Patents by Inventor Junichi Kuki

Junichi Kuki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20220023972
    Abstract: A laser processing apparatus includes a processing nozzle. The processing nozzle includes an upper wall having a laser beam passage port defined therein, a lower wall that is connected to a lower portion of a part of the upper wall and that includes a debris capturing chamber defined therein, a suction port defined between another part of the upper wall and the lower wall, a first air ejection port defined in the lower wall, for ejecting air across the debris capturing chamber toward the suction port in a predetermined direction perpendicular to an optical path of a laser beam, and a second air ejection port defined in the lower wall below the first air ejection port, for ejecting air in the predetermined direction. A flow rate of air ejected from the second air ejection port is smaller than a flow rate of air ejected from the first air ejection port.
    Type: Application
    Filed: July 20, 2021
    Publication date: January 27, 2022
    Inventors: Shungo YOSHII, Junichi KUKI, Kana AIDA
  • Publication number: 20210191071
    Abstract: An optical element unit includes a reflective optical element and a support that, when the optical element is disposed at a predetermined position in an optical system, is fixed by a fixing device to support the optical element. The support is configured so that, owing to the fixing of the support by the fixing device, a strain to be produced in the optical element upon fixing the optical element is reduced compared with a case in which the optical element is fixed directly by the fixing device.
    Type: Application
    Filed: December 14, 2020
    Publication date: June 24, 2021
    Inventors: Osamu OMACHI, Takeshi DEJIMA, Junichi KUKI
  • Patent number: 10532433
    Abstract: A laser beam profiler unit for measuring an intensity distribution of a laser beam oscillated from a laser oscillator includes a magnifying optical system for magnifying a spot diameter of the laser beam oscillated from the laser oscillator and focused by a condensing lens, a first transmission prism for attenuating the laser beam, a second transmission prism for further attenuating a laser beam reflected by the first transmission prism, an image capturing element for detecting the laser beam reflected by the second transmission prism, and an analyzer for analyzing an intensity distribution of a spot of the laser beam from data of the laser beam detected by the image capturing element.
    Type: Grant
    Filed: August 24, 2018
    Date of Patent: January 14, 2020
    Assignee: DISCO CORPORATION
    Inventors: Junichi Kuki, Joel Koerwer, Keinosuke Maeda
  • Publication number: 20190061063
    Abstract: A laser beam profiler unit for measuring an intensity distribution of a laser beam oscillated from a laser oscillator includes a magnifying optical system for magnifying a spot diameter of the laser beam oscillated from the laser oscillator and focused by a condensing lens, a first transmission prism for attenuating the laser beam, a second transmission prism for further attenuating a laser beam reflected by the first transmission prism, an image capturing element for detecting the laser beam reflected by the second transmission prism, and an analyzer for analyzing an intensity distribution of a spot of the laser beam from data of the laser beam detected by the image capturing element.
    Type: Application
    Filed: August 24, 2018
    Publication date: February 28, 2019
    Inventors: Junichi Kuki, Joel Koerwer, Keinosuke Maeda
  • Patent number: 9989468
    Abstract: A fluorescence detecting apparatus includes an excitation light applying section that applies excitation light to a protective film containing an absorbing agent. A photomultiplier tube detects fluorescence emitted from the absorbing agent due to absorption of the excitation light. A fluorescence passing filter removes light having wavelengths other than the wavelength of the fluorescence emitted from the absorbing agent, and a reflecting mirror having a reflecting surface reflects the fluorescence emitted from the protective film toward the photomultiplier tube. This reflecting surface is formed by a part of a curved surface forming a spheroid having first and second foci. The first focus is positioned at a target area of the protective film where the excitation light is applied, and the second focus is positioned at a light detecting element included in the photomultiplier tube.
