Patents by Inventor Jun OKAWARA

Jun OKAWARA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11476355
    Abstract: A semiconductor device having IGBT, FWD and separate cell regions in a common semiconductor substrate, includes: a drift layer; a base layer; trench gate structures; an emitter region; a collector layer; a cathode layer; a first electrode; and a second electrode. The IGBT region having a first gate electrode in first and second IGBT trenches with a grid pattern is on the collector layer, and the FWD region with a second gate electrode in first and second FWD trenches with a grid pattern is on the cathode layer.
    Type: Grant
    Filed: March 10, 2021
    Date of Patent: October 18, 2022
    Assignee: DENSO CORPORATION
    Inventors: Tomoki Akai, Yuma Kagata, Masaru Senoo, Jun Okawara
  • Publication number: 20210202725
    Abstract: A semiconductor device having IGBT, FWD and separate cell regions in a common semiconductor substrate, includes: a drift layer; a base layer; trench gate structures; an emitter region; a collector layer; a cathode layer; a first electrode; and a second electrode. The IGBT region having a first gate electrode in first and second IGBT trenches with a grid pattern is on the collector layer, and the FWD region with a second gate electrode in first and second FWD trenches with a grid pattern is on the cathode layer.
    Type: Application
    Filed: March 10, 2021
    Publication date: July 1, 2021
    Inventors: TOMOKI AKAI, YUMA KAGATA, MASARU SENOO, JUN OKAWARA
  • Patent number: 11004815
    Abstract: A semiconductor device may include a semiconductor substrate, an insulator film provided directly or indirectly on the semiconductor substrate, a main electrode for power provided on the insulator film, a pad for signal provided on the insulator film. The insulator film may include a cell region where the main electrode is provided and a pad region where the pad is provided. The cell region and the pad region of the insulator film each may include a contact hole. A height position of the contact hole located within the pad region may be higher than a height position of the contact hole located within the cell region. A width of the contact hole located within the pad region may be greater than a width of the contact hole located within the cell region.
    Type: Grant
    Filed: August 21, 2019
    Date of Patent: May 11, 2021
    Assignee: DENSO CORPORATION
    Inventor: Jun Okawara
  • Patent number: 10700054
    Abstract: A semiconductor apparatus includes a semiconductor substrate provided with a plurality of diode ranges and a plurality of IGBT ranges. The IGBT ranges and the diode ranges are alternately arranged along a first direction in plan view of the semiconductor substrate along a thickness direction of the semiconductor substrate. Each diode range is provided with a plurality of n-type cathode regions and a plurality of p-type current-limiting regions in a range of being in contact with a lower electrode. The cathode regions and the current-limiting regions are alternately arranged along a second direction intersecting the first direction in each diode range. Each IGBT range is provided with a p-type collector region in a range of being in contact with the lower electrode. The collector region in each IGBT range is in contact with each cathode region in the adjacent diode range.
    Type: Grant
    Filed: December 31, 2018
    Date of Patent: June 30, 2020
    Assignee: DENSO CORPORATION
    Inventors: Masaru Senoo, Jun Okawara
  • Publication number: 20200066665
    Abstract: A semiconductor device may include a semiconductor substrate, an insulator film provided directly or indirectly on the semiconductor substrate, a main electrode for power provided on the insulator film, a pad for signal provided on the insulator film. The insulator film may include a cell region where the main electrode is provided and a pad region where the pad is provided. The cell region and the pad region of the insulator film each may include a contact hole. A height position of the contact hole located within the pad region may be higher than a height position of the contact hole located within the cell region. A width of the contact hole located within the pad region may be greater than a width of the contact hole located within the cell region.
