Patents by Inventor Junji UMEMURA

Junji UMEMURA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20200116087
    Abstract: A valve mechanism includes a valve (a butterfly valve 30) arranged in a path in which gas flows, a drive shaft (32) coupled to the valve, and a lever member (33) attached to a lever attachment portion (321) provided at the drive shaft. The lever attachment portion of the drive shaft has a non-circular cross-sectional shape. The lever member has a through-hole (331) in a shape corresponding to a non-circular cross section of the lever attachment portion, and is fitted onto the lever attachment portion. The lever member is fixed to the drive shaft in such a manner that a first contact portion (a first contact member 34) and a second contact portion (323) sandwich the lever member in an axial direction of the drive shaft.
    Type: Application
    Filed: January 8, 2016
    Publication date: April 16, 2020
    Applicant: MAZDA MOTOR CORPORATION
    Inventors: Mitsuyuki MUROTANI, Shuhei TSUJITA, Einosuke SUEKUNI, Junji UMEMURA
  • Patent number: 10584655
    Abstract: An exhaust passage 53 includes: a first passage (high-speed passages 24b, 25b, and 26b); and a second passage (low-speed passages 24c, 25c, and 26c). A turbine housing 560 is connected to the exhaust passage 53 downstream from the collector 54. An exhaust device 100 of an engine 1 includes a valve (an exhaust variable valve 3) to open and close the first passage. A controller (an engine controller 7) closes the valve if an engine speed of the engine 1 is lower than a predetermined engine speed and opens the valve if the engine speed of the engine 1 is higher than or equal to the predetermined engine speed. The controller opens the valve even though the engine speed of the engine 1 is lower than the predetermined engine speed if performing the fuel cut control.
    Type: Grant
    Filed: March 8, 2017
    Date of Patent: March 10, 2020
    Assignee: MAZDA MOTOR CORPORATION
    Inventors: Mitsuyuki Murotani, Takafumi Nishio, Shuhei Tsujita, Einosuke Suekuni, Junji Umemura
  • Patent number: 10408120
    Abstract: An opening/closing valve structure for an engine is provided with a valve body for opening and closing an intake passage or an exhaust passage of the engine; a pair of bush members mounted on axial ends of the valve body; and a shaft member axially passing through one of the bush members and projecting from the bush member by a predetermined length within one end of the valve body. Each of the bush members is mounted in such a manner that a part of the bush member is axially received in an end of the valve body and the remaining part thereof axially projects from the end of the valve body. A portion of the shaft member projecting from the one of the bush members is connected to the valve body in such a manner that relative rotation of the shaft member with respect to the valve body is disabled.
    Type: Grant
    Filed: August 10, 2015
    Date of Patent: September 10, 2019
    Assignee: MAZDA MOTOR CORPORATION
    Inventors: Einosuke Suekuni, Masaaki Sato, Junji Umemura, Shuhei Tsujita, Hisayoshi Yamada
  • Patent number: 10260404
    Abstract: Disclosed herein is a technique for providing an engine supercharger of a reduced size allowing an exhaust gas to be introduced smoothly into a turbine scroll. A turbine for use in this supercharger includes: a turbine lead-in route, into which the exhaust gas is introduced; a turbine scroll formed continuously with the turbine lead-in route to allow the exhaust gas to swirl around inside; a turbine wheel to turn on an axis of rotation; a turbine lead-out route; a wastegate passage to bypass the exhaust gas around the turbine scroll; and a wastegate valve. The turbine lead-in route includes a throat portion having a tapered downstream portion. The wastegate passage branches from that throat portion.
    Type: Grant
    Filed: February 2, 2017
    Date of Patent: April 16, 2019
    Assignee: MAZDA MOTOR CORPORATION
    Inventors: Yoshiyuki Uehane, Junji Umemura, Tomoaki Fujiyama, Koji Hadama, Makoto Mihara
  • Patent number: 10196969
    Abstract: An exhaust device for an engine, interposed between an engine body, and a supercharger to be driven by a pressure of exhaust gas to be discharged from the engine body, includes a first exhaust passage and a second exhaust passage which introduce exhaust gas to the supercharger; a partition wall disposed between the first exhaust passage and the second exhaust passage, and configured to partition the first exhaust passage and the second exhaust passage from each other; and a valve disposed within the second exhaust passage, and configured to adjust the flow rate of exhaust gas flowing through the second exhaust passage. The partition wall includes a communication portion for communicating between the first exhaust passage and the second exhaust passage.
