Patents by Inventor Junichi Ikeno

Junichi Ikeno has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230115673
    Abstract: A manufacturing method for wafers includes: radiating a laser beam to a planned cutoff surface where the ingot is to be cutoff; and forming, with the radiation of the laser beam, a plurality of reformed sections at the planned cutoff surface to extend a crack from the reformed section, thereby slicing wafers, wherein an energy density of the laser beam exceeds a reforming threshold. The energy density satisfies at least one of conditions of a peak value of the energy density is lower than or equal to 44 J/cm2, a rising rate of the energy density at a portion corresponding to the most shallow position where the energy density reaches the reforming threshold Eth is larger than or equal to 1000 J/cm3, and a range of depth where the energy density exceeds the reforming threshold is smaller than or equal to 30 ?m.
    Type: Application
    Filed: October 6, 2022
    Publication date: April 13, 2023
    Inventors: Bahman SOLTANI, Koichiro YASUDA, Ryota TAKAGI, Tomoki KAWAZU, Shunsuke SOBAJIMA, Yutaro ISSHIKI, Sodai NOMURA, Hideaki SHIRAI, Yohei YAMADA, Junichi IKENO
  • Publication number: 20230010575
    Abstract: A method of manufacturing a diamond substrate includes: a step of placing a laser condensing unit 190 configured to condense laser light B so as to face an upper surface 10a of a block 10 of single crystal diamond; and a step of forming a modified layer 20, which includes a processing mark 21b of graphite and a crack 22b extending along a surface (111) around the processing mark 21b, along the surface (111) of the single crystal diamond at a predetermined depth from an upper surface of the block by radiating the laser light B on the upper surface 10a of the block 10 from the laser condensing unit 190 under predetermined conditions and condensing the laser light B inside the block 10, and moving the laser condensing unit 190 and the block 10 in a relative manner two-dimensionally.
    Type: Application
    Filed: July 1, 2022
    Publication date: January 12, 2023
    Inventors: Junichi IKENO, Yohei YAMADA, Hideki SUZUKI, Rika MATSUO, Hitoshi NOGUCHI
  • Publication number: 20230002933
    Abstract: A method of manufacturing a diamond substrate includes: a step of placing a laser condensing unit 190 configured to condense laser light B so as to face an upper surface 10a of a block 10 of single crystal diamond, a step of forming a modified layer 20, which includes a processing mark 21 of graphite and a crack 22b extending along a surface (111) around the processing mark 21, in a partial region of the upper surface 10a of the block 10 along the surface (111) of the single crystal diamond, along the surface (111) of the single crystal diamond at a predetermined depth from the upper surface 10a of the block 10 by radiating the laser light B on the upper surface 10a of the block 10 from the laser condensing unit 190 under predetermined conditions and condensing the laser light B inside the block 10, and moving the laser condensing unit 190 and the block 10 in a relative manner two-dimensionally, and a step of forming a cleavage plane 25 at the predetermined depth of the remaining region of the upper surface 1
    Type: Application
    Filed: July 1, 2022
    Publication date: January 5, 2023
    Inventors: Junichi IKENO, Yohei YAMADA, Hideki SUZUKI, Rika MATSUO, Hitoshi NOGUCHI
  • Patent number: 11383328
    Abstract: A method for manufacturing a peeled substrate has a laser condensing step for focusing laser light at a prescribed depth from the surface of a substrate and a positioning step for moving and positioning a laser condenser relative to the substrate, the method involving forming a processed layer in the substrate. The laser condensing step includes a laser light adjustment step in which a diffraction optical element is used to branch the laser light into a plurality of branched laser beams, and at least one of the branched laser beams is branched such that the intensity thereof differs from the other branched laser beams. The processed layer is elongated using the branched laser beam having a relatively high intensity among the plurality of branched laser beams to process the substrate, and the elongation of the processed layer is restrained using the branched laser beams having a relatively low intensity.
