Patents by Inventor Junji Saito

Junji Saito has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7067587
    Abstract: A novel graft polymer useful in various uses that has a polyolefin backbone having polyolefin segments excellent in moldability can be obtained by homopolymerizing a novel polyolefin macromonomer or polymerizing the novel polyolefin macromonomer in the coexistence of other olefins depending on need, wherein the macromonomer has at the terminal of its polyolefin chain a vinyl group whose ?-position may be substituted, and the macromonomer can be efficiently obtained by a method, for example, successively carrying out i) a step of producing a polyolefin having a hydroxyl group at the terminal of the polyolefin chain and ii) a step of converting the terminal hydroxyl group of the polyolefin in chain into an acryloyl group, a methacryloyl group or a styryl group.
    Type: Grant
    Filed: August 29, 2003
    Date of Patent: June 27, 2006
    Assignee: Mitsui Chemicals, Inc.
    Inventors: Hideyuki Kaneko, Shin-ichi Kojoh, Nobuo Kawahara, Shingo Matsuo, Tomoaki Matsugi, Junji Saito, Sadahiko Matsuura, Kazuhisa Miyazaki, Norio Kashiwa
  • Patent number: 7009014
    Abstract: A process for polymerizing an olefin is capable of polymerizing an olefin with excellent polymerization activity, and comprises polymerizing or copolymerizing an olefin at a polymerization reaction temperature of 50 to 200° C. in the presence of a catalyst comprising a transition metal compound (A) represented by the following formula (I), a compound (B-1) having a reduction ability which reacts with the transition metal compound (A) to convert an imine structure moiety to a metal amide structure, and a compound (B-2) which reacts with the transition metal compound (A) to form an ion pair; wherein M is a transition metal atom of Groups 3 to 11 of the periodic table; m is an integer of 1 to 6; Y is O, S, Se, or —C(R7)—; R1 to R7 may be the same or different, and are each a hydrogen atom, a halogen atom, a hydrocarbon group, an oxgen-containing group, a nitrogen-containing group and the like; n is a number satisfying a valence of M; and X is a hydrogen atom, a halogen atom, a hydrocarbon group and the like.
    Type: Grant
    Filed: June 29, 2001
    Date of Patent: March 7, 2006
    Assignee: Mitsui Chemicals, Inc.
    Inventors: Yasuhiko Suzuki, Tomoaki Matsugi, Yukihiro Takagi, Yasunori Yoshida, Junji Saito, Shigekazu Matsui, Yoshihisa Inoue, Terunori Fujita
  • Publication number: 20060047096
    Abstract: An ethylene (co)polymer of the present invention is a (co)polymer with excellent moldability and mechanical properties and either an ethylene homopolymer or a copolymer of ethylene and an ?-olefin of 4 to 20 carbon atoms. The (co)polymer has methyl branches measured by 13C-NMR less than 0.1 in number per 1,000 carbon atoms and Mw/Mn measured by GPC not lower than 1.8 and lower than 4.5. The (co)polymer is either an ethylene homopolymer or a copolymer of ethylene and an ?-olefin of 3 to 20 carbon atoms. The melt tension (MT) and the swell ratio (SR) satisfy the relation; log(MT)>12.9?7.15×SR; and the intrinsic viscosity ([?]) and the melt flow rate (MFR) satisfy the relation; [?]>1.85×MFR?0.192 in the case of MFR<1 and the relation; [?]>1.85×MFR?0.213 in the case of MFR?1. Such an ethylene (co)polymer can be usable for various molding applications and especially suitable for pipes.
