die. The mold device die includes a device region with a back-end-of-line (BEOL) portion and a front-end-of-line (FEOL) portion over the BEOL portion, and a first mold compound with nanotube particles. The FEOL portion includes isolation sections and an active layer surrounded by the isolation sections. The nanotube particles are dispersed throughout a bottom portion of the first mold compound, and have a higher thermal conductivity than the first mold compound alone. The bottom portion of the first mold compound resides over the active layer and top surfaces of the isolation sections. The multilayer redistribution structure includes a number of bump structures, which are at a bottom of the multilayer redistribution structure and electrically coupled to the FEOL portion of the mold device die.
    Type: Grant
    Filed: April 9, 2020
    Date of Patent: April 16, 2024
    Assignee: Qorvo US, Inc.
    Inventors: Julio C. Costa, Todd Gillenwater
  • Patent number: 11955348
    Abstract: The present disclosure relates to a radio frequency (RF) device that includes a mold device die and a multilayer redistribution structure underneath the mold device die. The mold device die includes a device region with a back-end-of-line (BEOL) portion and a front-end-of-line (FEOL) portion over the BEOL portion, a thermally conductive film, and a first mold compound. The FEOL portion includes isolation sections and an active layer surrounded by the isolation sections. The thermally conductive film, which has a thermal conductivity greater than 10 W/m·K and an electrical resistivity greater than 1E5 Ohm-cm, resides between the active layer and the first mold compound. Herein, silicon crystal does not exist between the first mold compound and the active layer. The multilayer redistribution structure includes a number of bump structures, which are at a bottom of the multilayer redistribution structure and electrically coupled to the FEOL portion of the mold device die.
    Type: Grant
    Filed: November 8, 2019
    Date of Patent: April 9, 2024
    Assignee: Qorvo US, Inc.
    Inventors: Julio C. Costa, Michael Carroll, Philip W. Mason, Merrill Albert Hatcher, Jr.
  • Patent number: 11948830
    Abstract: The present disclosure relates to a radio frequency (RF) device including a device substrate, a thinned device die with a device region over the device substrate, a first mold compound, and a second mold compound. The device region includes an isolation portion, a back-end-of-line (BEOL) portion, and a front-end-of-line (FEOL) portion with a contact layer and an active section. The contact layer resides over the BEOL portion, the active section resides over the contact layer, and the isolation portion resides over the contact layer to encapsulate the active section. The first mold compound resides over the device substrate, surrounds the thinned device die, and extends vertically beyond the thinned device die to define an opening over the thinned device die and within the first mold compound. The second mold compound fills the opening and directly connects the isolation portion of the thinned device die.
    Type: Grant
    Filed: April 22, 2019
    Date of Patent: April 2, 2024
    Assignee: Qorvo US, Inc.
    Inventors: Julio C. Costa, Michael Carroll
  • Patent number: 11942389
    Abstract: The present disclosure relates to a thermally enhanced package, which includes a carrier, a thinned die over the carrier, a mold compound, and a heat extractor. The thinned die includes a device layer over the carrier and a dielectric layer over the device layer. The mold compound resides over the carrier, surrounds the thinned die, and extends beyond a top surface of the thinned die to define an opening within the mold compound and over the thinned die. The top surface of the thinned die is at a bottom of the opening. At least a portion of the heat extractor is inserted into the opening and in thermal contact with the thinned die. Herein the heat extractor is formed of a metal or an alloy.
    Type: Grant
    Filed: May 26, 2021
    Date of Patent: March 26, 2024
    Assignee: Qorvo US, Inc.
