Patents by Inventor Jun Maki

Jun Maki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9902134
    Abstract: A metal foil including: a steel layer whose thickness is 10 to 200 ?m; an Al-containing metal layer arranged on the steel layer; and plural granular alloys which exist in an interface between the steel layer and the Al-containing metal layer, wherein, when a cutting-plane line of a surface of the Al-containing metal layer is defined as a contour curve and an approximation straight line of the contour curve is defined as a contour average straight line, a maximum point, whose distance from the contour average straight line is more than 10 ?m, is absent on the contour curve, and wherein, when an equivalent sphere diameter of the granular alloys is x in units of ?m and a thickness of the Al-containing metal layer is T in units of ?m, the granular alloys satisfy x?0.5T.
    Type: Grant
    Filed: November 16, 2011
    Date of Patent: February 27, 2018
    Assignees: NIPPON STEEL & SUMIKIN MATERIALS CO., LTD., NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Takayuki Kobayashi, Shinichi Terashima, Masamoto Tanaka, Masami Fujishima, Masao Kurosaki, Jun Maki, Hideaki Suda, Shuji Nagasaki
  • Publication number: 20180047997
    Abstract: A titanium product for a separator of a proton exchange membrane fuel cell according to the present invention includes: a base material that consists of commercially pure titanium; a first oxide layer that is formed in a surface layer of the titanium product, consists of TiO2 of a rutile crystallinity, and has a thickness of 0.1 to 1.5 nm; and a second oxide layer that is formed between the base material and the first oxide layer, consists of TiOx (1<x<2), and has a thickness of 3 to 20 nm. This titanium product is suitable to be used as a separator of a proton exchange membrane fuel cell that has a high corrosion resistance in an environment in a fuel cell, is capable of keeping a low contact resistance with an electrode consisting of carbon fiber and the like, and is inexpensive.
    Type: Application
    Filed: March 3, 2016
    Publication date: February 15, 2018
    Inventors: Junko IMAMURA, Yoshitaka NISHIYAMA, Yasuhiro MASAKI, Jun MAKI, Shunsuke TANIGUCHI, Hideya KAMINAKA
  • Patent number: 9850565
    Abstract: A galvannealed steel sheet includes: a scale-removed rolled steel sheet; and a galvannealed layer arranged on the scale-removed rolled steel sheet. When ten measurement points of the galvannealed steel sheet are set in a transverse direction by equally dividing a line-segment having a reference length of 50 mm by 10, a minimum P content of the galvannealed layer in the ten measurement points is 50% or more as compared with a maximum P content therein.
    Type: Grant
    Filed: October 3, 2012
    Date of Patent: December 26, 2017
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Hironori Sato, Jun Maki
  • Patent number: 9821858
    Abstract: An Al-plated steel sheet includes: a steel sheet; an Al plating layer which is formed on one surface or both surfaces of the steel sheet and contains at least 85% or more of Al by mass %; and a surface coating layer which is laminated on the surface of the Al plating layer and contains ZnO and one or more lubricity improving compounds.
    Type: Grant
    Filed: April 15, 2013
    Date of Patent: November 21, 2017
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Jun Maki, Masao Kurosaki, Kazuhisa Kusumi, Shintaro Yamanaka
  • Patent number: 9771636
    Abstract: The present invention relates to aluminum plated steel sheet which does not require coating after plating and is high in production flexibility enabling application of conventional production processes as they are or exhibits excellent corrosion resistance to flex fuels and further is excellent in appearance and to fuel tanks characterized by being produced using the steel sheet. The Si, Mg, Ca, and Ti ingredients in the aluminum plating layer are defined and the cooling method after hot dip aluminum coating is controlled to make Mg2Si particles with a long axis of 10 ?m or less and an aspect ratio of 1 to 3 finely disperse in the plating layer. Due to the Mg2Si particles, it is possible to give an excellent corrosion resistance to flex fuels and suppress the deterioration in appearance due to MgO.