    Type: Application
    Filed: August 26, 2005
    Publication date: March 2, 2006
    Inventors: Mamoru Takahashi, Tetsuji Kasai, Junji Saito, Naoto Matsukawa, Kazutaka Tsuru, Makoto Mitani, Terunori Fujita, Shiro Otsuzuki, Tetsuhiro Matsumoto, Toshiyuki Tsutsui
  • Publication number: 20060047079
    Abstract: An ethylene (co)polymer of the present invention is a (co)polymer with excellent moldability and mechanical properties and either an ethylene homopolymer or a copolymer of ethylene and an ?-olefin of 4 to 20 carbon atoms. The (co)polymer has methyl branches measured by 13C-NMR less than 0.1 in number per 1,000 carbon atoms and Mw/Mn measured by GPC not lower than 1.8 and lower than 4.5. The (co)polymer is either an ethylene homopolymer or a copolymer of ethylene and an ?-olefin of 3 to 20 carbon atoms. The melt tension (MT) and the swell ratio (SR) satisfy the relation; log(MT)>12.9?7.15×SR; and the intrinsic viscosity ([?]) and the melt flow rate (MFR) satisfy the relation; [?]>1.85×MFR?0.192 in the case of MFR<1 and the relation; [?]>1.85×MFR?0.213 in the case of MFR?1. Such an ethylene (co)polymer can be usable for various molding applications and especially suitable for pipes.
    Type: Application
    Filed: August 26, 2005
    Publication date: March 2, 2006
    Inventors: Mamoru Takahashi, Tetsuji Kasai, Junji Saito, Naoto Matsukawa, Kazutaka Tsuru, Makoto Mitani, Terunori Fujita, Shiro Otsuzuki, Tetsuhiro Matsumoto, Toshiyuki Tsutsui
  • Patent number: 6995229
    Abstract: The present invention relates to a polymer having a melt tension (MT (g)) substantially the same as or lower than that of a conventional polymer which is substantially the same as the polymer in the recurring unit of the main skeleton, the molecular weight, the molecular weight distribution and the crystallinity, and having a flow activation energy (Ea (KJ/mol)) larger than a value obtained by adding 5 KJ/mol to the Ea value of the conventional polymer. A preferred example of the polymer is a branched polyolefin comprising 50 to 100% by mol of recurring units derived from ethylene and 0 to 50% by mol of recurring units derived from an ?-olefin of 3 to 20 carbon atoms and having the following properties: the flow activation energy (Ea (KJ/mol)) and the ?-olefin content (C (% by weight)) satisfy a specific relation, and the melt tension (MT (g)) and the melt flow rate (MFR (g/10 min)) satisfy a specific relation. This branched polyolefin is excellent in moldability and mechanical strength.
    Type: Grant
    Filed: July 26, 2001
    Date of Patent: February 7, 2006
    Assignee: Mitsui Chemicals, Inc.
    Inventors: Norio Kashiwa, Shinichi Kojoh, Shingo Matsuo, Junji Saito, Terunori Fujita, Makoto Mitani, Mamoru Takahashi, Yasuo Sato
  • Patent number: 6962890
    Abstract: An olefin polymerization catalyst having a high polymerization activity at high temperatures and a process for olefin polymerization using the catalyst are disclosed. The olefin polymerization catalyst comprises a transition metal compound which is represented by the following formula (I) and in which the net charge parameter of the central metal is not more than 2.00: wherein M is a transition metal atom of Group 4 to Group 5 of the periodic table, m is an integer of 1 to 5, Q is —N? or —C(R2)?, A is —O—, —S—, —Se— or —N(R5)—, R1 is an aliphatic hydrocarbon group or an alicyclic hydrocarbon group, R2 to R5 are each a hydrogen atom, a hydrocarbon group, an oxygen-containing group or the like, n is a number satisfying a valence of M, and X is a hydrogen atom, a halogen atom, a hydrocarbon group or the like.
    Type: Grant
    Filed: April 23, 2002
    Date of Patent: November 8, 2005
    Assignee: Mitsui Chemicals, Inc.