    Inventors: Julio C. Costa, George Maxim
  • Patent number: 11923313
    Abstract: The present disclosure relates to a radio frequency (RF) device that includes a mold device die and a multilayer redistribution structure underneath the mold device die. The mold device die includes a device region with a back-end-of-line (BEOL) portion and a front-end-of-line (FEOL) portion over the BEOL portion, and a first mold compound. The FEOL portion includes an active layer, a contact layer, and isolation sections. Herein, the active layer and the isolation sections reside over the contact layer, and the active layer is surrounded by the isolation sections. The first mold compound resides over the active layer without silicon crystal, which has no germanium content, in between. The multilayer redistribution structure includes redistribution interconnections and a number of bump structures that are at bottom of the multilayer redistribution structure and electrically coupled to the mold device die via the redistribution interconnections.
    Type: Grant
    Filed: May 30, 2019
    Date of Patent: March 5, 2024
    Assignee: Qorvo US, Inc.
    Inventors: Julio C. Costa, Michael Carroll
  • Patent number: 11923238
    Abstract: The present disclosure relates to a radio frequency device and a process for making the same. According to the process, a precursor wafer, which includes device regions, individual interfacial layers formed of SiGe, and a silicon handle substrate, is first provided. Each individual interfacial layer is over an active layer of a corresponding device region, and the silicon handle substrate is over each individual interfacial layer. A first bonding layer is formed underneath the precursor wafer. The precursor wafer is then attached to a support carrier with a second bonding layer. The first bonding layer and the second bonding layer merge to form a bonding structure between the precursor wafer and the support carrier. Next, the silicon handle substrate is removed from the precursor wafer to provide an etched wafer, and a first mold compound is applied to the etched wafer to provide a mold device wafer.
    Type: Grant
    Filed: December 14, 2020
    Date of Patent: March 5, 2024
    Assignee: Qorvo US, Inc.
    Inventors: Julio C. Costa, Robert Aigner
  • Patent number: 11902823
    Abstract: A wireless communications system comprises wireless local area network (WLAN), WLAN controller coupled to the WLAN, a core network, a RADIUS based interface, and an interface between the WLAN controller and the PCRF. The WLAN controller is configured to transmit, via the RADIUS based interface, to the AAA, a request to authenticate a user equipment (UE) currently accessing the core network, wherein the first message comprises an identifier identifying the UE. The PCRF is configured to transmit, via the interface between the WLAN controller and the PCRF, a policy associated with the UE, wherein the policy indicates a quality of service (QoS) subscribed for by a user of the UE in the core network. The WLAN controller is further configured to manage resources within the WLAN, based on the policy, to establish a session between the UE and the WLAN.
    Type: Grant
    Filed: September 14, 2021
    Date of Patent: February 13, 2024
    Assignee: T-Mobile Innovations LLC
    Inventors: Julio C. Costa, Sameer Akbar Khan, Muralidhar Malreddy, Bhanu Prakash Voruganti
  • Publication number: 20240047295
    Abstract: The present disclosure relates to a three-dimensional (3D) package that has a die-on-die configuration, and includes a first die and at least one second die deposed underneath the first die. The first die includes a back-end-of-line (BEOL) portion, a device region over the BEOL portion, a substrate over the device region, and a substrate tie structure that extends through the device region and at least extends into the substrate. The substrate and the substrate tie structure each has a high thermal conductivity higher than 50 W/mK. The at least one second die is configured to be coupled to the BEOL portion of the first die, such that heat generated by the second die can propagate through the BEOL portion and the substrate tie structure, and radiate out of the first substrate.
    Type: Application
    Filed: December 13, 2021
    Publication date: February 8, 2024
    Inventors: George Maxim, Julio C. Costa, Dirk Robert Walter Leipold, Baker Scott
  • Publication number: 20240030117
    Abstract: The present disclosure relates to a multi-level three-dimensional (3D) package with multiple package levels vertically stacked. Each package level includes a redistribution structure and a die section over the redistribution structure. Each die section includes a thinned die that includes substantially no silicon substrate and has a thickness between several micrometers and several tens of micrometers, a mold compound, and an intermediary mold compound. Herein, the thinned die and the mold compound are deposed over the redistribution structure, the mold compound surrounds the thinned die and extends vertically beyond a top surface of the thinned die to define an opening over the thinned die and within the mold compound, the intermediary mold compound resides over the thinned die and fills the opening within the inner mold compound, such that a top surface of the intermediary mold compound and a top surface of the mold compound are coplanar.
