Patents by Inventor Junichiro Hirasawa
Junichiro Hirasawa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 7429302Abstract: A structural hot-rolled or cold-rolled stainless steel sheet having improved intergranular corrosion resistance and toughness at the welding heat affected zone and further having low strength and high elongation. The composition of the steel sheet contains less than about 0.008 mass percent of C; about 1.0 mass percent or less of Si; about 1.5 mass percent or less of Mn; about 11 to about 15 mass percent of Cr; more than about 1.0 mass percent and about 2.5 mass percent or less of Ni; less than about 0.10 mass percent of Al; about 0.009 mass percent or less of N; about 0.04 mass percent or less of P; about 0.01 mass percent or less of S; and the balance being Fe and incidental impurities. These contents satisfy the expressions: (Cr)+1.2×(Ni)?15.0; (Ni)+0.5×(Mn)+30×(C)?3.0; (C)+(N)?0.015; and (Cr)?(Mn)?1.7×(Ni)?27×(C)?100×(N)?9.0.Type: GrantFiled: March 24, 2003Date of Patent: September 30, 2008Assignee: JFE Steel CorporationInventors: Junichiro Hirasawa, Takumi Ujiro, Osamu Furukimi
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Patent number: 7341690Abstract: The soft Cr-containing steel includes, on a % by mass basis, C: from about 0.001% to about 0.020%, Si: more than about 0.10% and less than about 0.50%, Mn: less than about 2.00%, P: less than about 0.060%, S: less than about 0.008%, Cr: from about 12.0% to about 16.0%, Ni: from about 0.05% to about 1.00%, N: less than about 0.020%, Nb: from about 10×(C+N) to about 1.00%, Mo: more than about 0.80% and less than about 3.00%, wherein the contents of alloying elements, represented by Si and Mo, respectively, on a % by mass, satisfy the formula Si?1.2?0.4Mo, so as to prevent precipitation of the Laves phase and to stably secure an effect of increasing high-temperature strength due to solid solution Mo.Type: GrantFiled: December 9, 2003Date of Patent: March 11, 2008Assignee: JFE Steel CorporationInventors: Atsushi Miyazaki, Junichiro Hirasawa, Mineo Muraki, Yoshihiro Yazawa, Osamu Furukimi
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Publication number: 20080000737Abstract: A stainless steel sheet with excellent heat and corrosion resistances for a brake disk is provided. Specifically, in mass %, C: less than 0.10%, Si: 1.0% or less, Mn: 1.0 to 2.5%, P: 0.04% or less, S: 0.01% or less, Cr: more than 11.5% but not more than 15.0%, Ni: 0.1 to 1.0%, Al: 0.10% or less, Nb: more than 0.08% but not more than 0.6%, V: 0.02 to 0.3%, and N: more than 0.03% but not more than 0.10% are contained so that 0.03?{C+N?(13/93)Nb}?0.10, (5Cr+10Si+15Mo+30Nb+50V?9Ni?5Mn?3Cu?225N?270C)?45, and {(14/50)V+(14/90)Nb}<N (wherein Cr, Si, Mo, Nb, Ni, Mn, Cu, V, N, and C represent the contents (mass %) of the corresponding elements) are satisfied. With such a composition, the stainless steel sheet for a brake disk can be provided with both excellent heat resistance and excellent corrosion resistance after tempering.Type: ApplicationFiled: October 20, 2005Publication date: January 3, 2008Applicant: JFE Steel Corporation, a corporation of JapanInventors: Junichiro Hirasawa, Takumi Ojiro, Osamu Furukimi
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Patent number: 7294212Abstract: Material for stainless steel sheets is heated to a temperature within a range of 850 to 1250° C. and cooled at a rate 1° C./s or faster, the material including 0.02% by mass or less of C, 1.0% by mass or less of Si, 2.0% by mass or less of Mn, 0.04% by mass or less of P, 0.01% by mass or less of S, 0.1% by mass or less of Al, 11% by mass or more but less than 17% by mass of Cr, 0.5% by mass or more but, less than 3.0% by mass of Ni, and 0.02% by mass or less of N, so as to satisfy specific relationships between the compositions.Type: GrantFiled: April 30, 2004Date of Patent: November 13, 2007Assignee: JFE Steel CorporationInventors: Junichiro Hirasawa, Takumi Ujiro, Osamu Furukimi
