Patents by Inventor Junji Oohara
Junji Oohara has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 8610246Abstract: In a manufacturing method for a semiconductor device having a coil layer part on a substrate, two support substrates each having a flat surface are prepared, and a component member is formed on the flat surface of each of the support substrates. The component member includes a wiring portion having a predetermined pattern and an insulation film surrounding the wiring portion. The wiring portion is provided with a connecting portion exposing from the insulation film. A coil layer part is formed by opposing and bonding the component members formed on the support substrates to each other while applying pressure in a condition where the flat surfaces of the support substrates are parallel to each other. A coil is formed in the coil layer part by connecting the wiring portions through the connecting portions.Type: GrantFiled: April 11, 2011Date of Patent: December 17, 2013Assignee: DENSO CORPORATIONInventors: Shinji Yoshihara, Kazushi Asami, Yasuhiro Kitamura, Junji Oohara
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Patent number: 8461052Abstract: In a process for forming trenches having M different widths in a substrate, a passivation step and an etching step are alternately performed. The passivation step includes depositing a passivation layer on a bottom of the trenches by converting gas introduced in a chamber into plasma. The etching step includes removing the passivation layer on the bottom of the trenches and applying reactive ion etching to the bottom to increase a depth of the trenches. The etching step further includes setting energy for the reactive ion etching to a predetermined value when the passivation layer on the bottom of the trench having the Nth smallest width is removed. The value allows the etching amount of the trench having the Nth smallest width to be equal to or greater than the etching amount of the trench having the (N+1)th smallest width.Type: GrantFiled: March 28, 2011Date of Patent: June 11, 2013Assignee: DENSO CORPORATIONInventors: Junji Oohara, Kazushi Asami
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Publication number: 20110248380Abstract: In a manufacturing method for a semiconductor device having a coil layer part on a substrate, two support substrates each having a flat surface are prepared, and a component member is formed on the flat surface of each of the support substrates. The component member includes a wiring portion having a predetermined pattern and an insulation film surrounding the wiring portion. The wiring portion is provided with a connecting portion exposing from the insulation film. A coil layer part is formed by opposing and bonding the component members formed on the support substrates to each other while applying pressure in a condition where the flat surfaces of the support substrates are parallel to each other. A coil is formed in the coil layer part by connecting the wiring portions through the connecting portions.Type: ApplicationFiled: April 11, 2011Publication date: October 13, 2011Applicant: DENSO CORPORATIONInventors: Shinji YOSHIHARA, Kazushi Asami, Yasuhiro Kitamura, Junji Oohara
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Publication number: 20110244687Abstract: In a process for forming trenches having M different widths in a substrate, a passivation step and an etching step are alternately performed. The passivation step includes depositing a passivation layer on a bottom of the trenches by converting gas introduced in a chamber into plasma. The etching step includes removing the passivation layer on the bottom of the trenches and applying reactive ion etching to the bottom to increase a depth of the trenches. The etching step further includes setting energy for the reactive ion etching to a predetermined value when the passivation layer on the bottom of the trench having the Nth smallest width is removed. The value allows the etching amount of the trench having the Nth smallest width to be equal to or greater than the etching amount of the trench having the (N+1)th smallest width.Type: ApplicationFiled: March 28, 2011Publication date: October 6, 2011Applicant: DENSO CORPORATIONInventors: Junji OOHARA, Kazushi Asami
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Patent number: 7799588Abstract: A method of manufacturing an optical device includes: a first step of forming an optical-device forming body that includes a plurality of columnar structures arranged in an arrangement direction on a substrate surface via a trench and an outline structure connected to and containing therein the plurality of columnar structures; a second step of oxidizing the optical-device forming body from a state where the optical-device forming body starts to be oxidized to a state where the columnar structure is oxidized; and a third step in which an unoxidized residual part of the outline structure in the second step is oxidized after the second step so as to form an oxidized body. Furthermore, the third step includes restraining the outline structure from being deformed with respect to at least the arrangement direction of the columnar structures in the third step.Type: GrantFiled: April 10, 2007Date of Patent: September 21, 2010Assignee: DENSO CORPORATIONInventors: Junji Oohara, Hisaya Katoh, Toshiyuki Morishita, Yukihiro Takeuchi
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Patent number: 7612944Abstract: An optical device includes a silicon substrate, and multiple columnar members. The columnar members are integrally formed with the silicon substrate and stand on a top surface of the silicon substrate. The columnar members are made of silicon oxide. Light enters the columnar members in a first direction and propagates through the columnar members in a second direction. The columnar members extend in a third direction. The columnar members are arranged with a gap in the second direction. The second direction is perpendicular to the third direction. An angle between the first and third directions is greater than a critical angle and equal to or less than 90 degrees.Type: GrantFiled: November 1, 2007Date of Patent: November 3, 2009Assignee: DENSO CORPORATIONInventors: Junji Oohara, Yukihiro Takeuchi