    Type: Application
    Filed: December 13, 2021
    Publication date: January 25, 2024
    Inventors: Julio C. Costa, George Maxim, Baker Scott
  • Publication number: 20240030126
    Abstract: The present disclosure relates to a microelectronics package with a vertically stacked structure of two or more wafer slices. A first wafer slice includes a first device region and a through-via connected to the first device region through a first connecting layer. A second wafer slice, which is vertically stacked underneath the first wafer slice, includes a second device region and a top via connected to the second device region through a second connecting layer. The top via in the second wafer slice is in contact with the through-via in the first wafer slice, such that the first device region is electrically connected to the second first device region. Herein, silicon crystal, which has no germanium, nitrogen, or oxygen content, does not exist between the first device region and the second device region.
    Type: Application
    Filed: December 9, 2021
    Publication date: January 25, 2024
    Inventor: Julio C. Costa
  • Patent number: 11869776
    Abstract: The present disclosure relates to a radio frequency (RF) device that includes a mold device die and a multilayer redistribution structure underneath the mold device die. The mold device die includes a device region with a back-end-of-line (BEOL) portion and a front-end-of-line (FEOL) portion over the BEOL portion, a thermally conductive film, and a first mold compound. The FEOL portion includes isolation sections and an active layer surrounded by the isolation sections. The thermally conductive film, which has a thermal conductivity greater than 10 W/m·K and an electrical resistivity greater than 1E5 Ohm-cm, resides between the active layer and the first mold compound. Herein, silicon crystal does not exist between the first mold compound and the active layer. The multilayer redistribution structure includes a number of bump structures, which are at a bottom of the multilayer redistribution structure and electrically coupled to the FEOL portion of the mold device die.
    Type: Grant
    Filed: November 8, 2019
    Date of Patent: January 9, 2024
    Assignee: Qorvo US, Inc.
    Inventors: Julio C. Costa, Michael Carroll, Philip W. Mason, Merrill Albert Hatcher, Jr.
  • Patent number: 11869825
    Abstract: The present disclosure relates to a radio frequency device that includes a device region with a back-end-of-line (BEOL) portion and a front-end-of-line (FEOL) portion, first bump structures, a first mold compound, and a second mold compound. The FEOL portion includes an active layer, a contact layer, and isolation sections. Herein, the active layer and the isolation sections reside over the contact layer, and the active layer is surrounded by the isolation sections. The BEOL portion is formed underneath the FEOL portion, and the first bump structures and the first mold compound are formed underneath the BEOL portion. Each first bump structure is partially encapsulated by the first mold compound, and electrically coupled to the FEOL portion via connecting layers within the BEOL portion. The second mold compound resides over the active layer without a silicon material, which has a resistivity between 5 Ohm-cm and 30000 Ohm-cm, in between.
    Type: Grant
    Filed: October 20, 2022
    Date of Patent: January 9, 2024
    Assignee: Qorvo US, Inc.
    Inventors: Julio C. Costa, Michael Carroll
  • Patent number: 11869947
    Abstract: The present disclosure relates to a Gallium-Nitride (GaN) based module, which includes a module substrate, a thinned switch die residing over the module substrate, a first mold compound, and a second mold compound. The thinned switch die includes an electrode region, a number of switch interconnects extending from a bottom surface of the electrode region to the module substrate, an aluminium gallium nitride (AlGaN) barrier layer over a top surface of the electrode region, a GaN buffer layer over the AlGaN barrier layer, and a lateral two-dimensional electron gas (2DEG) layer realized at a heterojunction of the AlGaN barrier layer and the GaN buffer layer. The first mold compound resides over the module substrate, surrounds the thinned switch die, and extends above a top surface of the thinned switch die to form an opening over the top surface of the thinned switch die. The second mold compound fills the opening.