    Type: Grant
    Filed: August 12, 2016
    Date of Patent: February 5, 2019
    Assignee: MAZDA MOTOR CORPORATION
    Inventors: Einosuke Suekuni, Junji Umemura, Shuhei Tsujita, Makoto Mihara, Tomoaki Fujiyama, Hiroyuki Hamada, Kouji Hadama, Masahiro Ikeda
  • Patent number: 10180103
    Abstract: Disclosed herein is a technique for providing an engine supercharger allowing an exhaust gas to efficiently act on a turbine in a wide operating range. A turbine for use in a supercharger includes a turbine housing, a turbine scroll formed inside the housing continuously with a turbine lead-in route, and a turbine wheel to turn on an axis of rotation close to a tongue portion. The turbine lead-in route is partitioned by a partition wall into first and second lead-in routes. Exhaust variable valves are provided upstream of the second lead-in route in order to change the flow rate of the exhaust gas to be introduced. When viewed in the direction in which the axis of rotation extends, a downstream end of the partition is aligned with the axis of rotation and the tongue portion.
    Type: Grant
    Filed: February 2, 2017
    Date of Patent: January 15, 2019
    Assignee: MAZDA MOTOR CORPORATION
    Inventors: Yoshiyuki Uehane, Junji Umemura, Hideya Horii, Tomoaki Fujiyama
  • Publication number: 20190003400
    Abstract: A negative pressure type actuator (4) includes a diaphragm (43), an output shaft (44) extending toward an opposite side of a negative pressure chamber (410), a stopper (46) provided such that the output shaft penetrates the stopper, and a stopper engagement portion (47) fixed to the output shaft. The stopper has a first contact surface (462) configured to contact a stopper engagement portion, and the stopper engagement portion has a second contact surface (471). The first contact surface (462) is formed in an arc shape in a section including the axis (X2) of the output shaft, and the second contact surface (471) is, in the section including the axis of the output shaft, formed in an arc shape with the same curvature as that of the first contact surface.
    Type: Application
    Filed: January 8, 2016
    Publication date: January 3, 2019
    Applicant: MAZDA MOTOR CORPORATION
    Inventors: Ken OHTSUKI, Kimio ISHIDA, Shuhei TSUJITA, Einosuke SUEKUNI, Mitsuyuki MUROTANI, Junji UMEMURA
  • Publication number: 20180283303
    Abstract: An exhaust passage 53 includes: a first passage (high-speed passages 24b, 25b, and 26b); and a second passage (low-speed passages 24c, 25c, and 26c). A turbine housing 560 is connected to the exhaust passage 53 downstream from the collector 54. An exhaust device 100 of an engine 1 includes a valve (an exhaust variable valve 3) to open and close the first passage. A controller (an engine controller 7) closes the valve if an engine speed of the engine 1 is lower than a predetermined engine speed and opens the valve if the engine speed of the engine 1 is higher than or equal to the predetermined engine speed. The controller opens the valve even though the engine speed of the engine 1 is lower than the predetermined engine speed if performing the fuel cut control.
    Type: Application
    Filed: March 8, 2017
    Publication date: October 4, 2018
    Applicant: MAZDA MOTOR CORPORATION
    Inventors: Mitsuyuki MUROTANI, Takafumi NISHIO, Shuhei TSUJITA, Einosuke SUEKUNI, Junji UMEMURA
  • Publication number: 20170260912
    Abstract: An exhaust system of an engine includes a plate-like valve configured to change a cross-sectional area of an exhaust passage, a drive shaft configured to rotate the valve, a bearing provided for a wall member segmenting the exhaust passage to rotatably support the valve, and a driver configured to rotate the drive shaft. The drive shaft penetrates the wall member, and includes an extension extending outside the exhaust passage. The system also includes an auxiliary bearing that rotatably supports the extension of the drive shaft. The auxiliary bearing is spaced apart from the wall member by a predetermined distance.