    Type: Grant
    Filed: October 26, 2017
    Date of Patent: July 12, 2022
    Assignees: SHIN-ETSU POLYMER CO., LTD., NATIONAL UNIVERSITY CORPORATION SAITAMA UNIVERSITY
    Inventors: Junichi Ikeno, Yohei Yamada, Hideki Suzuki, Rika Matsuo
  • Patent number: 11227771
    Abstract: An etching method for etching a substrate using a molten alkali, wherein, while an oxide coating is formed on the surface of the substrate PL to be etched in a high-temperature oxygen-containing environment, the surface to be etched is isotropically etched to remove the oxide coating using a molten alkali AL brought into a prescribed high-temperature range.
    Type: Grant
    Filed: October 26, 2017
    Date of Patent: January 18, 2022
    Assignees: SHIN-ETSU POLYMER CO., LTD., NATIONAL UNIVERSITY CORPORATION SAITAMA UNIVERSITY
    Inventors: Junichi Ikeno, Yohei Yamada, Hideki Suzuki
  • Patent number: 10971358
    Abstract: A substrate manufacturing method capable of easily obtaining a thin magnesium oxide single crystal substrate is provided. A first step is performed which disposes a condenser for condensing a laser beam on an irradiated surface of a magnesium oxide single crystal member in a non-contact manner. A second step is performed which forms processing mark lines in parallel by irradiating the laser beam to the surface of the single crystal substrate under designated irradiation conditions to condense the laser beam into an inner portion of the single crystal substrate while moving the condenser and the single crystal substrate relative to each other in a two-dimensional manner.
    Type: Grant
    Filed: March 8, 2019
    Date of Patent: April 6, 2021
    Assignees: SHIN-ETSU POLYMER CO., LTD., SHIN-ETSU CHEMICAL CO., LTD., NATIONAL UNIVERSITY CORPORATION SAITAMA UNIVERSITY
    Inventors: Junichi Ikeno, Yohei Yamada, Hideki Suzuki, Hitoshi Noguchi
  • Patent number: 10923354
    Abstract: An etching method in which: molten sodium hydroxide in a prescribed temperature range is used as a molten alkali, whereby an Si surface of an etching surface of an SiC substrate, in which the substrate surface is configured from the Si surface and a C surface, is removed at a higher speed than is the C surface while an oxide film is formed on the etching surface in a high-temperature environment containing oxygen.
    Type: Grant
    Filed: October 26, 2017
    Date of Patent: February 16, 2021
    Assignee: NATIONAL UNIVERSITY CORPORATION SAITAMA UNIVERSITY
    Inventors: Junichi Ikeno, Yohei Yamada, Hideki Suzuki
  • Publication number: 20200243343
    Abstract: An etching method for etching a substrate using a molten alkali, wherein, while an oxide coating is formed on the surface of the substrate PL to be etched in a high-temperature oxygen-containing environment, the surface to be etched is isotropically etched to remove the oxide coating using a molten alkali AL brought into a prescribed high-temperature range.
    Type: Application
    Filed: October 26, 2017
    Publication date: July 30, 2020
    Inventors: Junichi IKENO, Yohei YAMADA, Hideki SUZUKI
  • Patent number: 10727129
    Abstract: A substrate manufacturing method includes: a first step of disposing a condenser for condensing a laser beam in a non-contact manner on a surface 20r of a magnesium oxide single crystal substrate 20 to be irradiated; and a second step of irradiating a laser beam to a surface of the magnesium oxide single crystal substrate 20 and condensing the laser beam into an inner portion of the single crystal member under designated irradiation conditions using the condenser, and at a same time, two-dimensionally moving the condenser and the magnesium oxide single crystal substrate 20 relatively to each other, and sequentially forming processing marks to sequentially allow planar peeling.
    Type: Grant
    Filed: April 19, 2018
    Date of Patent: July 28, 2020
    Assignees: SHIN-ETSU POLYMER CO., LTD., NATIONAL UNIVERSITY CORPORATION SAITAMA UNIVERSITY, SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Junichi Ikeno, Yohei Yamada, Hideki Suzuki, Hitoshi Noguchi
  • Publication number: 20200230748
    Abstract: A method for manufacturing a peeled substrate has a laser condensing step for focusing laser light at a prescribed depth from the surface of a substrate and a positioning step for moving and positioning a laser condenser relative to the substrate, the method involving forming a processed layer in the substrate. The laser condensing step includes a laser light adjustment step in which a diffraction optical element is used to branch the laser light into a plurality of branched laser beams, and at least one of the branched laser beams is branched such that the intensity thereof differs from the other branched laser beams. The processed layer is elongated using the branched laser beam having a relatively high intensity among the plurality of branched laser beams to process the substrate, and the elongation of the processed layer is restrained using the branched laser beams having a relatively low intensity.