    Type: Application
    Filed: August 21, 2019
    Publication date: February 27, 2020
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Jun OKAWARA
  • Patent number: 10522465
    Abstract: A semiconductor device may include: a semiconductor substrate; an interlayer insulating film; a contact plug penetrating the interlayer insulating film; a first metal layer covering a surface of the interlayer insulating film; a protective insulating film covering a part of of the first metal layer; and a second metal layer covering the surface of the first metal layer. A peripheral region may be a region in which the protective insulating film is located; an active region may be a region in which a plurality of first parts of the contact plug is located; and an intermediate region may be a region which is located between the peripheral region and the active region and in which a second part of the contact plug is located. The first parts may extend toward an edge portion of the protective insulating film, and the second part may extend along the edge portion.
    Type: Grant
    Filed: October 2, 2018
    Date of Patent: December 31, 2019
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Jun Okawara
  • Publication number: 20190214379
    Abstract: A semiconductor apparatus includes a semiconductor substrate provided with a plurality of diode ranges and a plurality of IGBT ranges. The IGBT ranges and the diode ranges are alternately arranged along a first direction in plan view of the semiconductor substrate along a thickness direction of the semiconductor substrate. Each diode range is provided with a plurality of n-type cathode regions and a plurality of p-type current-limiting regions in a range of being in contact with a lower electrode. The cathode regions and the current-limiting regions are alternately arranged along a second direction intersecting the first direction in each diode range. Each IGBT range is provided with a p-type collector region in a range of being in contact with the lower electrode. The collector region in each IGBT range is in contact with each cathode region in the adjacent diode range.
    Type: Application
    Filed: December 31, 2018
    Publication date: July 11, 2019
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Masaru Senoo, Jun Okawara
  • Publication number: 20190103355
    Abstract: A semiconductor device may include: a semiconductor substrate; an interlayer insulating film; a contact plug penetrating the interlayer insulating film; a first metal layer covering a surface of the interlayer insulating film; a protective insulating film covering a part of of the first metal layer; and a second metal layer covering the surface of the first metal layer. A peripheral region may be a region in which the protective insulating film is located; an active region may be a region in which a plurality of first parts of the contact plug is located; and an intermediate region may be a region which is located between the peripheral region and the active region and in which a second part of the contact plug is located. The first parts may extend toward an edge portion of the protective insulating film, and the second part may extend along the edge portion.
    Type: Application
    Filed: October 2, 2018
    Publication date: April 4, 2019
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Jun OKAWARA
  • Patent number: 9966372
    Abstract: A semiconductor device includes: a plurality of trenches provided in an upper surface of a semiconductor substrate; trench electrodes each provided in a corresponding one of the trenches; a first semiconductor layer of a first conductivity type provided in a first range interposed between adjacent ones of the trenches; a second semiconductor layer of a second conductivity type; a third semiconductor layer of the first conductivity type; an interlayer insulation film provided on the upper surface of the semiconductor substrate and including a plurality of contact holes; a first conductor layer provided in each of the contact holes; and a surface electrode provided on the interlayer insulation film and connected to each of the first conductor layers.
    Type: Grant
    Filed: June 8, 2015
    Date of Patent: May 8, 2018
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Satoru Kameyama, Tadashi Misumi, Jun Okawara, Shinya Iwasaki
  • Patent number: 9691888
    Abstract: An IGBT includes a rectangular trench including first to fourth trenches and a gate electrode arranged inside of the rectangular trench. An n-type emitter region includes a first emitter region being in contact with the first trench, and a second emitter region being in contact with the third trench. A body contact region includes a first body contact region being in contact with the second trench, and a second body contact region being in contact with the fourth trench. A surface body region is in contact with the trenches in ranges from connection portions to the emitter regions.
    Type: Grant
    Filed: October 11, 2016
    Date of Patent: June 27, 2017
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Jun Okawara, Masaru Senoo
  • Patent number: 9685512
    Abstract: A semiconductor device includes a diode region and an IGBT region. The diode region includes a front side anode region, an n-type diode barrier region, an n-type diode pillar region reaching the diode barrier region through the front side anode region, and a p-type back side anode region separated from the front side anode region by the diode barrier region. The IGBT region includes a front side body region, an n-type IGBT barrier region, and a back side body region separated from the front side body region by the IGBT barrier region. When a gate-off voltage is applied to a gate electrode, a resistance between the IGBT barrier region and the emitter electrode is higher than a resistance between the diode barrier region and the anode electrode.