    Type: Application
    Filed: February 27, 2017
    Publication date: September 14, 2017
    Applicant: MAZDA MOTOR CORPORATION
    Inventors: Shuhei TSUJITA, Einosuke SUEKUNI, Mitsuyuki MUROTANI, Junji UMEMURA
  • Publication number: 20170241329
    Abstract: Disclosed herein is a technique for providing an engine supercharger allowing an exhaust gas to efficiently act on a turbine in a wide operating range. A turbine for use in a supercharger includes a turbine housing, a turbine scroll formed inside the housing continuously with a turbine lead-in route, and a turbine wheel to turn on an axis of rotation close to a tongue portion. The turbine lead-in route is partitioned by a partition wall into first and second lead-in routes. Exhaust variable valves are provided upstream of the second lead-in route in order to change the flow rate of the exhaust gas to be introduced. When viewed in the direction in which the axis of rotation extends, a downstream end of the partition is aligned with the axis of rotation and the tongue portion.
    Type: Application
    Filed: February 2, 2017
    Publication date: August 24, 2017
    Applicant: MAZDA MOTOR CORPORATION
    Inventors: Yoshiyuki UEHANE, Junji UMEMURA, Hideya HORII, Tomoaki FUJIYAMA
  • Publication number: 20170234211
    Abstract: Disclosed herein is a technique for providing an engine supercharger of a reduced size allowing an exhaust gas to be introduced smoothly into a turbine scroll. A turbine for use in this supercharger includes: a turbine lead-in route, into which the exhaust gas is introduced; a turbine scroll formed continuously with the turbine lead-in route to allow the exhaust gas to swirl around inside; a turbine wheel to turn on an axis of rotation; a turbine lead-out route; a wastegate passage to bypass the exhaust gas around the turbine scroll; and a wastegate valve. The turbine lead-in route includes a throat portion having a tapered downstream portion. The wastegate passage branches from that throat portion.
    Type: Application
    Filed: February 2, 2017
    Publication date: August 17, 2017
    Applicant: MAZDA MOTOR CORPORATION
    Inventors: Yoshiyuki UEHANE, Junji UMEMURA, Tomoaki FUJIYAMA, Koji HADAMA, Makoto MIHARA
  • Publication number: 20170114711
    Abstract: An opening/closing valve structure for an engine is provided with a valve body for opening and closing an intake passage or an exhaust passage of the engine; a pair of bush members mounted on axial ends of the valve body; and a shaft member axially passing through one of the bush members and projecting from the bush member by a predetermined length within one end of the valve body. Each of the bush members is mounted in such a manner that a part of the bush member is axially received in an end of the valve body and the remaining part thereof axially projects from the end of the valve body. A portion of the shaft member projecting from the one of the bush members is connected to the valve body in such a manner that relative rotation of the shaft member with respect to the valve body is disabled.
    Type: Application
    Filed: August 10, 2015
    Publication date: April 27, 2017
    Applicant: MAZDA MOTOR CORPORATION
    Inventors: Einosuke SUEKUNI, Masaaki SATO, Junji UMEMURA, Shuhei TSUJITA, Hisayoshi YAMADA
  • Publication number: 20170058763
    Abstract: An exhaust device for an engine, interposed between an engine body, and a supercharger to be driven by a pressure of exhaust gas to be discharged from the engine body, includes a first exhaust passage and a second exhaust passage which introduce exhaust gas to the supercharger; a partition wall disposed between the first exhaust passage and the second exhaust passage, and configured to partition the first exhaust passage and the second exhaust passage from each other; and a valve disposed within the second exhaust passage, and configured to adjust the flow rate of exhaust gas flowing through the second exhaust passage. The partition wall includes a communication portion for communicating between the first exhaust passage and the second exhaust passage.
    Type: Application
    Filed: August 12, 2016
    Publication date: March 2, 2017
    Applicant: MAZDA MOTOR CORPORATION
    Inventors: Einosuke SUEKUNI, Junji UMEMURA, Shuhei TSUJITA, Makoto MIHARA, Tomoaki FUJIYAMA, Hiroyuki HAMADA, Kouji HADAMA, Masahiro IKEDA
  • Patent number: 9416725
    Abstract: A turbocharging device of an engine for a vehicle is provided. The turbocharging device includes a turbocharger for turbocharging intake air, an introduction passage connected to an introducing section of a compressor of the turbocharger, a discharge passage connected to a discharging section of the compressor of the turbocharger, a bypass passage connecting the introduction passage to the discharge passage and bypassing the compressor, and a bypass valve for opening and closing the bypass passage. A throttle part throttling a flow passage area of the introduction passage is formed in an inner circumferential surface of a part of the introduction passage, upstream of a connection part of the introduction passage with the bypass passage.