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Patent number: 7601551Abstract: A method for manufacturing an optical device having an optical block, through which a light is transmitted, is provided. The method includes steps of: forming a plurality of silicon oxide members, which is disposed on a silicon substrate, wherein the silicon oxide members are arranged in parallel each other by a predetermined clearance between two adjacent silicon oxide members; and pouring a super critical fluid into the clearance so that the clearance is filled with a product formed from a predetermined compound for forming the optical block, wherein the predetermined compound is dissolved in the super critical fluid.Type: GrantFiled: July 20, 2006Date of Patent: October 13, 2009Assignee: DENSO CORPORATIONInventors: Yukihiro Takeuchi, Junji Oohara
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Patent number: 7540192Abstract: A method for manufacturing a physical quantity sensor having a movable portion, a support portion and an optical part is provided. The method includes steps of: etching a silicon substrate so that a movable-portion-to-be-formed portion, a support-portion-to-be-formed portion, and an optical-part-to-be-formed portion having a plurality of columns and trenches are formed; oxidizing the optical-part-to-be-formed portion so that each column changes to a silicon oxide column and the trench is filled with a silicon oxide layer; and removing a part of the movable-portion-to-be-formed portion connecting to the silicon substrate so that the movable portion is separated from the silicon substrate.Type: GrantFiled: August 17, 2006Date of Patent: June 2, 2009Assignee: DENSO CORPORATIONInventors: Yukihiro Takeuchi, Junji Oohara
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Patent number: 7532404Abstract: An optical device includes a semiconductor substrate and an optical part having a plurality of columnar members disposed on the substrate. Each columnar member is disposed in a standing manner and adhered each other so that the optical part is provided. The optical part is integrated with the substrate. This optical part has high design freedom.Type: GrantFiled: September 28, 2006Date of Patent: May 12, 2009Assignee: DENSO CORPORATIONInventors: Junji Oohara, Kazuhiko Kano, Yoshitaka Noda, Yukihiko Takeuchi, Toshiyuki Morishita
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Patent number: 7437036Abstract: A method for manufacturing an optical device is provided. The device includes an optical waveguide path having a Bragg grating and a movable portion disposed near the Bragg grating. A displacement of the movable portion provides a change of spacing of the Bragg grating so that a light passing through the optical waveguide path is changed. The optical device detects the physical quantity based on a change of the light. The method includes steps of: forming the optical waveguide path with the Bragg grating on a first part of a silicon substrate; and forming the movable portion on a second part of the silicon substrate.Type: GrantFiled: August 31, 2006Date of Patent: October 14, 2008Assignee: DENSO CORPORATIONInventors: Junji Oohara, Yukihiro Takeuchi
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Publication number: 20080130139Abstract: An optical device includes a silicon substrate, and multiple columnar members. The columnar members are integrally formed with the silicon substrate and stand on a top surface of the silicon substrate. The columnar members are made of silicon oxide. Light enters the columnar members in a first direction and propagates through the columnar members in a second direction. The columnar members extend in a third direction. The columnar members are arranged with a gap in the second direction. The second direction is perpendicular to the third direction. An angle between the first and third directions is greater than a critical angle and equal to or less than 90 degrees.Type: ApplicationFiled: November 1, 2007Publication date: June 5, 2008Applicant: DENSO CORPORATIONInventors: Junji Oohara, Yukihiro Takeuchi
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Publication number: 20070251915Abstract: A method of manufacturing an optical device includes: a first step of forming an optical-device forming body that includes a plurality of columnar structures arranged in an arrangement direction on a substrate surface via a trench and an outline structure connected to and containing therein the plurality of columnar structures; a second step of oxidizing the optical-device forming body from a state where the optical-device forming body starts to be oxidized to a state where the columnar structure is oxidized; and a third step in which an unoxidized residual part of the outline structure in the second step is oxidized after the second step so as to form an oxidized body. Furthermore, the third step includes restraining the outline structure from being deformed with respect to at least the arrangement direction of the columnar structures in the third step.Type: ApplicationFiled: April 10, 2007Publication date: November 1, 2007Applicant: DENSO CORPORATIONInventors: Junji Oohara, Hisaya Katoh, Toshiyuki Morishita, Yukihiro Takeuchi