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Publication number: 20060113008Abstract: A martensitic stainless steel, having high temper softening resistance, for disc brakes is provided. The martensitic stainless steel is not seriously softened by maintaining the steel at more than 600° C. The steel has a hardness of 32 or more or a hardness of 30 or more in HRC after the steel is tempered at 650° C. for one hour or tempered at 670° C. for one hour, respectively. In particular, the martensitic stainless steel for disc brakes contains less than 0.050 mass % carbon, 1.0 mass % or less silicon, 2.0 mass % or less manganese, 0.04 mass % or less phosphorus, 0.010 mass % or less sulfur, 0.2 mass % or less aluminum, more than 11.5 mass % to 15.0 mass % chromium, 0.5 mass % to 2.0 mass % nickel, more than 0.50 mass % to 4.0 mass %. copper, more than 0.08 mass % to 0.6 mass % niobium, and less than 0.09 mass % nitrogen, the remainder being iron and unavoidable impurities.Type: ApplicationFiled: April 23, 2004Publication date: June 1, 2006Applicant: JFE STEEL CORPORATIONInventors: Junichiro Hirasawa, Yoshihiro Ozaki, Takumi Ujiro, Osamu Furukimi
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Publication number: 20040244878Abstract: The soft Cr-containing steel includes, on a % by mass basis, C: from about 0.001% to about 0.020%, Si: more than about 0.10% and less than about 0.50%, Mn: less than about 2.00%, P: less than about 0.060%, S: less than about 0.008%, Cr: from about 12.0% to about 16.0%, Ni: from about 0.05% to about 1.00%, N: less than about 0.020%, Nb: from about 10×(C+N) to about 1.00%, Mo: more than about 0.80% and less than about 3.00%, wherein the contents of alloying elements, represented by Si and Mo, respectively, on a % by mass, satisfy the formula Si≦1.2−0.4Mo, so as to prevent precipitation of the Laves phase and to stably secure an effect of increasing high-temperature strength due to solid solution Mo.Type: ApplicationFiled: December 9, 2003Publication date: December 9, 2004Applicant: JFE STEEL CORPORATIONInventors: Atsushi Miyazaki, Junichiro Hirasawa, Mineo Muraki, Yoshihiro Yazawa, Osamu Furukimi
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Publication number: 20040226634Abstract: Material for stainless steel sheets is heated to a temperature within a range of 850 to 1250° C. and cooled at a rate 1° C./s or faster, the material including 0.02% by mass or less of C, 1.0% by mass or less of Si, 2.0% by mass or less of Mn, 0.04% by mass or less of P, 0.01% by mass or less of S, 0. 1% by mass or less of Al, 11% by mass or more but less than 17% by mass of Cr, 0.5% by mass or more but, less than 3.0% by mass of Ni, and 0.02% by mass or less of N, so as to satisfy specific relationships between the compositions.Type: ApplicationFiled: April 30, 2004Publication date: November 18, 2004Applicant: JFE STEEL CORPORATIONInventors: Junichiro Hirasawa, Takumi Ujiro, Osamu Furukimi