    Inventors: Naoto Matsukawa, Kazutaka Tsuru, Masatoshi Nitabaru, Junji Saito, Tetsuhiro Matsumoto
  • Publication number: 20050225515
    Abstract: A light emitting element drive apparatus capable of always outputting the lowest voltage satisfying the drive conditions and having a high light emitting efficiency and a low power loss, and a portable apparatus using the same, comprising an LED drive apparatus 10 to which LEDs 20-1 to 20-n of different drive voltages required for emitting light are connected in parallel and driving one or more LEDs, wherein the LED drive apparatus 10 has drive circuits 13-1 to 13-n connected to the corresponding LEDs among a plurality of LEDs and driving the corresponding LEDs with luminances based on set values and power supply circuits 14 and 15 for deciding a drive voltage value required for the highest light emission among one or more LEDs driven to emit light based on drive states of drive circuits (for example terminal voltages of the current source) and supplying a drive voltage having at least the decided value to a plurality of LEDs in parallel.
    Type: Application
    Filed: May 29, 2003
    Publication date: October 13, 2005
    Applicant: SONY CORPORATION
    Inventors: Kazuhito Tsuchida, Junji Saito, Kazuo Sudo
  • Patent number: 6930152
    Abstract: A propylene polymer composition is prepared by mixing propylene homo- or co-polymer (A) obtained using a transition metal catalyst compound (h), defined herein, with a co-catalyst, e.g., organoaluminum oxy compound, with an olefin elastomer (D) and another olefin polymer (E), e.g., polyethylene. Alternatively, the combination of propylene polymer (A), olefin elastomer (D) and olefin polymer (E) is prepared by a multi-stage polymerization method. In both cases, the propylene homo- or co-polymer (A) may include a second propylene homo- or co-polymer (A?) wherein the ratio of intrinsic viscosities of propylene polymers (A) and (A?) is in the range of 3 to 30. These propylene polymer compositions are excellent in heat resistance, mechanical strength, tensile elongation at break, etc., and can be used in the fabrication of structural materials, films and sheets.
    Type: Grant
    Filed: December 11, 2003
    Date of Patent: August 16, 2005
    Assignee: Mitsui Chemicals, Inc.
    Inventors: Mikio Hashimoto, Takasi Ueda, Masaaki Kawasaki, Satoru Moriya, Akira Mizuno, Daisuke Fukuoka, Junichi Imuta, Keiji Hirose, Junji Saito, Yoshihisa Kiso
  • Publication number: 20050176890
    Abstract: The invention has an object of providing a process for producing an ethylene/?-olefin/non-conjugated polyene copolymer with good polymerization activity and high conversion of non-conjugated polyene. The invention achieves the object by providing a process for producing an ethylene/?-olefin/non-conjugated polyene copolymer that comprises copolymerizing ethylene, an ?-olefin and a non-conjugated polyene in a hydrocarbon solvent with use of a transition metal compound catalyst, and removing the unreacted monomers and the hydrocarbon solvent from the copolymer solution without removing the catalyst residue, wherein the copolymerization is carried out at a polymerization temperature of 100° C. or above and a polymerization pressure of 2.7 MPa or above in a manner such that the non-conjugated polyene concentration in the polymerization solution is less than the maximum non-conjugated polyene concentration Cmax (mol/L) indicated below: Cmax=0.050 (mol/L) when the copolymer has an iodine value (IV) of 9.
    Type: Application
    Filed: January 23, 2004
    Publication date: August 11, 2005
    Inventors: Sadahiko Matsuura, Hidetatsu Murakami, Yasuhiro Hasada, Junji Saito, Terunori Fujita, Shigekazu Matsui
  • Publication number: 20050124771
    Abstract: The invention provides a process using olefin polymerization catalysts exhibiting excellent polymerization activities. The olefin polymerization catalysts of the invention contain a transition metal compound of and at least one of an organometallic compound, an organoaluminum oxy-compound or a compound which reacts with said transition metal compound to form an ion pair. The process using the inventive catalysts is useful in producing ?-olefin/conjugated diene copolymers having specific properties.