    Type: Application
    Filed: October 26, 2017
    Publication date: July 23, 2020
    Inventors: Junichi IKENO, Yohei YAMADA, Hideki SUZUKI, Rika MATSUO
  • Publication number: 20200020535
    Abstract: An etching method in which: molten sodium hydroxide in a prescribed temperature range is used as a molten alkali, whereby an Si surface of an etching surface of an SiC substrate, in which the substrate surface is configured from the Si surface and a C surface, is removed at a higher speed than is the C surface while an oxide film is formed on the etching surface in a high-temperature environment containing oxygen.
    Type: Application
    Filed: October 26, 2017
    Publication date: January 16, 2020
    Inventors: Junichi IKENO, Yohei YAMADA, Hideki SUZUKI
  • Publication number: 20190279867
    Abstract: A substrate manufacturing method capable of easily obtaining a thin magnesium oxide single crystal substrate is provided. A first step is performed which disposes a condenser for condensing a laser beam on an irradiated surface of a magnesium oxide single crystal member in a non-contact manner. A second step is performed which forms processing mark lines in parallel by irradiating the laser beam to the surface of the single crystal substrate under designated irradiation conditions to condense the laser beam into an inner portion of the single crystal substrate while moving the condenser and the single crystal substrate relative to each other in a two-dimensional manner.
    Type: Application
    Filed: March 8, 2019
    Publication date: September 12, 2019
    Inventors: Junichi IKENO, Yohei YAMADA, Hideki SUZUKI, Hitoshi NOGUCHI
  • Publication number: 20190105739
    Abstract: A substrate manufacturing method capable of easily obtaining a thin magnesium oxide single crystal substrate is provided. Performed is a first step of disposing a laser condensing means on a surface of a magnesium oxide single crystal substrate (20) of magnesium oxide to be irradiated in a non-contact manner, the laser condensing means being for condensing a laser beam. Then, a second step of causing planar peeling from a surface side of the magnesium oxide single crystal substrate (20) to be irradiated is performed. In this second step, a laser beam (B) is irradiated to the surface of the single crystal substrate (20) and the laser beam (B) is condensed into an inner portion of the single crystal substrate (20) under designated irradiation conditions. Simultaneously with the irradiation and the condensation, the laser condensing means (14) and the single crystal substrate (20) are two-dimensionally moved relatively to each other.
    Type: Application
    Filed: October 2, 2018
    Publication date: April 11, 2019
    Inventors: Junichi IKENO, Yohei YAMADA, Hideki SUZUKI, Hitoshi NOGUCHI
  • Publication number: 20180315657
    Abstract: A substrate manufacturing method includes: a first step of disposing a condenser for condensing a laser beam in a non-contact manner on a surface 20r of a magnesium oxide single crystal substrate 20 to be irradiated; and a second step of irradiating a laser beam to a surface of the magnesium oxide single crystal substrate 20 and condensing the laser beam into an inner portion of the single crystal member under designated irradiation conditions using the condenser, and at a same time, two-dimensionally moving the condenser and the magnesium oxide single crystal substrate 20 relatively to each other, and sequentially forming processing marks to sequentially allow planar peeling.
    Type: Application
    Filed: April 19, 2018
    Publication date: November 1, 2018
    Inventors: Junichi IKENO, Yohei YAMADA, Hideki SUZUKI, Hitoshi NOGUCHI
  • Patent number: 9920174
    Abstract: Provided are a thermoplastic resin shaped-article in which vacancies with satisfactory light emission efficiency are formed, and a thermoplastic resin light guide that uses the thermoplastic resin shaped-article. Pulse laser irradiation is performed in a state in which the pulse laser is focused to an inner region of a primary thermoplastic resin shaped-article, thereby forming cracks at the inner side of the primary thermoplastic resin shaped-article. Then, a heat treatment is performed at a temperature equal to or higher than a glass transition temperature of a thermoplastic resin that constitutes the primary thermoplastic resin shaped-article, thereby obtaining a thermoplastic resin shaped-article 20 in which substantially spherical vacancies 244 having minimum diameter of 30 ?m or more are formed only at the inner region distant from a surface thereof by 10 ?m or more.