    Type: Grant
    Filed: July 5, 2016
    Date of Patent: September 26, 2017
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Yasuto Goto, Masao Kurosaki, Shinichi Yamaguchi, Jun Maki
  • Patent number: 9644252
    Abstract: A hot stamped high strength part in which the propagation of cracks which form at the plating layer at the time of hot stamping when hot stamping aluminum plated steel sheet is suppressed and the post painting anticorrosion property is excellent even without adding special ingredient elements which suppress formation of cracks in an aluminum plating layer is provided.
    Type: Grant
    Filed: January 29, 2015
    Date of Patent: May 9, 2017
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Jun Maki, Kazuhisa Kusumi, Masayuki Abe, Masao Kurosaki
  • Patent number: 9617624
    Abstract: A steel sheet for a hot stamping member contains, as a chemical composition, 0.10 mass % to 0.35 mass % of C; 0.01 mass % to 1.0 mass % of Si; 0.3 mass % to 2.3 mass % of Mn; 0.01 mass % to 0.5 mass % of Al; limited to 0.03 mass % or less of P; limited to 0.02 mass % or less of S; limited to 0.1 mass % or less of N; and a balance consisting of Fe and unavoidable impurities, in which a standard deviation of diameters of iron carbides which are contained in a region from a surface to a ¼ thickness position of the steel sheet is less than or equal to 0.8 ?m.
    Type: Grant
    Filed: April 26, 2012
    Date of Patent: April 11, 2017
    Assignee: NIPPON STEEL SUMITOMO METAL CORPORATION
    Inventors: Hiroyuki Tanahashi, Jun Maki
  • Publication number: 20160362794
    Abstract: [Object] To provide an Al-plated steel sheet used for hot pressing that has excellent lubricity in hot state, corrosion resistance after paint coating, and spot weldability. [Solution] An Al-plated steel sheet used for hot pressing according to the present invention includes: a steel sheet; an Al plating layer formed on one surface or both surfaces of the steel sheet; and a surface coating layer formed on the Al plating layer. The surface coating layer contains a zinc compound, and the zinc compound is deposited on the Al-plated steel sheet in an amount of equal to or greater than 0.3 g/m2 and equal to or less than 1.5 g/m2 as an amount of metallic zinc per one surface, and a zinc deposition amount in any continuous 1 mm2 region is 1.5 g/m2 or less.
    Type: Application
    Filed: December 10, 2014
    Publication date: December 15, 2016
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Soshi FUJITA, Shintaro YAMANAKA, Jun MAKI, Hiroki FUJIMOTO, Hatsuhiko OIKAWA, Hideaki IRIKAWA
  • Publication number: 20160318093
    Abstract: [Object] There are provided automobile parts and a method for manufacturing the automobile parts. The automobile parts have an excellent corrosion resistance after coated with a electrodeposition paint with smaller thickness, improve formability and productivity in hot pressing, and also improve chemical conversion treatability after hot press-forming.
    Type: Application
    Filed: December 17, 2014
    Publication date: November 3, 2016
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Jun MAKI, Shintaro YAMANAKA, Hideaki IRIKAWA
  • Publication number: 20160312342
    Abstract: The present invention relates to aluminum plated steel sheet which does not require coating after plating and is high in production flexibility enabling application of conventional production processes as they are or exhibits excellent corrosion resistance to flex fuels and further is excellent in appearance and to fuel tanks characterized by being produced using the steel sheet. The Si, Mg, Ca, and Ti ingredients in the aluminum plating layer are defined and the cooling method after hot dip aluminum coating is controlled to make Mg2Si particles with a long axis of 10 ?m or less and an aspect ratio of 1 to 3 finely disperse in the plating layer. Due to the Mg2Si particles, it is possible to give an excellent corrosion resistance to flex fuels and suppress the deterioration in appearance due to MgO.
