Patents by Inventor Junichi Kawashima

Junichi Kawashima has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7171802
    Abstract: A filter differential pressure, which is the difference between the inlet pressure and the outlet pressure of a DPM filter (11), is determined, and switching is performed in accordance with the regeneration condition of the DPM filter (11) between a first trapped DPM amount calculation process for estimating the trapped DPM amount after complete regeneration, in which all of the DPM trapped in the DPM filter (11) is burned, and a second trapped DPM amount calculation process for estimating the trapped DPM amount when a part of the DPM trapped in the DPM filter (11) has been burned away. The trapped DPM amount in the DPM filter (11) is estimated on the basis of the filter differential pressure using one of the first and second trapped DPM amount calculation processes.
    Type: Grant
    Filed: September 7, 2004
    Date of Patent: February 6, 2007
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Takao Inoue, Junichi Kawashima, Naoya Tsutsumoto, Makoto Otake, Terunori Kondou, Shouichirou Ueno, Toshimasa Koga
  • Patent number: 7159392
    Abstract: This invention relates to estimation of a particulate matter deposit amount in a diesel particulate filter (1) provided in an exhaust passage (7) of a vehicle diesel engine (10). When the vehicle speed exceeds a predetermined vehicle speed, a differential pressure method, in which the particulate matter deposit amount is estimated based on the differential pressure upstream and downstream of the filter (1), is applied, and when the vehicle speed does not exceed the predetermined vehicle speed, an accumulation method, in which the particulate matter deposit amount is estimated by accumulating an increment determined from the load and rotation speed of the diesel engine (10), is applied. When switching from the differential pressure method to the accumulation method, the particulate matter deposit amount determined in the differential pressure method is used as an initial value of the accumulation, and thus the particulate matter deposit amount can be determined accurately.
    Type: Grant
    Filed: August 10, 2005
    Date of Patent: January 9, 2007
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Terunori Kondoh, Junichi Kawashima, Makoto Ootake, Masahiko Nakano, Shouichirou Ueno, Naoya Tsutsumoto, Toshimasa Koga
  • Patent number: 7159384
    Abstract: A diesel particulate filter (41) which traps particulate matter contained in the exhaust gas of a diesel engine (1) comprises an oxidation catalyst (41A) which exhibits a temperature-raising effect during regeneration of the filter (41). A controller (31) calculates the amount of particulate matter trapped in the filter (41) at the start of regeneration as a first amount, and calculates the amount of particulate matter burned during regeneration of the filter (41) as a second amount (S3, S10, S18). A deterioration factor d of the oxidation catalyst is calculated from the ratio of the second amount and first amount, and a target temperature for the next regeneration of the filter is determined on the basis of this deterioration factor d. Thus deterioration of the oxidation catalyst (41A) is compensated for, and an optimum temperature environment for regenerating the filter (41) is realized.
    Type: Grant
    Filed: December 14, 2004
    Date of Patent: January 9, 2007
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Makoto Otake, Junichi Kawashima, Naoya Tsutsumoto, Terunori Kondou, Shouichirou Ueno, Takao Inoue, Toshimasa Koga
  • Patent number: 7153342
    Abstract: An exhaust gas purifying system of a diesel engine comprises a PM filter installed in an exhaust passage line of the engine to collect particulate matter (PM) in the exhaust gas from the engine; a pressure difference sensor for detecting a pressure difference between upstream and downstream portions of the PM filter; a control unit which comprises a collected PM amount estimating section that estimates an amount of collected PM in the PM filter based on the pressure difference; and a reactivation timing judging section that, based on the estimated amount of the collected PM, judges a reactivation time when the reactivation of the PM filter is needed; and a reactivation carrying out system that, upon judgment of the reactivation time, carries out a predetermined operation to increases the temperature of the PM filter thereby to burn the collected PM.
    Type: Grant
    Filed: January 8, 2004
    Date of Patent: December 26, 2006
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Toshimasa Koga, Junichi Kawashima, Naoya Tsutsumoto, Terunori Kondou, Makoto Otake, Takao Inoue
  • Patent number: 7147688
    Abstract: A map which defines a relationship of an exhaust gas pressure P2 at the outlet of a filter (13) to a load Q and rotation speed Ne of an engine (1) is prepared, and an exhaust gas pressure P1 at the inlet to the filter (13) is determined from a differential pressure ?P between the front and rear of the filter and the outlet pressure P2 obtained by referring to the map. The inlet pressure P1 determined in this manner is used to determine an exhaust gas volumetric flow rate Q1, and thus an accurate particulate accumulation SM, which is required to determine the need for regeneration of the filter (13), can be calculated.