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Patent number: 6740174Abstract: The soft Cr-containing steel includes, on a % by mass basis, C: from about 0.001% to about 0.020%, Si: more than about 0.10% and less than about 0.50%, Mn: less than about 2.00%, P: less than about 0.060%, S: less than about 0.008%, Cr: from about 12.0% to about 16.0%, Ni: from about 0.05% to about 1.00%, N: less than about 0.020%, Nb: from about 10×(C+N) to about 1.00%, Mo: more than about 0.80% and less than about 3.00%, wherein the contents of alloying elements, represented by Si and Mo, respectively, on a % by mass, satisfy the formula Si ≦1.2−0.4 Mo, so as to prevent precipitation of the Laves phase and to stably secure an effect of increasing high-temperature strength due to solid solution Mo.Type: GrantFiled: November 14, 2001Date of Patent: May 25, 2004Assignee: JFE Steel CorporationInventors: Atsushi Miyazaki, Junichiro Hirasawa, Mineo Muraki, Yoshihiro Yazawa, Osamu Furukimi
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Patent number: 6737018Abstract: A corrosion-resistant chromium steel for architectural and civil engineering structural elements, includes 0.0015 to 0.02 mass percent C, 0.0015 to 0.02 mass percent N, 0.1 to 1.0 mass percent Si, 0.1 to 3.0 mass percent Mn, more than 5 mass percent to less than 10 mass percent Cr, 0.01 to 3.0 mass percent Ni, 0.1 mass percent or less of Al, 0.05 mass percent or less of P, 0.03 mass percent or less of S, 0.01 to 1.0 mass percent Co, and the balance being Fe and incidental impurities. The steel has high long-term corrosion resistance and high weld-zone toughness. Preferably, the steel further includes 0.01 to 0.5 mass percent V and 0.001 to 0.05 mass percent W, the Cr content is in the range of more than 5 mass percent to less than 8 mass percent, and the Cr, V, and W contents are within a specified ratio.Type: GrantFiled: January 16, 2002Date of Patent: May 18, 2004Assignee: JFE Steel CorporationInventors: Hiroki Ota, Takumi Ujiro, Junichiro Hirasawa, Osamu Furukimi
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Publication number: 20030188813Abstract: A structural hot-rolled or cold-rolled stainless steel sheet having improved intergranular corrosion resistance and toughness at the welding heat affected zone and further having low strength and high elongation. The composition of the steel sheet contains less than about 0.008 mass percent of C; about 1.0 mass percent or less of Si; about 1.5 mass percent or less of Mn; about 11 to about 15 mass percent of Cr; more than about 1.0 mass percent and about 2.5 mass percent or less of Ni; less than about 0.10 mass percent of Al; about 0.009 mass percent or less of N; about 0.04 mass percent or less of P; about 0.01 mass percent or less of S; and the balance being Fe and incidental impurities. These contents satisfy the expressions: (Cr)+1.2×(Ni)≧15.0; (Ni)+0.5×(Mn)+30×(C)≦3.0; (C)+(N)≦0.015; and (Cr)−(Mn)−1.7×(Ni)−27×(C)−100×(N)≧9.0.Type: ApplicationFiled: March 24, 2003Publication date: October 9, 2003Applicant: KAWASAKI STEEL CORPORATIONInventors: Junichiro Hirasawa, Takumi Ujiro, Osamu Furukimi
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Publication number: 20030138342Abstract: A martensitic stainless steel sheet having superior corrosion resistance, toughness at the weld zones, and workability. The composition of the steel sheet is, on a mass basis: less than about 0.02% of carbon; about 1.0% or less of silicon; less than about 1.5% of manganese; about 0.04% or less of phosphorus; about 0.01% or less of sulfur; about 0.1% or less of aluminum; about 1.5% or more and less than about 4.0% of nickel; about 11% or more and less than about 15% of chromium; about 0.5% or more and less than about 2.0% of molybdenum; and less than about 0.02% of nitrogen, the balance being iron and unavoidable impurities, wherein 15.0%≦[Cr]+1.5×[Mo]+1.2×[Ni]≦20.0%; [C]+[N]<0.030%; [Ni]+0.5×([Mn]+[Mo])+30×[C]>3.0%; and 8.Type: ApplicationFiled: December 23, 2002Publication date: July 24, 2003Applicant: Kawasaki Steel CorporationInventors: Junichiro Hirasawa, Takumi Ujiro, Osamu Furukimi