    Type: Application
    Filed: July 5, 2016
    Publication date: October 27, 2016
    Inventors: Yasuto GOTO, Masao KUROSAKI, Shinichi YAMAGUCHI, Jun MAKI
  • Patent number: 9464345
    Abstract: In conventional Al coated steel sheet, with the Al coating as it is, black discoloration cannot be prevented at 550° C. or more. For this reason, post annealing is used to form a barrier layer and suppress the formation of Fe—Al intermetallic compounds. However, with this method, there were the problems that the steel sheet became poor in workability and, further, high temperature, long time heating was required, so there were problems from the workability, economy, and environmental aspect. The present invention provides steel sheet which has a heat black discoloration resistance even at a 550° C. or more high temperature without additional annealing after Al coating and further is excellent in workability. That is, it is hot dip Al coated steel sheet which comprises steel sheet which contains predetermined ingredients of C, Si, P, S, Al, N, and O plus one or both of furthermore Ni: 0.01 to 0.1% or Cu: 0.01 to 0.1% and satisfies 10×C+Ni+Cu>0.
    Type: Grant
    Filed: June 21, 2010
    Date of Patent: October 11, 2016
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Jun Maki, Shinichi Yamaguchi
  • Patent number: 9403343
    Abstract: The present invention relates to aluminum plated steel sheet which does not require coating after plating and is high in production flexibility enabling application of conventional production processes as they are or exhibits excellent corrosion resistance to flex fuels and further is excellent in appearance and to fuel tanks characterized by being produced using the steel sheet. The Si, Mg, Ca, and Ti ingredients in the aluminum plating layer are defined and the cooling method after hot dip aluminum coating is controlled to make Mg2Si particles with a long axis of 10 ?m or less and an aspect ratio of 1 to 3 finely disperse in the plating layer. Due to the Mg2Si particles, it is possible to give an excellent corrosion resistance to flex fuels and suppress the deterioration in appearance due to MgO.
    Type: Grant
    Filed: July 14, 2011
    Date of Patent: August 2, 2016
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Yasuto Goto, Masao Kurosaki, Shinichi Yamaguchi, Jun Maki
  • Patent number: 9296180
    Abstract: A metal foil including: a steel layer whose thickness is 10 to 200 ?m; an alloy layer which contains Fe and Al and which is formed on the steel layer; and an Al-containing metal layer arranged on the alloy layer, wherein, when a cutting-plane line of a surface of the Al-containing metal layer is defined as a contour curve and an approximation straight line of the contour curve is defined as a contour average straight line, a maximum point, whose distance from the contour average straight line is more than 10 ?m, is absent on the contour curve, and a thickness of the alloy layer is 0.1 to 8 ?m and the alloy layer contains an Al7Cu2Fe intermetallic compound or FeAl3 based intermetallic compounds.
    Type: Grant
    Filed: November 16, 2011
    Date of Patent: March 29, 2016
    Assignees: NIPPON STELL & SUMIKIN MATERIALS CO., LTD., NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Shinichi Terashima, Takayuki Kobayashi, Masamoto Tanaka, Masami Fujishima, Masao Kurosaki, Jun Maki, Hideaki Suda, Shuji Nagasaki
  • Publication number: 20160082701
    Abstract: A galvannealed steel sheet excellent in press formability including a plating layer being a plating layer containing 7.2 to 10.6 mass % of Fe, 0.2 to 0.4 mass % of Al, and 0.1 mass % of Ni and the like, and the balance being composed of Zn and impurities, in which in a vertical cross-section of the plating layer, an average thickness of a ? phase is 0.2 ?m or less and an average thickness of ? phases existing in contact with a base iron is 0.5 ?m or less, in the ? phase, Ni and the like are contained at a ratio in the ? phase of 0.5 mass % or more, a phase existing in contact with the ? phase is a mixed phase of ?1 phase and ? phase, and a ? phase percentage defined by Expression below is 10% or more.
    Type: Application
    Filed: May 20, 2014
    Publication date: March 24, 2016
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Masao KUROSAKI, Jun MAKI, Shintaro YAMANAKA, Hiroyuki TANAKA
  • Publication number: 20160068942
    Abstract: An Al-based alloy plated steel material includes: a steel material and a coating layer formed on a surface of the steel material, wherein the coating layer includes an Al-based alloy plating layer containing, in mass %, not less than 10% nor more than 50% Fe and not less than 3% nor more than 15% Si, and formed on the surface of the steel material; a layer containing ZnO and formed above a surface of the Al alloy plating layer; and a ZnAl2O4 layer with a thickness of not less than 0.05 ?m nor more than 2 ?m, formed between the Al alloy plating layer and the layer containing ZnO.