    Type: Grant
    Filed: February 10, 2004
    Date of Patent: December 12, 2006
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Terunori Kondou, Junichi Kawashima, Naoya Tsutsumoto, Takao Inoue, Toshimasa Koga, Makoto Otake
  • Patent number: 7146805
    Abstract: To regenerate a diesel particulate filter (10) which traps particulate matter contained in the exhaust gas of a diesel engine (20), a controller (16) raises the temperature of the exhaust gas through fuel injection control of a fuel injector (23), and thus burns the particulate matter trapped in the filter (10). The controller (16) cumulatively calculates the time during which the temperature of the filter (10) exceeds a target temperature as an effective regeneration time. By estimating the amount of particulate matter remaining in the filter (10) on the basis of the effective regeneration time, the controller (16) estimates the amount of remaining particulate matter with a high degree of precision and without consuming energy, whereupon regeneration of the filter (10) through fuel injection control ends.
    Type: Grant
    Filed: September 16, 2004
    Date of Patent: December 12, 2006
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Makoto Otake, Junichi Kawashima, Naoya Tsutsumoto, Terunori Kondou, Takao Inoue, Shouichirou Ueno, Toshimasa Koga
  • Patent number: 7147693
    Abstract: An engine exhaust gas purification device is disclosed. The purification device has a filter (13) which traps particulate matter contained in the exhaust gas from an engine; a differential pressure detection sensor (16) which detects a differential pressure of the filter; a sensor (14, 15, 21, 31, 33) which detects an engine running state, and a microcomputer (22). The microcomputer (22) is programmed to compute an estimated ash amount ASH_a of the filter based on the detected differential pressure; compute an oil consumption amount OC_total based on the detected engine running state; compute an ash density DENS_ASH from the oil consumption amount OC_total and estimated ash amount ASH_a, and compute an ash amount ASH of the filter based on the oil consumption amount OC_total and ash density DENS_ASH.
    Type: Grant
    Filed: April 6, 2004
    Date of Patent: December 12, 2006
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Takao Inoue, Junichi Kawashima, Naoya Tsutsumoto, Makoto Otake, Terunori Kondou, Toshimasa Koga
  • Patent number: 7137247
    Abstract: In regeneration apparatus and method for a particulate filter that collects a particulate in exhaust gas of an internal combustion engine, a timing at which an accumulated particulate is combusted to regenerate the particulate filter is determined and a control is performed for a combustion of the particulate, during the control for the combustion of the particulate, a temperature of the engine exhaust gas is raised to a first target temperature set at a temperature equal to or higher than a criterion temperature which provides a criterion of whether the particulate is combusted to regenerate the particulate filter when the engine falls in a first driving region, and the engine exhaust gas temperature is raised to a second target temperature set at a temperature lower than the criterion temperature when the engine falls in a second driving region different from the first driving region.
    Type: Grant
    Filed: January 8, 2004
    Date of Patent: November 21, 2006
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Toshimasa Koga, Junichi Kawashima, Makoto Otake, Naoya Tsutsumoto, Terunori Kondou, Takao Inoue
  • Patent number: 7134275
    Abstract: A diesel particulate filter (41) traps particulate matter contained in the exhaust gas of a diesel engine (1) for a vehicle. The filter (41) is regenerated by raising the exhaust gas temperature so that the trapped particulate matter burns. A controller (31) calculates a particulate matter combustion amount PMr during regeneration, and in accordance with increases in the combustion amount PMr, raises the oxygen concentration of the exhaust gas by operating an intake throttle (42) and/or a variable nozzle (24) of a turbocharger (21). As a result, the filter (41) is held at an optimum temperature for regeneration regardless of the residual particulate matter amount, and hence the time required for regeneration can be shortened without damaging the heat resistance performance of the filter (41).
    Type: Grant
    Filed: December 6, 2004
    Date of Patent: November 14, 2006
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Naoya Tsutsumoto, Junichi Kawashima, Makoto Otake, Terunori Kondou, Takao Inoue, Shouichirou Ueno, Toshimasa Koga
  • Publication number: 20060179645
    Abstract: In component mounting for executing component feed operation and component holding and pickup operation, a recipe for the component holding and pickup operation that is an operation program for executing the component holding and pickup operation is received in a head unit, and the component holding and pickup operation is executed on the basis of the recipe. In addition, a timing signal based on the execution is transmitted to a component feed unit, the recipe for the component feed operation for executing the component feed operation is received in the component feed unit, and the component feed operation is completed on the basis of the recipe and the timing signal transmitted from the head unit.