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Publication number: 20030044305Abstract: The present invention provides Cr-containing steel that has satisfactory levels in all of toughness, strength (hardness) and corrosion resistance of HAZ, and that is suitably used as parts for welded structures.Type: ApplicationFiled: June 12, 2002Publication date: March 6, 2003Inventors: Atsushi Miyazaki, Junichiro Hirasawa, Susumu Satoh, Sadao Hasuno, Makoto Kobayashi, takaaki Toyooka, Makoto Kitazawa
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Patent number: 6521056Abstract: A ferritic stainless steel sheet which has not only superior high-temperature fatigue characteristics, but also superior workability at room temperatures. The steel sheet contains, by weight percent, C: not more than 0.02%, Si: 0.2 to 1.0%, Mn: not more than 1.5%, Cr: 11.0 to 20.0%, Ni: 0.05 to 2.0%, Mo: 1.0 to 2.0%, Al: not more than 1.0%, Nb: 0.2 to 0.8%, and N: not more than 0.02%, balance essentially Fe, and an aspect ratio (dRD/dTD) of grain size in planes at ¼ and ¾ sheet thickness, seen a direction normal to a sheet surface, in the range of 1.03 to 1.35. The steel sheet has a thickness greater than 0.3 mm but not greater than 2.5 mm, and a yield strength Y.S.≦360 MPa and an r-value≧1.3 at 30° C., and wherein after maintaining the steel sheet at 900° C. for one hour, the Y.S.≧18.0 MPa.Type: GrantFiled: July 25, 2001Date of Patent: February 18, 2003Assignee: Kawasaki Steel CorporationInventors: Mineo Muraki, Junichiro Hirasawa, Atsushi Miyazaki, Susumu Satoh
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Publication number: 20020155019Abstract: A corrosion-resistant chromium steel for architectural and civil engineering structural elements, includes 0.0015 to 0.02 mass percent C, 0.0015 to 0.02 mass percent N, 0.1 to 1.0 mass percent Si, 0.1 to 3.0 mass percent Mn, more than 5 mass percent to less than 10 mass percent Cr, 0.01 to 3.0 mass percent Ni, 0.1 mass percent or less of Al, 0.05 mass percent or less of P, 0.03 mass percent or less of S, 0.01 to 1.0 mass percent Co, and the balance being Fe and incidental impurities. The steel has high long-term corrosion resistance and high weld-zone toughness. Preferably, the steel further includes 0.01 to 0.5 mass percent V and 0.001 to 0.05 mass percent W, the Cr content is in the range of more than 5 mass percent to less than 8 mass percent, and the Cr, V, and W contents are within a specified ratio.Type: ApplicationFiled: January 16, 2002Publication date: October 24, 2002Applicant: KAWASAKI STEEL CORPORATIONInventors: Hiroki Ota, Takumi Ujiro, Junichiro Hirasawa, Osamu Furukimi
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Patent number: 6426039Abstract: Ferritic stainless steel comprising all three of Co, V, and B, having a Co content of about 0.01 mass % to about 0.3 mass %, a V content of about 0.01 mass % to about 0.3 mass %, and a B content of about 0.0002 mass % to about 0.0050 mass %, and having superior secondary working embrittleness resistance and superior high temperature fatigue characteristics.Type: GrantFiled: June 27, 2001Date of Patent: July 30, 2002Assignee: Kawasaki Steel CorporationInventors: Junichiro Hirasawa, Atsushi Miyazaki, Mineo Muraki, Susumu Satoh