    Type: Application
    Filed: April 17, 2014
    Publication date: March 10, 2016
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Shintaro YAMANAKA, Jun MAKI, Masao KUROSAKI
  • Publication number: 20160060735
    Abstract: To provide a plated steel sheet for hot pressing, a hot pressing method for the plated steel sheet, and an automobile part made by the hot pressing method that has an excellent lubricity with less deposition amount and can improve formability and productivity in hot pressing work and also can improve chemical conversion treatability after hot press forming, there is provided an Al plating layer formed on one side or both sides of the steel sheet, the Al plating layer containing at least Al, and further containing one or more elements, at a total content of 0.02 to 2 mass %, selected from Mg, Ca, Sr, Li, Na, and K; and a surface coating layer laminated on the Al plating layer and containing at least ZnO.
    Type: Application
    Filed: April 14, 2014
    Publication date: March 3, 2016
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Jun MAKI, Shintaro YAMANAKA, Masao KUROSAKI
  • Publication number: 20150232977
    Abstract: A galvannealed steel sheet includes: a scale-removed rolled steel sheet; and a galvannealed layer arranged on the scale-removed rolled steel sheet. When ten measurement points of the galvannealed steel sheet are set in a transverse direction by equally dividing a line-segment having a reference length of 50 mm by 10, a minimum P content of the galvannealed layer in the ten measurement points is 50% or more as compared with a maximum P content therein.
    Type: Application
    Filed: October 3, 2012
    Publication date: August 20, 2015
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Hironori Sato, Jun Maki
  • Publication number: 20150191813
    Abstract: A hot stamped high strength part in which the propagation of cracks which form at the plating layer at the time of hot stamping when hot stamping aluminum plated steel sheet is suppressed and the post painting anticorrosion property is excellent even without adding special ingredient elements which suppress formation of cracks in an aluminum plating layer is provided.
    Type: Application
    Filed: January 29, 2015
    Publication date: July 9, 2015
    Inventors: Jun Maki, Kazuhisa Kusumi, Masayuki Abe, Masao Kurosaki
  • Patent number: 9074277
    Abstract: In a plated steel sheet having an aluminum-plating layer comprising at least Al formed on one side or both sides of the steel sheet, there is provided a plated steel sheet which, owing to the presence of a surface coating layer containing a compound having wurtzite crystal structure on the aluminum-plating layer, has excellent lubricity, prevents the plating thickness from becoming uneven during heating, and can improve formability and productivity in hot stamping, and a method of hot-stamping the plated steel sheet.
    Type: Grant
    Filed: December 1, 2011
    Date of Patent: July 7, 2015
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Jun Maki, Masao Kurosaki, Seiji Sugiyama
  • Patent number: 8992704
    Abstract: The present invention solves the problem of melting of Al in heating before hot-stamping, which had been a problem in the past in applying hot-stamping to Al-plated steel sheet, and provides Al-plated steel sheet for hot-stamping and a method of hot-stamping using that Al-plated steel sheet to solve the problem of delayed fracture due to residual hydrogen, and, furthermore, a method of a rapid heating hot-stamping using that Al-plated steel sheet. The Al-plated steel sheet of the present invention is produced by annealing the Al-plated steel sheet as coiled in a box-anneal furnace for the time and at the temperature indicated in FIG. 5, and alloying of a plated Al and a steel sheet. Further, a method of rapid heating hot-stamping in the present invention is characterized by cutting out a stamping blank of an Al-plated steel sheet, and heating that blank in heating before hot-stamping by an average temperature with a rising rate of 40° C./sec or more and a time of exposure to an environment of 700° C.
    Type: Grant
    Filed: July 13, 2009
    Date of Patent: March 31, 2015
    Assignee: Nippon Steel & Sumitomo Metal Corporation
    Inventors: Jun Maki, Masayuki Abe, Kazuhisa Kusumi, Yasushi Tsukano