Abstract: Method and apparatus for industrial microwave (MW)-assisted thermal sterilization and pasteurization using solid-state MW generators. One or more phased array generators heat packaged foods or liquids conveyed in transport carriers through a processing liquid providing supplemental temperature control and hydrostatic pressure. Generator output signals are computer controlled, allowing phase and power-ratio modulation to both adjust interference patterns within heating cavities and shift focus of heating energy.

Abstract: Various embodiments of processing systems and components for sterilization or pasteurization and associated methods of operation are described herein. For example, a method of sterilization or pasteurization includes immersing an item in an immersion fluid, and the immersed item is subject to a hydrostatic pressure of the immersion fluid. The method also includes applying microwave energy to the item while the item is immersed in the immersion fluid and subject to the hydrostatic pressure of the immersion fluid. The hydrostatic pressure of the immersion fluid prevents the water content of the item from causing steam explosion in the item while the microwave energy is applied. The method further includes heating the item immersed in the immersion fluid to a target temperature with the applied microwave energy, the target temperature being sufficient to achieve sterilization or pasteurization of the item.

Abstract: An improved transport carrier for use in a fluid filled microwave sterilization or pasteurization system includes patterned electrically conductive layers or carriers which extend over or under items to be sterilized or pasteurized and occlude 1 to 30% of the area in the direct path of microwave emissions to the items. When the patterned electrically conductive layers or cages are present, heating of the items to be sterilized or pasteurized is substantially more uniform compared to when there is nothing occluding or otherwise interrupting the direct pathway from the microwave emitters to the items. Enhanced automation is achieved for sterilization or pasteurization systems by configuring the preheating and cooling sections as loading and unloading sections. Furthermore, superior fluid temperature control between the loading, heating, and unloading sections is achieved using double gates or dividers between sections.

Abstract: The present embodiments are directed to a processing system and transport carrier components for sterilization or pasteurization. In particular, an example embodiment includes a transport carrier for carrying one or more items to be sterilized or pasteurized, wherein the transport carrier includes a carrier base and one or more cross members coupled to and extending between sides of the carrier base. In addition, the transport carrier includes a tray member configured from at least one material of construction selected from a metal, a metal alloy, and a plastic, wherein the tray member extends between ends along the sides of the carrier base, and wherein the tray member further comprises one or more apertures configured to receive the one or more items to be sterilized or pasteurized.

Abstract: An improved transport carrier for use in a fluid filled microwave sterilization or pasteurization system includes patterned electrically conductive layers or carriers which extend over or under items to be sterilized or pasteurized and occlude 1 to 30% of the area in the direct path of microwave emissions to the items. When the patterned electrically conductive layers or cages are present, heating of the items to be sterilized or pasteurized is substantially more uniform compared to when there is nothing occluding or otherwise interrupting the direct pathway from the microwave emitters to the items. Enhanced automation is achieved for sterilization or pasteurization systems by configuring the preheating and cooling sections as loading and unloading sections. Furthermore, superior fluid temperature control between the loading, heating, and unloading sections is achieved using double gates or dividers between sections.

Abstract: Various embodiments of processing systems and components for sterilization or pasteurization and associated methods of operation are described herein. For example, a method of sterilization or pasteurization includes immersing an item in an immersion fluid, and the immersed item is subject to a hydrostatic pressure of the immersion fluid. The method also includes applying microwave energy to the item while the item is immersed in the immersion fluid and subject to the hydrostatic pressure of the immersion fluid. The hydrostatic pressure of the immersion fluid prevents the water content of the item from causing steam explosion in the item while the microwave energy is applied. The method further includes heating the item immersed in the immersion fluid to a target temperature with the applied microwave energy, the target temperature being sufficient to achieve sterilization or pasteurization of the item.

Abstract: Various embodiments of processing systems and components for sterilization or pasteurization and associated methods of operation are described herein. For example, a method of sterilization or pasteurization includes immersing an item in an immersion fluid, and the immersed item is subject to a hydrostatic pressure of the immersion fluid. The method also includes applying microwave energy to the item while the item is immersed in the immersion fluid and subject to the hydrostatic pressure of the immersion fluid. The hydrostatic pressure of the immersion fluid prevents the water content of the item from causing steam explosion in the item while the microwave energy is applied. The method further includes heating the item immersed in the immersion fluid to a target temperature with the applied microwave energy, the target temperature being sufficient to achieve sterilization or pasteurization of the item.