    Type: Application
    Filed: January 5, 2005
    Publication date: June 9, 2005
    Applicant: Mitsui Chemicals, Inc.
    Inventors: Terunori Fujita, Yasushi Tohi, Makoto Mitani, Shigekazu Matsui, Junji Saito, Masatoshi Nitabaru, Kiyoaki Sugi, Haruyuki Makio, Toshiyuki Tsutsui
  • Patent number: 6897176
    Abstract: A novel olefin polymerization catalyst is provided which comprises (A) a transition metal compound or lanthanoid compound containing two or more atoms selected from the group consisting of boron, nitrogen, oxygen, phosphorus, sulfur, and selenium; and (B) a Lewis acid. A process for producing an olefin polymer is also provided. The catalyst has a high olefin polymerization activity without a combined use of an expensive organoaluminum oxy-compound or organoboron compound, and can maintain the high activity for a long polymerization time.
    Type: Grant
    Filed: February 21, 2002
    Date of Patent: May 24, 2005
    Assignee: Mitsui Chemicals, Inc.
    Inventors: Yasushi Nakayama, Hideyuki Kaneko, Hideki Bandoh, Yoshiho Sonobe, Junji Saito, Shinichi Kojoh, Makoto Mitani, Yasuhiko Suzuki, Shigekazu Matsui, Norio Kashiwa, Terunori Fujita
  • Patent number: 6875718
    Abstract: The invention provides olefin polymerization catalysts exhibiting excellent polymerization activities, a process for olefin polymerization using the catalysts, a novel transition metal compound useful for the catalysts, and ?-olefin/conjugated diene copolymers having specific properties. The olefin polymerization catalysts of the invention contain (A) a transition metal compound of formula (I), and (B) an organometallic compound, an organoaluminum oxy-compound or an ionizing ionic compound. The novel transition metal compounds of the invention are compounds of formula (I) wherein M is a transition metal atom of Group 3 or 4 of the periodic table; R1 is a hydrocarbon group, etc.; R2 to R5 are each H, a halogen, a hydrocarbon group, etc.; R6 is a halogen, a hydrocarbon group, etc.
    Type: Grant
    Filed: August 31, 2001
    Date of Patent: April 5, 2005
    Assignee: Mitsui Chemicals, Inc.
    Inventors: Terunori Fujita, Yasushi Tohi, Makoto Mitani, Shigekazu Matsui, Junji Saito, Masatoshi Nitabaru, Kiyoaki Sugi, Haruyuki Makio, Toshiyuki Tsutsui
  • Publication number: 20050065302
    Abstract: The present invention provides an olefin polymer having a narrow molecular weight distribution and a specific molecular weight, an olefin polymer having a functional group introduced at the terminal, a tapered polymer containing a segment wherein monomer composition continuously changes in the polymer chain, an olefin polymer having different segments which are bonded to each other, and a process for preparing these polymers. The olefin polymers of the invention are polymers of olefins of 2 to 20 carbon atoms and have a number-average molecular weight of not less than 500 and Mw/Mn of not more than 1.5.
    Type: Application
    Filed: September 29, 2004
    Publication date: March 24, 2005
    Inventors: Makoto Mitani, Yasunori Yoshida, Junichi Mohri, Kazutaka Tsuru, Seiichi Ishii, Shinichi Kojoh, Tomoaki Matsugi, Junji Saito, Naoto Matsukawa, Shigekazu Matsui, Takashi Nakano, Hidetsugu Tanaka, Norio Kashiwa, Terunori Fujita
  • Patent number: 6838540
    Abstract: The present invention provides an olefin polymer having a narrow molecular weight distribution and a specific molecular weight, an olefin polymer having a functional group introduced at the terminal, a tapered polymer containing a segment wherein monomer composition continuously changes in the polymer chain, an olefin polymer having different segments which are bonded to each other, and a process for preparing these polymers. The olefin polymers of the invention are polymers of olefins of 2 to 20 carbon atoms and have a number-average molecular weight of not less than 500 and Mw/Mn of not more than 1.5.