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Publication number: 20020098107Abstract: The soft Cr-containing steel includes, on a % by mass basis, C: from about 0.001% to about 0.020%, Si: more than about 0.10% and less than about 0.50%, Mn: less than about 2.00%, P: less than about 0.060%, S: less than about 0.008%, Cr: from about 12.0% to about 16.0%, Ni: from about 0.05% to about 1.00%, N: less than about 0.020%, Nb: from about 10×(C+N) to about 1.00%, Mo: more than about 0.80% and less than about 3.00%, wherein the contents of alloying elements, represented by Si and Mo, respectively, on a % by mass, satisfy the formula Si ≦1.2-0.4 Mo, so as to prevent precipitation of the Laves phase and to stably secure an effect of increasing high-temperature strength due to solid solution Mo.Type: ApplicationFiled: November 14, 2001Publication date: July 25, 2002Applicant: Kawasaki Steel CorporationInventors: Atsushi Miyazaki, Junichiro Hirasawa, Mineo Muraki, Yoshihiro Yazawa, Osamu Furukimi
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Publication number: 20020036036Abstract: A ferritic stainless steel sheet which has not only superior high-temperature fatigue characteristics, but also superior workability at room temperatures. The steel sheet contains, by weight percent, C: not more than 0.02%, Si: 0.2 to 1.0%, Mn: not more than 1.5%, Cr: 11.0 to 20.0%, Ni: 0.05 to 2.0%, Mo: 1.0 to 2.0%, Al: not more than 1.0%, Nb: 0.2 to 0.8%, and N: not more than 0.02%, balance essentially Fe, and an aspect ratio (dRD/dTD) of grain size in planes at ¼ and ¾ sheet thickness, seen a direction normal to a sheet surface, in the range of 1.03 to 1.35. The steel sheet has a thickness greater than 0.3 mm but not greater than 2.5 mm, and a yield strength Y.S.≦360 MPa and an r-value≧1.3 at 30° C., and wherein after maintaining the steel sheet at 90° C. for one hour, the Y.S.≧18.0 MPa.Type: ApplicationFiled: July 25, 2001Publication date: March 28, 2002Applicant: Kawasaki Steel CorporationInventors: Mineo Muraki, Junichiro Hirasawa, Atsushi Miyazaki, Susumu Satoh
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Publication number: 20020007876Abstract: Ferritic stainless steel comprising all three of Co, V, and B, having a Co content of about 0.01 mass % to about 0.3 mass %, a V content of about 0.01 mass % to about 0.3 mass %, and a B content of about 0.0002 mass % to about 0.0050 mass %, and having superior secondary working embrittleness resistance and superior high temperature fatigue characteristics.Type: ApplicationFiled: June 27, 2001Publication date: January 24, 2002Applicant: Kawasaki Steel CorporationInventors: Junichiro Hirasawa, Atsushi Miyazaki, Mineo Muraki, Susumu Satoh
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Patent number: 6168756Abstract: A highly corrosion resistant chromium-containing steel has corrosion resistance and oxidation resistance comparable or superior to those of low Cr-stainless steel (Cr content: 11-13% by weight), and excellent intergranular corrosion resistance not attainable in existing chromium containing steels. However, the steel has such a low Cr content that it is not classified as a stainless steel. A preferred composition on a weight % basis, is: C: 0.015% or less, Si: from more than 1.0% to 2.0%, Mn: 0.5% or less, P: 0.05% or less, S: 0.01 or less, Ni: 0.015% or less, provided that sum of the C content and the N content (C+N): 0.020% or less. Ti: from more than 0.30% to 0.50% in which the contents for Cr, Ti, C and N, that is, [Cr], [Ti], [C] and [N] satisfying the following relation: [Ti]/([C]+[N])≧64−4×[Cr], balance of Fe and incidental impurities.Type: GrantFiled: November 1, 1999Date of Patent: January 2, 2001Assignee: Kawasaki Steel CorporationInventors: Junichiro Hirasawa, Atsushi Miyazaki, Kazuhide Ishii, Susumu Satoh, Haruhiko Ishizuka