    Type: Application
    Filed: February 20, 2004
    Publication date: August 17, 2006
    Inventors: Toru Chikuma, Hiroto Miyazaki, Junichi Kawashima, Youichi Tanaka, Noriaki Yoshida
  • Patent number: 7082754
    Abstract: This invention relates to regeneration of a filter (41) which traps particulate matter contained in the exhaust gas of a diesel engine (1) for a vehicle. A programmable controller (31) performs filter regeneration appropriately in accordance with the running pattern of the vehicle by calculating a first parameter indicating the frequency with which the diesel engine (1) performs an idling operation over a predetermined time period up to the present (S7), calculating a second parameter indicating the temperature environment of the filter (41) over a predetermined time period up to the present (S3), and determining whether or not the filter (41) can be regenerated completely on the basis of the first parameter and second parameter (S13).
    Type: Grant
    Filed: December 7, 2004
    Date of Patent: August 1, 2006
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Makoto Otake, Junichi Kawashima, Naoya Tsutsumoto, Terunori Kondou, Shouichirou Ueno, Takao Inoue, Toshimasa Koga
  • Patent number: 7065959
    Abstract: A regeneration control device, which regenerates a filter (13) for trapping particulate matter in exhaust gas from an engine (1), is disclosed. The filter (13) supports a catalyst which oxidizes unburnt components in the exhaust gas. The regeneration control device has a temperature sensor (14) which detects a filter inlet exhaust gas temperature (Tdpf_in_mea); and a microcomputer (22). The microcomputer (22) is programmed to compute a filter outlet exhaust gas temperature (Tdpf_out_cal), not including temperature rise due to oxidation reaction of unburnt components based on the detected inlet exhaust gas temperature; compute the filter bed temperature (Tbed_cal) based on the detected inlet exhaust gas temperature and computed outlet exhaust gas temperature; compute a temperature rise (?Thc1) due to oxidation reaction of unburnt components; correct the bed temperature based on the computed temperature rise (?Thc1).
    Type: Grant
    Filed: September 10, 2004
    Date of Patent: June 27, 2006
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Shouichirou Ueno, Junichi Kawashima, Makoto Otake, Terunori Kondou, Naoya Tsutsumoto, Takao Inoue, Toshimasa Koga
  • Patent number: 7062906
    Abstract: A regeneration device for a filter (13) which traps particulate matter in an exhaust gas of an engine (1) is disclosed. The regeneration device has a sensor (25) which detects an engine running point containing an engine load and a controller (22) storing a map which defines a low load region (A) relating to engine running points. The controller (22) determines whether or not the detected engine running point is in the low load region referring to the map, when the deposition amount of particulate matter is more than a first reference amount (PMn). Further, the controller (22) immediately start a first filter regeneration control by raising a temperature of the exhaust gas, when the detected engine running point is not in the low load region, and start a second filter regeneration control by raising the temperature of the exhaust gas after the deposition amount of particulate matter exceeds a second reference amount (PMe), when the detected engine running point is in the low load region.
    Type: Grant
    Filed: March 2, 2004
    Date of Patent: June 20, 2006
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Makoto Otake, Junichi Kawashima, Takao Inoue, Terunori Kondou, Toshimasa Koga, Naoya Tsutsumoto
  • Patent number: 7028466
    Abstract: A filter (41) traps particulate matter in the exhaust gas of a vehicle diesel engine (1). A vehicle speed sensor (51) detects a vehicle speed, and a controller (31) determines a vehicle running pattern from the vehicle speed. In the regeneration of the filter (41) to eliminate trapped particulate matter by burning, the controller (31) controls the exhaust gas temperature of the diesel engine (1) to a different target temperature according to the running pattern. As a result, there are less opportunities for regeneration of the filter (41) to be interrupted due to exhaust gas temperature drop, and regeneration of the filter (41) is ensured.
    Type: Grant
    Filed: January 14, 2004
    Date of Patent: April 18, 2006
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Terunori Kondou, Junichi Kawashima, Naoya Tsutsumoto, Makoto Otake, Takao Inoue, Toshimasa Koga
  • Publication number: 20060042238
    Abstract: A particulate matter deposit amount accumulated in a diesel particulate filter (4) is calculated as a first particulate matter deposit amount from a pressure loss of the filter (4) (S33). The particulate matter deposit amount accumulated in the filter (4) is calculated as a second particulate matter deposit amount from another parameter (S34). It is determined whether or not there is front end blockage of the filter (4) based on a comparison between the first particulate matter deposit amount and second particulate matter deposit amount (S36, S43). When there is a front end blockage of the filter (4), the regeneration device is controlled to perform regeneration of the filter (4) for a longer period than the normal regeneration period of the filter (4) (S22).