    Type: Grant
    Filed: January 26, 2001
    Date of Patent: January 4, 2005
    Assignee: Mitsui Chemicals, Inc.
    Inventors: Makoto Mitani, Yasunori Yoshida, Junichi Mohri, Kazutaka Tsuru, Seiichi Ishii, Shinichi Kojoh, Tomoaki Matsugi, Junji Saito, Naoto Matsukawa, Shigekazu Matsui, Takashi Nakano, Hidetsugu Tanaka, Norio Kashiwa, Terunori Fujita
  • Patent number: 6838522
    Abstract: A propylene polymer composition comprising a propylene polymer prepared by using a zirconocene catalyst having two aryl-substituted indenyl group and having a melt flow rate (MFR) of 0.01 to 30 g/10 min and a second propylene polymer prepared by using a zirconocene catalyst having a melt flow rate (MFR) of 30 to 1,000 g/10 min and, if desired, a soft polymer, a ratio of the MFR of the second propylene polymer to the MFR of the second propylene polymer being not less than 30. These propylene polymer compositions are excellent in heat resistance, mechanical strength, tensile elongation at break, etc., and hence they can be favorably used for various structural materials such as those of automobile and electrical appliances, daily necessaries, various films and sheets.
    Type: Grant
    Filed: October 11, 2001
    Date of Patent: January 4, 2005
    Assignee: Mitsui Chemicals, Inc.
    Inventors: Mikio Hashimoto, Takasi Ueda, Masaaki Kawasaki, Satoru Moriya, Akira Mizuno, Daisuke Fukuoka, Junichi Imuta, Keiji Hirose, Junji Saito, Yoshihisa Kiso
  • Publication number: 20040242791
    Abstract: A novel graft polymer useful in various uses that has a polyolefin backbone having polyolefin segments excellent in moldability can be obtained by homopolymerizing a novel polyolefin macromonomer or polymerizing the novel polyolefin macromonomer in the coexistence of other olefins depending on need, wherein the macromonomer has at the terminal of its polyolefin chain a vinyl group whose &agr;-position may be substituted, and the macromonomer can be efficiently obtained by a method, for example, successively carrying out i) a step of producing a polyolefin having a hydroxyl group at the terminal of the polyolefin chain and ii) a step of converting the terminal hydroxyl group of the polyolefin in chain into an acryloyl group, a methacryloyl group or a styryl group.
    Type: Application
    Filed: August 29, 2003
    Publication date: December 2, 2004
    Inventors: Hideyuki Kaneko, Shin-ichi Kojoh, Nobuo Kawahara, Shingo Matsuo, Tomoaki Matsugi, Junji Saito, Sadahiko Matsuura, Kazuhisa Miyazaki, Norio Kashiwa
  • Publication number: 20040230004
    Abstract: A propylene polymer composition is prepared by mixing propylene homo- or co-polymer (A) obtained using a transition metal catalyst compound (h), defined herein, with a co-catalyst, e.g., organoaluminum oxy compound, with an olefin elastomer (D) and another olefin polymer (E), e.g., polyethylene. Alternatively, the combination of propylene polymer (A), olefin elastomer (D) and olefin polymer (E) is prepared by a multi-stage polymerization method. In both cases, the propylene homo- or co-polymer (A) may include a second propylene homo- or co-polymer (A′) wherein the ratio of intrinsic viscosities of propylene polymers (A) and (A′) is in the range of 3 to 30. These propylene polymer compositions are excellent in heat resistance, mechanical strength, tensile elongation at break, etc., and can be used in the fabrication of structural materials, films and sheets.
    Type: Application
    Filed: December 11, 2003
    Publication date: November 18, 2004
    Applicant: MITSUI CHEMICALS, INC.