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Patent number: 7214625Abstract: A method for manufacturing a semiconductor device having a movable portion includes the steps of: forming a trench on a semiconductor layer so that the trench reaches an insulation layer; and forming a movable portion by etching a sidewall of the trench so that the semiconductor layer is separated from the insulation layer. The steps of forming the trench and forming the movable portion are performed by a reactive ion etching method. The insulation layer disposed on the bottom of the trench is prevented from charging positively in the step of forming the trench. The insulation layer disposed on the bottom of the trench is charged positively in the step of forming the movable portion.Type: GrantFiled: September 9, 2004Date of Patent: May 8, 2007Assignee: Denso CorporationInventors: Kazushi Asami, Junji Oohara, Hiroshi Muto, Kazuhiko Sugiura, Tsuyoshi Fukada, Yukihiro Takeuchi
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Publication number: 20070069318Abstract: A method for manufacturing a physical quantity sensor having a movable portion, a support portion and an optical part is provided. The method includes steps of: etching a silicon substrate so that a movable-portion-to-be-formed portion, a support-portion-to-be-formed portion, and an optical-part-to-be-formed portion having a plurality of columns and trenches are formed; oxidizing the optical-part-to-be-formed portion so that each column changes to a silicon oxide column and the trench is filled with a silicon oxide layer; and removing a part of the movable-portion-to-be-formed portion connecting to the silicon substrate so that the movable portion is separated from the silicon substrate.Type: ApplicationFiled: August 17, 2006Publication date: March 29, 2007Applicant: DENSO CORPORATIONInventors: Yukihiro Takeuchi, Junji Oohara
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Publication number: 20070058901Abstract: A method for manufacturing an optical device is provided. The device includes an optical waveguide path having a Bragg grating and a movable portion disposed near the Bragg grating. A displacement of the movable portion provides a change of spacing of the Bragg grating so that a light passing through the optical waveguide path is changed. The optical device detects the physical quantity based on a change of the light. The method includes steps of: forming the optical waveguide path with the Bragg grating on a first part of a silicon substrate; and forming the movable portion on a second part of the silicon substrate.Type: ApplicationFiled: August 31, 2006Publication date: March 15, 2007Applicant: DENSO CORPORATIONInventors: Junji Oohara, Yukihiro Takeuchi
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Publication number: 20070059856Abstract: A method for manufacturing an optical device having an optical block, through which a light is transmitted, is provided. The method includes steps of: forming a plurality of silicon oxide members, which is disposed on a silicon substrate, wherein the silicon oxide members are arranged in parallel each other by a predetermined clearance between two adjacent silicon oxide members; and pouring a super critical fluid into the clearance so that the clearance is filled with a product formed from a predetermined compound for forming the optical block, wherein the predetermined compound is dissolved in the super critical fluid.Type: ApplicationFiled: July 20, 2006Publication date: March 15, 2007Applicant: DENSO CORPORATIONInventors: Yukihiro Takeuchi, Junji Oohara
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Patent number: 7174072Abstract: An optical device includes: a silicon substrate; a plurality of silicon oxide columns having a rectangular plan shape; and a cavity disposed between the columns. Each column has a lower portion disposed on the substrate. Each column has a width defined as W1. The cavity has a width defined as W2. A ratio of W1/W2 becomes smaller as it goes to the lower portion of the column. A core layer provided by the columns and the cavity can have the thickness equal to or larger than a few dozen ?m easily. Therefore, connection loss between a light source and the device is reduced.Type: GrantFiled: May 31, 2005Date of Patent: February 6, 2007Assignee: Denso CorporationInventors: Junji Oohara, Shinji Yoshihara, Yukihiro Takeuchi
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Publication number: 20070019406Abstract: An optical device includes a semiconductor substrate and an optical part having a plurality of columnar members disposed on the substrate. Each columnar member is disposed in a standing manner and adhered each other so that the optical part is provided. The optical part is integrated with the substrate. This optical part has high design freedom.Type: ApplicationFiled: September 28, 2006Publication date: January 25, 2007Applicant: DENSO CORPORATIONInventors: Junji Oohara, Kazuhiko Kano, Yoshitaka Noda, Yukihiro Takeuchi, Toshiyuki Morishita
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Patent number: 7129176Abstract: An optical device includes a semiconductor substrate and an optical part having a plurality of columnar members disposed on the substrate. Each columnar member is disposed in a standing manner and adhered each other so that the optical part is provided. The optical part is integrated with the substrate. This optical part has high design freedom.Type: GrantFiled: January 20, 2004Date of Patent: October 31, 2006Assignee: Denso CorporationInventors: Junji Oohara, Kazuhiko Kano, Yoshitaka Noda, Yukihiro Takeuchi, Toshiyuki Morishita
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Publication number: 20050265662Abstract: An optical device includes: a silicon substrate; a plurality of silicon oxide columns having a rectangular plan shape; and a cavity disposed between the columns. Each column has a lower portion disposed on the substrate. Each column has a width defined as W1. The cavity has a width defined as W2. A ratio of W1/W2 becomes smaller as it goes to the lower portion of the column. A core layer provided by the columns and the cavity can have the thickness equal to or larger than a few dozen ?m easily. Therefore, connection loss between a light source and the device is reduced.Type: ApplicationFiled: May 31, 2005Publication date: December 1, 2005Inventors: Junji Oohara, Shinji Yoshihara, Yukihiro Takeuchi