    Type: Grant
    Filed: March 4, 2016
    Date of Patent: June 20, 2017
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Jun Okawara, Yusuke Yamashita, Satoru Machida
  • Publication number: 20170162563
    Abstract: A semiconductor device includes: a plurality of trenches provided in an upper surface of a semiconductor substrate; trench electrodes each provided in a corresponding one of the trenches; a first semiconductor layer of a first conductivity type provided in a first range interposed between adjacent ones of the trenches; a second semiconductor layer of a second conductivity type; a third semiconductor layer of the first conductivity type; an interlayer insulation film provided on the upper surface of the semiconductor substrate and including a plurality of contact holes; a first conductor layer provided in each of the contact holes; and a surface electrode provided on the interlayer insulation film and connected to each of the first conductor layers.
    Type: Application
    Filed: June 8, 2015
    Publication date: June 8, 2017
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Satoru KAMEYAMA, Tadashi MISUMI, Jun OKAWARA, Shinya IWASAKI
  • Publication number: 20170162681
    Abstract: An IGBT includes a rectangular trench including first to fourth trenches and a gate electrode arranged inside of the rectangular trench. An n-type emitter region includes a first emitter region being in contact with the first trench, and a second emitter region being in contact with the third trench. A body contact region includes a first body contact region being in contact with the second trench, and a second body contact region being in contact with the fourth trench. A surface body region is in contact with the trenches in ranges from connection portions to the emitter regions.
    Type: Application
    Filed: October 11, 2016
    Publication date: June 8, 2017
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Jun OKAWARA, Masaru SENOO
  • Patent number: 9620632
    Abstract: A semiconductor device includes: a semiconductor substrate, an upper electrode, a lower electrode and a gate electrode. In the semiconductor substrate, a body region, a pillar region, and a barrier region are formed. The pillar region has an n-type impurity, is formed on a lateral side of the body region, and extends along a depth from a top surface of the semiconductor substrate to a lower end of the body region. The barrier region has an n-type impurity and is formed on a lower side of the body region and the pillar region. The barrier region is formed on the lower side of the pillar region. An n-type impurity concentration distribution in a depth direction in the pillar region and the barrier region has a maximum value in the pillar region. The n-type impurity concentration distribution has a folding point on a side deeper than the maximum value.
    Type: Grant
    Filed: October 30, 2014
    Date of Patent: April 11, 2017
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Jun Okawara, Yusuke Yamashita, Satoru Machida
  • Publication number: 20160276469
    Abstract: A buffer layer includes an n+-type first buffer region and an n+-type second buffer region. The first buffer region is provided at a first depth from a first main surface of a semiconductor layer and has an impurity concentration higher than an impurity concentration of a drift layer. The second buffer region is provided at a second depth from the first main surface of the semiconductor layer and has an impurity concentration higher than the impurity concentration in the drift layer, the second depth being shallower than the first depth. The first buffer region delimits an opening in a plane of the semiconductor layer at the first depth. The second buffer region delimits an opening in a plane of the semiconductor layer at the second depth.
    Type: Application
    Filed: October 7, 2014
    Publication date: September 22, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Satoru MACHIDA, Yusuke YAMASHITA, Masaru SENOO, Jun OKAWARA, Yasuhiro HIRABAYASHI, Hiroshi HOSOKAWA
  • Publication number: 20160260710
    Abstract: A semiconductor device includes a diode region and an IGBT region. The diode region includes a front side anode region, an n-type diode barrier region, an n-type diode pillar region reaching the diode barrier region through the front side anode region, and a p-type back side anode region separated from the front side anode region by the diode barrier region. The IGBT region includes a front side body region, an n-type IGBT barrier region, and a back side body region separated from the front side body region by the IGBT barrier region. When a gate-off voltage is applied to a gate electrode, a resistance between the IGBT barrier region and the emitter electrode is higher than a resistance between the diode barrier region and the anode electrode.