    Inventors: Mikio Hashimoto, Takasi Ueda, Masaaki Kawasaki, Satoru Moriya, Akira Mizuno, Daisuke Fukuoka, Junichi Imuta, Keiji Hirose, Junji Saito, Yoshihisa Kiso
  • Patent number: 6770723
    Abstract: The invention provides olefin polymerization catalyst exhibiting excellent polymerization activities, a process for olefin polymerization using the catalyst, a novel transition metal compound useful for the catalyst, and an &agr;-olefin/conjugated diene copolymer having specific properties. The olefin polymerization catalyst of the invention comprises (A) a transition metal compound of formula (I) or (II), and (B) an organometallic compound, an oranoaluminum oxy-compound or an ionizing ionic compound. The novel transition metal compound of the invention is a compound of formula (I) wherein M is a transition meal atom of Group 3 or 4 of the periodic table; m is an integer of 1 to 3; R1 is a hydrocarbon group, etc.; R2 to R5 are each H, a halogen, a hydrocarbon group, etc.; R6 is a halogen, a hydrocarbon group, etc.; n is a number satisfying a valence of M; and X is a halogen, a hydrocarbon group, etc.
    Type: Grant
    Filed: August 31, 2001
    Date of Patent: August 3, 2004
    Assignee: Mitsui Chemicals, Inc.
    Inventors: Terunori Fujita, Yasushi Tohi, Makoto Mitani, Shigekazu Matsui, Junji Saito, Masatoshi Nitabaru, Kiyoaki Sugi, Haruyuki Makio, Toshiyuki Tsutsui
  • Publication number: 20030130428
    Abstract: A propylene polymer composition is prepared by mixing propylene home- or co-polymer (A) obtained using a transition metal catalyst compound (h), defined herein, with a co-catalyst, e.g., organoaluminum oxy compound, with an olefin elastomer (D) and another olefin polymer (E), e.g., polyethylene. Alternatively, the combination of propylene polymer (A), olefin elastomer (D) and olefin polymer (E) is prepared by a multi-stage polymerization method. In both cases, the propylene homo- or copolymer (A) may include a second propylene homo- or co-polymer (A′) wherein the ratio of intrinsic viscosities of propylene polymers (A) and (A′) is in the range of 3 to 30. These propylene polymer compositions are excellent in heat resistance, mechanical strength, tensile elongation at break, etc., and can be used in the fabrication of structural materials, films and sheets.
    Type: Application
    Filed: September 20, 2001
    Publication date: July 10, 2003
    Inventors: Mikio Hashimoto, Takasi Ueda, Masaaki Kawasaki, Satoru Moriya, Akira Mizuno, Daisuke Fukuoka, Junichi Imuta, Keiji Hirose, Junji Saito, Yoshihisa Kiso
  • Publication number: 20030120003
    Abstract: The present invention relates to a polymer having a melt tension (MT (g)) substantially the same as or lower than that of a conventional polymer which is substantially the same as the polymer in the recurring unit of the main skeleton, the molecular weight, the molecular weight distribution and the crystallinity, and having a flow activation energy (Ea (KJ/mol)) larger than a value obtained by adding 5 KJ/mol to the Ea value of the conventional polymer. A preferred example of the polymer is a branched polyolefin comprising 50 to 100% by mol of recurring units derived from ethylene and 0 to 50% by mol of recurring units derived from an &agr;-olefin of 3 to 20 carbon atoms and having the following properties: the flow activation energy (Ea (KJ/mol)) and the &agr;-olefin content (C (% by weight)) satisfy a specific relation, and the melt tension (MT (g)) and the melt flow rate (MFR (g/10 min)) satisfy a specific relation. This branched polyolefin is excellent in moldability and mechanical strength.
    Type: Application
    Filed: March 26, 2002
    Publication date: June 26, 2003
    Inventors: Norio Kashiwa, Shinichi Kojoh, Shingo Matsuo, Junji Saito, Terunori Fujita, Makoto Mitani, Mamoru Takahashi, Yasuo Sato