    Type: Grant
    Filed: February 24, 2014
    Date of Patent: March 20, 2018
    Assignee: Mitsubishi Chemical Corporation
    Inventors: Tomonari Yoshimura, Kenji Yagi, Junichi Ikeno
  • Publication number: 20150376359
    Abstract: Provided are a thermoplastic resin shaped-article in which vacancies with satisfactory light emission efficiency are formed, and a thermoplastic resin light guide that uses the thermoplastic resin shaped-article. Pulse laser irradiation is performed in a state in which the pulse laser is focused to an inner region of a primary thermoplastic resin shaped-article, thereby forming cracks at the inner side of the primary thermoplastic resin shaped-article. Then, a heat treatment is performed at a temperature equal to or higher than a glass transition temperature of a thermoplastic resin that constitutes the primary thermoplastic resin shaped-article, thereby obtaining a thermoplastic resin shaped-article 20 in which substantially spherical vacancies 244 having minimum diameter of 30 ?m or more are formed only at the inner region distant from a surface thereof by 10 ?m or more.
    Type: Application
    Filed: February 24, 2014
    Publication date: December 31, 2015
    Applicant: MITSUBISHI RAYON CO., LTD.
    Inventors: Tomonari YOSHIMURA, Kenji YAGI, Junichi IKENO
  • Publication number: 20140063360
    Abstract: An input device includes an input member in which a pair of conductive substrates including an insulating substrate and a transparent conductive film that is provided on the insulating substrate and has a mesh-shaped member made of a conductive metal in an insulating transparent body are provided so as to be laminated in a thickness direction, and a detection means for being electrically connected to the transparent conductive film, and detecting an input signal. Here, a conductive portion in which the mesh-shaped member is arranged in the transparent substrate and an insulating portion in which at least one part of the mesh-shaped member in the transparent substrate is removed are provided on the transparent conductive film.
    Type: Application
    Filed: June 17, 2010
    Publication date: March 6, 2014
    Inventors: Yousuke Kunishi, Hideki Suzuki, Hiroto Komatsu, Junichi Ikeno
  • Publication number: 20130312460
    Abstract: It is an object of the present invention to provide a manufacturing method of a single crystal substrate and to provide an internal modified layer-forming single crystal member, each of which is capable of easily manufacturing a relatively large and thin single crystal substrate.
    Type: Application
    Filed: February 10, 2011
    Publication date: November 28, 2013
    Applicants: NATIONAL UNIVERSITY CORPORATION SAITAMA UNIVERSITY, SHIN-ETSU POLYMER CO., LTD.
    Inventors: Yosuke Kunishi, Hideki Suzuki, Rika Matsuo, Junichi Ikeno
  • Patent number: 8269108
    Abstract: A transparent conductive film (12, 22) including a transparent base material (2) having insulation properties; and a mesh member made of a conductive metal and provided in the transparent base material (2), wherein the transparent base material (2) is provided with a conductive portion in which the mesh member is arranged, and an insulating portion (I) in which a gap (5) formed by removing the mesh member is arranged.
    Type: Grant
    Filed: March 31, 2011
    Date of Patent: September 18, 2012
    Assignees: Shin Etsu Polymer Co., Ltd., National University Corporation Saitama University
    Inventors: Yousuke Kunishi, Hideki Suzuki, Hiroto Komatsu, Junichi Ikeno
  • Publication number: 20110291058
    Abstract: A transparent conductive film (12, 22) including a transparent base material (2) having insulation properties; and a mesh member made of a conductive metal and provided in the transparent base material (2), wherein the transparent base material (2) is provided with a conductive portion in which the mesh member is arranged, and an insulating portion (I) in which a gap (5) formed by removing the mesh member is arranged.
    Type: Application
    Filed: March 31, 2011
    Publication date: December 1, 2011
    Inventors: Yousuke KUNISHI, Hideki SUZUKI, Hiroto KOMATSU, Junichi IKENO