    Type: Grant
    Filed: June 13, 2017
    Date of Patent: June 5, 2018
    Assignee: Disco Corporation
    Inventors: Yusaku Ito, Senichi Ryo, Junichi Kuki
  • Patent number: 9895768
    Abstract: A laser processing apparatus includes a laser beam applying unit having a processing head for applying a laser beam to a workpiece held on a chuck table, a moving unit for relatively moving the chuck table and the laser beam applying unit, a controller for controlling the laser beam applying unit and the moving unit, an input unit for inputting a desired processing result, and a three-dimensional imaging unit for imaging a processed condition of the workpiece held on the chuck table to form a three-dimensional image. The controller adjusts processing conditions so as to obtain the desired processing result input by the input unit according to the desired processing result and the three-dimensional image formed by the three-dimensional imaging unit, and then controls the laser beam applying unit and the moving unit according to the processing conditions adjusted in the processing conditions adjusting step.
    Type: Grant
    Filed: August 31, 2015
    Date of Patent: February 20, 2018
    Assignee: DISCO CORPORATION
    Inventors: Junichi Kuki, Yusaku Ito
  • Patent number: 9870961
    Abstract: Disclosed herein is a wafer processing method including a processed position measuring step of imaging an area including a beam plasma generated by applying a pulsed laser beam to a wafer, by using an imaging unit during the formation of a laser processed groove on the wafer, and next measuring the positional relation between the position of the beam plasma and a preset processing position. Accordingly, it is possible to check whether or not the laser processed groove is formed at a desired position, in real time during laser processing. If the position of the laser processed groove is deviated, the processed position can be immediately corrected.
    Type: Grant
    Filed: December 22, 2016
    Date of Patent: January 16, 2018
    Assignee: DISCO CORPORATION
    Inventors: Taku Iwamoto, Hironari Ohkubo, Junichi Kuki, Kentaro Odanaka
  • Publication number: 20170370845
    Abstract: A fluorescence detecting apparatus includes an excitation light applying section that applies excitation light to a protective film containing an absorbing agent. A photomultiplier tube detects fluorescence emitted from the absorbing agent due to absorption of the excitation light. A fluorescence passing filter removes light having wavelengths other than the wavelength of the fluorescence emitted from the absorbing agent, and a reflecting mirror having a reflecting surface reflects the fluorescence emitted from the protective film toward the photomultiplier tube. This reflecting surface is formed by a part of a curved surface forming a spheroid having first and second foci. The first focus is positioned at a target area of the protective film where the excitation light is applied, and the second focus is positioned at a light detecting element included in the photomultiplier tube.
    Type: Application
    Filed: June 13, 2017
    Publication date: December 28, 2017
    Inventors: Yusaku Ito, Senichi Ryo, Junichi Kuki
  • Patent number: 9761442
    Abstract: A method for forming a water-soluble resin film on a wafer having a plurality of devices thereon. The wafer is supported through an adhesive tape to an annular frame. The method includes removing the resin scattered onto the surface of the frame in forming the film on the wafer held on a spinner table, and this step further includes: rotating the spinner table; positioning a water nozzle above the frame held on the spinner table, supplying water from the nozzle to the frame, positioning an air nozzle adjacent to the water nozzle on the downstream side thereof in the rotational direction of the spinner table, and supplying air from the air nozzle against the flow of the water on the frame, whereby the water is forced to temporarily stay on the surface of the frame by the air supplied and is then expelled outward of the frame.
    Type: Grant
    Filed: November 10, 2016
    Date of Patent: September 12, 2017
    Assignee: DISCO CORPORATION
    Inventors: Taku Iwamoto, Hiroto Yoshida, Junichi Kuki
  • Publication number: 20170186656
    Abstract: Disclosed herein is a wafer processing method including a processed position measuring step of imaging an area including a beam plasma generated by applying a pulsed laser beam to a wafer, by using an imaging unit during the formation of a laser processed groove on the wafer, and next measuring the positional relation between the position of the beam plasma and a preset processing position. Accordingly, it is possible to check whether or not the laser processed groove is formed at a desired position, in real time during laser processing. If the position of the laser processed groove is deviated, the processed position can be immediately corrected.
    Type: Application
    Filed: December 22, 2016
    Publication date: June 29, 2017
    Inventors: Taku Iwamoto, Hironari Ohkubo, Junichi Kuki, Kentaro Odanaka
  • Publication number: 20170140928
    Abstract: A method for forming a water-soluble resin film on a wafer having a plurality of devices thereon. The wafer is supported through an adhesive tape to an annular frame. The method includes removing the resin scattered onto the surface of the frame in forming the film on the wafer held on a spinner table, and this step further includes: rotating the spinner table; positioning a water nozzle above the frame held on the spinner table, supplying water from the nozzle to the frame, positioning an air nozzle adjacent to the water nozzle on the downstream side thereof in the rotational direction of the spinner table, and supplying air from the air nozzle against the flow of the water on the frame, whereby the water is forced to temporarily stay on the surface of the frame by the air supplied and is then expelled outward of the frame.