    Type: Grant
    Filed: August 18, 2014
    Date of Patent: August 16, 2016
    Assignee: Mazda Motor Corporation
    Inventors: Yoshiyuki Uehane, Junji Umemura, Atsuhiro Hatabu
  • Patent number: 9388770
    Abstract: Disclosed is an exhaust gas recirculation system for an engine (1), wherein at least a downstream sub-region of a region of an exhaust passage (33) upstream of a turbine wheel (52) is divided into two sub-passages (R1, R2) by a partition wall (20a, 30a) extending along an exhaust gas flow direction. A high-speed sub-passage (R2) in the two sub-passages (R1, R2) is equipped with an openable-closable exhaust variable valve (23). The exhaust variable valve (23) is configured to be controlled to open the high-speed sub-passage (R2) when an engine speed is equal to or greater than a reference speed, and close the high-speed sub-passage (R2) when the engine speed is less than the reference speed. An inlet (60a) of an EGR passage (60) on the side of the exhaust passage (33) is opened to the high-speed sub-passage (R2) at a position downstream of the exhaust variable valve (23).
    Type: Grant
    Filed: October 11, 2013
    Date of Patent: July 12, 2016
    Assignee: Mazda Motor Corporation
    Inventors: Shuhei Tsujita, Einosuke Suekuni, Junji Umemura, Yuki Nabetani
  • Publication number: 20160186704
    Abstract: Disclosed is an exhaust gas recirculation system provided in an engine to recirculate, to an intake manifold, a part of exhaust gas discharged from an engine body, as EGR gas. The exhaust gas recirculation system comprises: an in-head gas passage formed in a cylinder head to allow the EGR gas to pass through a position adjacent to a first coolant jacket formed in the cylinder head to allow coolant to flow therethrough an EGR cooler configured to cool the EGR gas after passing through the cylinder head via the in-head gas passage and before being introduced into the intake manifold; and a relay pipe configured to guide the EGR gas just after passing through the cylinder head, to the EGR cooler. The relay pipe is provided with a second coolant jacket for allowing coolant to flow therethrough so as to cool the EGR gas being flowing inside the relay pipe.
    Type: Application
    Filed: December 4, 2015
    Publication date: June 30, 2016
    Applicant: MAZDA MOTOR CORPORATION
    Inventors: Mitsuyuki MUROTANI, Yasushi NAKAHARA, Hiroshi SUMIMOTO, Junji UMEMURA
  • Publication number: 20150052891
    Abstract: A turbocharging device of an engine for a vehicle is provided. The turbocharging device includes a turbocharger for turbocharging intake air, an introduction passage connected to an introducing section of a compressor of the turbocharger, a discharge passage connected to a discharging section of the compressor of the turbocharger, a bypass passage connecting the introduction passage to the discharge passage and bypassing the compressor, and a bypass valve for opening and closing the bypass passage. A throttle part throttling a flow passage area of the introduction passage is formed in an inner circumferential surface of a part of the introduction passage, upstream of a connection part of the introduction passage with the bypass passage.
    Type: Application
    Filed: August 18, 2014
    Publication date: February 26, 2015
    Inventors: Yoshiyuki Uehane, Junji Umemura, Atsuhiro Hatabu
  • Publication number: 20140109569
    Abstract: Disclosed is an exhaust gas recirculation system for an engine (1), wherein at least a downstream sub-region of a region of an exhaust passage (33) upstream of a turbine wheel (52) is divided into two sub-passages (R1, R2) by a partition wall (20a, 30a) extending along an exhaust gas flow direction. A high-speed sub-passage (R2) in the two sub-passages (R1, R2) is equipped with an openable-closable exhaust variable valve (23). The exhaust variable valve (23) is configured to be controlled to open the high-speed sub-passage (R2) when an engine speed is equal to or greater than a reference speed, and close the high-speed sub-passage (R2) when the engine speed is less than the reference speed. An inlet (60a) of an EGR passage (60) on the side of the exhaust passage (33) is opened to the high-speed sub-passage (R2) at a position downstream of the exhaust variable valve (23).
    Type: Application
    Filed: October 11, 2013
    Publication date: April 24, 2014
    Applicant: MAZDA MOTOR CORPORATION
    Inventors: Shuhei TSUJITA, Einosuke SUEKUNI, Junji UMEMURA, Yuki NABETANI