    Type: Grant
    Filed: May 3, 2021
    Date of Patent: January 9, 2024
    Assignee: Qorvo US, Inc.
    Inventors: Julio C. Costa, Michael Carroll
  • Patent number: 11862532
    Abstract: The present disclosure relates to a radio frequency device that includes a device region with a back-end-of-line (BEOL) portion and a front-end-of-line (FEOL) portion, first bump structures, a first mold compound, and a second mold compound. The FEOL portion includes an active layer, a contact layer, and isolation sections. Herein, the active layer and the isolation sections reside over the contact layer, and the active layer is surrounded by the isolation sections. The BEOL portion is formed underneath the FEOL portion, and the first bump structures and the first mold compound are formed underneath the BEOL portion. Each first bump structure is partially encapsulated by the first mold compound, and electrically coupled to the FEOL portion via connecting layers within the BEOL portion. The second mold compound resides over the active layer without a silicon material, which has a resistivity between 5 Ohm-cm and 30000 Ohm-cm, in between.
    Type: Grant
    Filed: May 30, 2019
    Date of Patent: January 2, 2024
    Assignee: Qorvo US, Inc.
    Inventors: Julio C. Costa, Michael Carroll
  • Patent number: 11842939
    Abstract: The present disclosure relates to a thermally enhanced package, which includes a carrier, a thinned die over the carrier, a mold compound, and a heat extractor. The thinned die includes a device layer over the carrier and a dielectric layer over the device layer. The mold compound resides over the carrier, surrounds the thinned die, and extends beyond a top surface of the thinned die to define an opening within the mold compound and over the thinned die. The top surface of the thinned die is at a bottom of the opening. At least a portion of the heat extractor is inserted into the opening and in thermal contact with the thinned die. Herein the heat extractor is formed of a metal or an alloy.
    Type: Grant
    Filed: May 26, 2021
    Date of Patent: December 12, 2023
    Assignee: Qorvo US, Inc.
    Inventors: Julio C. Costa, George Maxim
  • Publication number: 20230387042
    Abstract: The present disclosure describes a front-end module (FEM) and a process for making the same. In the disclosed FEM, a thinned flip-chip die, which includes a device region with a metal layer, resides over a module carrier. A mold compound resides over the module carrier, surrounds the thinned flip-chip die, and extends beyond a top surface of the thinned flip-chip die to define an opening over the top surface of the thinned flip-chip die and within the mold compound. A ferrimagnetic portion resides over the top surface of the thinned flip-chip die and within the opening, and a permanent magnetic portion resides over the ferrimagnetic portion and within the opening. Herein, the permanent magnetic portion, the ferrimagnetic portion, and the metal layer of the device region are vertically aligned, and form a circulator vertically stacked with the thinned flip-chip die.
    Type: Application
    Filed: December 13, 2021
    Publication date: November 30, 2023
    Inventors: Julio C. Costa, George Maxim, Dirk Robert Walter Leipold, Baker Scott
  • Patent number: 11785631
    Abstract: A method for a base station in communication with a user device through a wireless communications network is described. The method includes communicating with a user device on a current frequency through a wireless communications network. The method may also include determining, based at least in part on a model, a probability that a higher capacity may be acquired by the user device on a frequency other than the current frequency; predicting a first recommended frequency for the user device that is likely to have a higher capacity than the current frequency; instructing the user device to scan the first recommended frequency; receiving an indication from the user device that the first recommended frequency has a higher capacity than the current frequency; and communicating with the user device on the first recommended frequency.
    Type: Grant
    Filed: August 13, 2021
    Date of Patent: October 10, 2023
    Assignee: T-Mobile Innovations LLC
    Inventors: Julio C. Costa, Emile Minh Tran, Vikas Ranjan, Syed Umair Ahmed, Antoine Tran