    Type: Application
    Filed: March 4, 2016
    Publication date: September 8, 2016
    Inventors: Jun Okawara, Yusuke Yamashita, Satoru Machida
  • Patent number: 9437700
    Abstract: A semiconductor device is provided with a silicon layer, an upper surface side aluminum layer containing silicon and an insulation film. The upper surface side aluminum layer contacts and is layered on a part of a surface of the silicon layer. The insulation film contacts and is layered on another part of the surface of the silicon layer. The insulation film is adjacent to and contacts the upper surface side aluminum layer. The insulation film includes an insulation film body and a plurality of first nodule segregated portions projecting from the insulation film body toward the upper surface side aluminum layer as seen along a vertical direction relative to the surface of the silicon layer. A corner is formed by a side surface of the insulation film body and a side surface of each of the first nodule segregated portions as seen along the vertical direction.
    Type: Grant
    Filed: March 6, 2015
    Date of Patent: September 6, 2016
    Assignees: KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHO, TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Satoru Machida, Yusuke Yamashita, Koichi Nishikawa, Masaru Senoo, Jun Okawara, Yoshifumi Yasuda, Hiroshi Hosokawa, Yasuhiro Hirabayashi
  • Publication number: 20160240641
    Abstract: A semiconductor device includes: a semiconductor substrate, an upper electrode, a lower electrode and a gate electrode. In the semiconductor substrate, a body region, a pillar region, and a barrier region are formed. The pillar region has an n-type impurity, is formed on a lateral side of the body region, and extends along a depth from a top surface of the semiconductor substrate to a lower end of the body region. The barrier region has an n-type impurity and is formed on a lower side of the body region and the pillar region. The barrier region is formed on the lower side of the pillar region. An n-type impurity concentration distribution in a depth direction in the pillar region and the barrier region has a maximum value in the pillar region. The n-type impurity concentration distribution has a folding point on a side deeper than the maximum value.
    Type: Application
    Filed: October 30, 2014
    Publication date: August 18, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Jun OKAWARA, Yusuke YAMASHITA, Satoru MACHIDA
  • Patent number: 9318590
    Abstract: An IGBT includes a trench gate electrode that is bent when a semiconductor substrate is seen in a plan view, and an inner semiconductor region of the same conductivity type as an emitter region is formed at a position inside a bent portion of the trench gate electrode and exposed on a front surface of the semiconductor substrate. The trench gate electrode is bent, and therefore, a hole density during operation increases, whereby conductivity modulation phenomenon is accelerated, and an on-state voltage is reduced. When the IGBT is turned off, the inner semiconductor region influences a movement path of the holes so that a moving distance thereof through a body region becomes short. The holes escape easily to a body contact region when the IGBT is turned off. Increase of current density during the operation and prevention of a latchup are both achieved.
    Type: Grant
    Filed: April 2, 2013
    Date of Patent: April 19, 2016
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Jun Okawara
  • Publication number: 20160064537
    Abstract: An IGBT includes a trench gate electrode that is bent when a semiconductor substrate is seen in a plan view, and an inner semiconductor region of the same conductivity type as an emitter region is formed at a position inside a bent portion of the trench gate electrode and exposed on a front surface of the semiconductor substrate. The trench gate electrode is bent, and therefore, a hole density during operation increases, whereby conductivity modulation phenomenon is accelerated, and an on-state voltage is reduced. When the IGBT is turned off, the inner semiconductor region influences a movement path of the holes so that a moving distance thereof through a body region becomes short. The holes escape easily to a body contact region when the IGBT is turned off. Increase of current density during the operation and prevention of a latchup are both achieved.
    Type: Application
    Filed: April 2, 2013
    Publication date: March 3, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Jun OKAWARA