Abstract: The present embodiments are directed to a processing system and transport carrier components for sterilization or pasteurization. In particular, an example embodiment includes a transport carrier for carrying one or more items to be sterilized or pasteurized, wherein the transport carrier includes a carrier base and one or more cross members coupled to and extending between sides of the carrier base. In addition, the transport carrier includes a tray member configured from at least one material of construction selected from a metal, a metal alloy, and a plastic, wherein the tray member extends between ends along the sides of the carrier base, and wherein the tray member further comprises one or more apertures configured to receive the one or more items to be sterilized or pasteurized.

Abstract: Various embodiments of processing systems and components for sterilization or pasteurization and associated methods of operation are described herein. For example, a method of sterilization or pasteurization includes immersing an item in an immersion fluid, and the immersed item is subject to a hydrostatic pressure of the immersion fluid. The method also includes applying microwave energy to the item while the item is immersed in the immersion fluid and subject to the hydrostatic pressure of the immersion fluid. The hydrostatic pressure of the immersion fluid prevents the water content of the item from causing steam explosion in the item while the microwave energy is applied. The method further includes heating the item immersed in the immersion fluid to a target temperature with the applied microwave energy, the target temperature being sufficient to achieve sterilization or pasteurization of the item.

Abstract: Various embodiments of processing systems and components for sterilization or pasteurization and associated methods of operation are described herein. For example, a method of sterilization or pasteurization includes immersing an item in an immersion fluid, and the immersed item is subject to a hydrostatic pressure of the immersion fluid. The method also includes applying microwave energy to the item while the item is immersed in the immersion fluid and subject to the hydrostatic pressure of the immersion fluid. The hydrostatic pressure of the immersion fluid prevents the water content of the item from causing steam explosion in the item while the microwave energy is applied. The method further includes heating the item immersed in the immersion fluid to a target temperature with the applied microwave energy, the target temperature being sufficient to achieve sterilization or pasteurization of the item.

Abstract: Various embodiments of processing systems and components for sterilization or pasteurization and associated methods of operation are described herein. For example, a method of sterilization or pasteurization includes immersing an item in an immersion fluid, and the immersed item is subject to a hydrostatic pressure of the immersion fluid. The method also includes applying microwave energy to the item while the item is immersed in the immersion fluid and subject to the hydrostatic pressure of the immersion fluid. The hydrostatic pressure of the immersion fluid prevents the water content of the item from causing steam explosion in the item while the microwave energy is applied. The method further includes heating the item immersed in the immersion fluid to a target temperature with the applied microwave energy, the target temperature being sufficient to achieve sterilization or pasteurization of the item.

Abstract: The time/temperature history of a food tray or pouch heated by microwave energy applied through a waveguide can be accurately assessed on positioning and stabilizing a shielded data logger in an orientation where the base of the data logger is located generally close to zero depth (near the side wall) and the tip projects to the cold spot in the tray or pouch. A frame can be used to assure stability of orientation in a pouch while bracing can be used to assure stability in a tray. The properly configured food tray or pouch can serve as an accurate witness device for food items being processed in a similar manner under microwave heating for, e.g., sterilization or pasteurization.

Abstract: The time/temperature history of a food tray or pouch heated by microwave energy applied through a waveguide can be accurately assessed on positioning and stabilizing a shielded data logger in an orientation where the base of the data logger is located generally close to zero depth (near the side wall) and the tip projects to the cold spot in the tray or pouch. A frame can be used to assure stability of orientation in a pouch while bracing can be used to assure stability in a tray. The properly configured food tray or pouch can serve as an accurate witness device for food items being processed in a similar manner under microwave heating for, e.g., sterilization or pasteurization.

Abstract: An extrusion process for producing a uniform and highly expanded food product is disclosed. The uniform expansion ratio possessed by the extruded product provides a consistent texture and has application in a wide variety of food consumables, ranging from snacks to breakfast cereals.

Abstract: Apparatus for pasteurizing and/or sterilizing foodstuffs. In one representative embodiment, an apparatus for pasteurizing or sterilizing a packaged foodstuff includes at least one cavity in which the foodstuff to be pasteurized or sterilized is positioned. The cavity is configured such that, as microwave energy radiates into the cavity, the cavity operates as a single-mode cavity for sterilizing or pasteurizing the foodstuff. In another embodiment, methods are provided for optimizing a microwave system for sterilizing or pasteurizing a foodstuff.

Abstract: The present disclosure concerns apparatus for pasteurizing and/or sterilizing foodstuffs. In one representative embodiment, an apparatus for pasteurizing or sterilizing a packaged foodstuff includes at least one cavity in which the foodstuff to be pasteurized or sterilized is positioned. The cavity is configured such that, as microwave energy radiates into the cavity, the cavity operates as a single-mode cavity for sterilizing or pasteurizing the foodstuff. The present disclosure also concerns methods for optimizing a microwave system for sterilizing or pasteurizing a foodstuff.