    Type: Application
    Filed: November 10, 2016
    Publication date: May 18, 2017
    Inventors: Taku Iwamoto, Hiroto Yoshida, Junichi Kuki
  • Publication number: 20170106471
    Abstract: A laser processing apparatus ablates the upper surface of a plate-shaped workpiece by using a laser beam passed through a water-soluble protective film formed on the upper surface of the plate-shaped workpiece. A nozzle applies the laser beam to the upper surface of the plate-shaped workpiece. The processing nozzle includes a debris capturing chamber for capturing debris scattering due to the application of the laser beam. A capturing space is defined in the debris capturing chamber, and an air discharge port and a suction port are opposed to each other in the capturing space. Air is discharged from the air discharge port toward the suction port so as to produce an air flow perpendicular to the optical path of the laser beam, so that the debris is sucked into the suction port by this air flow.
    Type: Application
    Filed: October 14, 2016
    Publication date: April 20, 2017
    Inventors: Shungo Yoshii, Junichi Kuki, Kana Aida
  • Publication number: 20160067819
    Abstract: A laser processing apparatus includes a laser beam applying unit having a processing head for applying a laser beam to a workpiece held on a chuck table, a moving unit for relatively moving the chuck table and the laser beam applying unit, a controller for controlling the laser beam applying unit and the moving unit, an input unit for inputting a desired processing result, and a three-dimensional imaging unit for imaging a processed condition of the workpiece held on the chuck table to form a three-dimensional image. The controller adjusts processing conditions so as to obtain the desired processing result input by the input unit according to the desired processing result and the three-dimensional image formed by the three-dimensional imaging unit, and then controls the laser beam applying unit and the moving unit according to the processing conditions adjusted in the processing conditions adjusting step.
    Type: Application
    Filed: August 31, 2015
    Publication date: March 10, 2016
    Inventors: Junichi Kuki, Yusaku Ito
  • Patent number: 9054179
    Abstract: A wafer processing method divides a wafer into a plurality of individual devices along a plurality of crossing division lines formed on the front side of the wafer. The method includes a functional layer removing step of applying a CO2 laser beam to the wafer along each division line with the spot of the CO2 laser beam, having a width corresponding to the width of each division line set on the upper surface of each division line, thereby removing a functional layer along each division line to form a groove along each division line where the functional layer has been removed, and a groove shaping and debris removing step of applying a laser beam having a wavelength in the ultraviolet region to the wafer along each groove, thereby removing debris sticking to the bottom surface of each groove and also shaping the side walls of each groove.
    Type: Grant
    Filed: October 14, 2014
    Date of Patent: June 9, 2015
    Assignee: Disco Corporation
    Inventors: Chikara Aikawa, Kunimitsu Takahashi, Nobuyasu Kitahara, Seiji Fujiwara, Yoshiaki Yodo, Junichi Kuki
  • Publication number: 20150104930
    Abstract: A wafer processing method divides a wafer into a plurality of individual devices along a plurality of crossing division lines formed on the front side of the wafer. The method includes a functional layer removing step of applying a CO2 laser beam to the wafer along each division line with the spot of the CO2 laser beam, having a width corresponding to the width of each division line set on the upper surface of each division line, thereby removing a functional layer along each division line to form a groove along each division line where the functional layer has been removed, and a groove shaping and debris removing step of applying a laser beam having a wavelength in the ultraviolet region to the wafer along each groove, thereby removing debris sticking to the bottom surface of each groove and also shaping the side walls of each groove.
    Type: Application
    Filed: October 14, 2014
    Publication date: April 16, 2015
    Inventors: Chikara Aikawa, Kunimitsu Takahashi, Nobuyasu Kitahara, Seiji Fujiwara, Yoshiaki Yodo, Junichi Kuki