    Type: Application
    Filed: August 24, 2005
    Publication date: March 2, 2006
    Inventors: Toshimasa Koga, Junichi Kawashima, Makoto Ootake, Masahiko Nakano, Terunori Kondou, Shouichirou Ueno, Naoya Tsutsumoto
  • Publication number: 20060032217
    Abstract: This invention relates to estimation of a particulate matter deposit amount in a diesel particulate filter (1) provided in an exhaust passage (7) of a vehicle diesel engine (10). When the vehicle speed exceeds a predetermined vehicle speed, a differential pressure method, in which the particulate matter deposit amount is estimated based on the differential pressure upstream and downstream of the filter (1), is applied, and when the vehicle speed does not exceed the predetermined vehicle speed, an accumulation method, in which the particulate matter deposit amount is estimated by accumulating an increment determined from the load and rotation speed of the diesel engine (10), is applied. When switching from the differential pressure method to the accumulation method, the particulate matter deposit amount determined in the differential pressure method is used as an initial value of the accumulation, and thus the particulate matter deposit amount can be determined accurately.
    Type: Application
    Filed: August 10, 2005
    Publication date: February 16, 2006
    Inventors: Terunori Kondou, Junichi Kawashima, Makoto Ootake, Masahiko Nakano, Shouichirou Ueno, Naoya Tsutsumoto, Toshimasa Koga
  • Publication number: 20060026950
    Abstract: A particulate matter deposit amount in a diesel particulate filter (4) provided in an exhaust passage (3) of a diesel engine (1) for a vehicle is estimated on the basis of a pressure loss in the filter (4), which is detected by a differential pressure sensor (12). When the temperature of the differential pressure sensor (12) is not within a predetermined temperature range, estimation of the particulate matter deposit amount based on the pressure loss is restricted, and instead, the particulate matter deposit amount is estimated by accumulating a particulate matter deposit amount per unit time. In so doing, increases in the estimation error outside of the predetermined temperature range are prevented. Moreover, by applying these estimation methods selectively in accordance with the vehicle speed, the precision with which the particulate matter deposit amount is estimated outside of the predetermined temperature range is improved.
    Type: Application
    Filed: August 5, 2005
    Publication date: February 9, 2006
    Inventors: Terunori Kondou, Junichi Kawashima, Naoya Tsutsumoto, Makoto Ootake, Shouichirou Ueno, Masahiko Nakano, Toshimasa Koga
  • Patent number: 6990803
    Abstract: A controller (31) determines whether, during previous regeneration processing of a filter (41), the previous regeneration processing was interrupted or the previous regeneration processing was completed without interruption. An amount of DPM trapped in the filter (41) is estimated on the basis of a pressure loss in the filter (41) during running following uninterrupted completion of the previous regeneration processing in the previous regeneration processing of the filter (41), whereas the amount of DPM trapped in the filter (41) is estimated on the basis of an amount of discharged DPM during running following an interruption in the previous regeneration processing in the course of the previous regeneration processing of the filter (41).
    Type: Grant
    Filed: April 2, 2004
    Date of Patent: January 31, 2006
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Toshimasa Koga, Junichi Kawashima, Naoya Tsutsumoto, Makoto Otake, Terunori Kondou, Takao Inoue
  • Publication number: 20060016177
    Abstract: An engine controller (20) controls regeneration of a diesel particulate filter (11) deployed along an exhaust passage (3) of a vehicle diesel engine (9). Regeneration terminates in response to a terminating request based on running conditions of the diesel engine (1). When the regeneration elapsed time at the time of termination is shorter than a reference duration, the engine controller (20) adds a time corresponding to a deviation of the regeneration elapsed time from the reference duration to the reference duration for the next regeneration of the DPF (11), thereby completely removing particulate matter accumulated in and around an inlet (18) of the filter (11).
    Type: Application
    Filed: June 30, 2005
    Publication date: January 26, 2006
    Inventors: Naoya Tsutsumoto, Junichi Kawashima, Masahiko Nakano, Makoto Ootake, Shouichirou Ueno, Terunori Kondou, Toshimasa Koga
  • Patent number: 6978602
    Abstract: An engine exhaust cleaning device is configured to prevent the temperature of a particulate matter filter (DPF) from rising sharply due to a reduction in the exhaust gas flow rate when a vehicle decelerates and shifts into idling operation during regeneration of the particulate matter filter. During regeneration of the particulate matter filter, the fuel cut (F/C) recovery engine speed used during deceleration is increased and the engine idling speed is increased for a prescribed amount of time when the engine idles.
    Type: Grant
    Filed: November 5, 2003
    Date of Patent: December 27, 2005
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Makoto Ohtake, Junichi Kawashima, Naoya Tsutsumoto, Terunori Kondo, Takao Inoue, Toshimasa Koga