Patents by Inventor Junki MATSUYA

Junki MATSUYA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230207796
    Abstract: There is provided a secondary zinc battery including: a unit cell including; a positive-electrode plate including a positive-electrode active material layer and a positive-electrode collector; a negative-electrode plate including a negative-electrode active material layer containing zinc and a negative-electrode collector; an LDH separator covering or wrapping around the entire negative-electrode active material layer; and an electrolytic solution. The positive-electrode collector has a positive-electrode collector tab extending from one edge of the positive-electrode active material layer, and the negative-electrode collector has a negative-electrode collector tab extending from the opposite edge of the negative-electrode active material layer and beyond a vertical edge of the LDH-like compound separator. The unit cell can thereby collects electricity from the positive-electrode collector tab and the negative-electrode collector tab that are disposed at opposite edges of the unit cell.
    Type: Application
    Filed: March 2, 2023
    Publication date: June 29, 2023
    Applicant: NGK INSULATORS, LTD.
    Inventors: Junki MATSUYA, Yuichi GONDA, Takeshi YAGI, Kenshin KITOH, Shohei YOKOYAMA, Naoko INUKAI, Sho YAMAMOTO
  • Patent number: 11342551
    Abstract: There is provided a secondary zinc battery including: a unit cell including; a positive-electrode plate including a positive-electrode active material layer and a positive-electrode collector; a negative-electrode plate including a negative-electrode active material layer containing zinc and a negative-electrode collector; a layered double hydroxide (LDH) separator covering or wrapping around the entire negative-electrode active material layer; and an electrolytic solution. The positive-electrode collector has a positive-electrode collector tab extending from one edge of the positive-electrode active material layer, and the negative-electrode collector has a negative-electrode collector tab extending from the opposite edge of the negative-electrode active material layer and beyond a vertical edge of the LDH separator. The unit cell can thereby collects electricity from the positive-electrode collector tab and the negative-electrode collector tab.
    Type: Grant
    Filed: March 16, 2020
    Date of Patent: May 24, 2022
    Assignee: NGK Insulators, Ltd.
    Inventors: Junki Matsuya, Yuichi Gonda, Takeshi Yagi, Kenshin Kitoh
  • Patent number: 11285468
    Abstract: A honeycomb structure includes a honeycomb structure body having porous partition walls, wherein a value of a porosity of the partition wall in a partitioning wall portion between the two cells is defined as a porosity A, a value of a porosity of the partition wall in an intersecting portion that is a region connecting two or more wall portions is defined as a porosity B, a value of A/B obtained by dividing the porosity A by the porosity B is from 0.5 to 0.95, and the porosity A is from 10 to 40%.
    Type: Grant
    Filed: November 5, 2018
    Date of Patent: March 29, 2022
    Assignee: NGK Insulators, Ltd.
    Inventors: Yasushi Kato, Takahiro Kondo, Junki Matsuya
  • Patent number: 11239489
    Abstract: There is provided a secondary zinc battery including: (a) at least one unit cell including; a positive electrode; a negative-electrode structure including a negative-electrode active material layer containing at least one selected from the group consisting of elemental zinc, zinc oxide, zinc alloys, and zinc compounds; a LDH separator including a porous substrate composed of a polymeric material and layered double hydroxide (LDH); and an electrolytic solution; and (b) a pressuring unit compacting the unit cell to bring the negative-electrode structure in close contact with the LDH separator. Pores of the porous substrate are filled with the LDH such that the LDH separator is hydroxide-ion-conductive and gas-impermeable. The LDH separator separates the positive electrode from the negative-electrode active material layer.
    Type: Grant
    Filed: March 24, 2020
    Date of Patent: February 1, 2022
    Assignee: NGK Insulators, Ltd.
    Inventors: Junki Matsuya, Yuichi Gonda, Takeshi Yagi, Kenshin Kitoh
  • Patent number: 11217784
    Abstract: Provided is a positive electrode structure for a secondary battery. This positive electrode structure includes: a positive electrode current collector composed of a tabular nickel foam and having a tabular coated portion and an uncoated portion extending from an outer peripheral portion of the coated portion; and a positive electrode active material containing nickel hydroxide and/or nickel oxyhydroxide incorporated into the coated portion of the positive electrode current collector. The positive electrode active material is not present in the uncoated portion of the positive electrode current collector, and the nickel foam constituting the uncoated portion is compressed so as to have a thickness of 0.10 times or more and less than 0.8 times a thickness of the nickel foam constituting the coated portion.
    Type: Grant
    Filed: March 3, 2021
    Date of Patent: January 4, 2022
    Assignee: NGK Insulators, Ltd.
    Inventors: Junki Matsuya, Kenshin Kitoh, Takeshi Yagi
  • Patent number: 11158858
    Abstract: Provided is a positive electrode structure including: a positive electrode current collector composed of a tabular nickel foam and having a tabular coated portion and an uncoated portion extending from an outer peripheral portion of the coated portion; a positive electrode active material containing nickel hydroxide and/or nickel oxyhydroxide incorporated into the coated portion of the positive electrode current collector; and a nonwoven fabric made of a polymer material and covering the coated portion of the positive electrode current collector from both sides. The positive electrode active material is not present in the uncoated portion of the positive electrode current collector. The nonwoven fabric covers an entirety of the coated portion and extends from the outer peripheral portion of the coated portion to form a surplus region, and the surplus region is sealed so as to close all around the outer peripheral portion of the coated portion.
    Type: Grant
    Filed: March 19, 2021
    Date of Patent: October 26, 2021
    Assignee: NGK Insulators, Ltd.
    Inventors: Junki Matsuya, Kenshin Kitoh, Takeshi Yagi
  • Publication number: 20210210764
    Abstract: Provided is a positive electrode structure including: a positive electrode current collector composed of a tabular nickel foam and having a tabular coated portion and an uncoated portion extending from an outer peripheral portion of the coated portion; a positive electrode active material containing nickel hydroxide and/or nickel oxyhydroxide incorporated into the coated portion of the positive electrode current collector; and a nonwoven fabric made of a polymer material and covering the coated portion of the positive electrode current collector from both sides. The positive electrode active material is not present in the uncoated portion of the positive electrode current collector. The nonwoven fabric covers an entirety of the coated portion and extends from the outer peripheral portion of the coated portion to form a surplus region, and the surplus region is sealed so as to close all around the outer peripheral portion of the coated portion.
    Type: Application
    Filed: March 19, 2021
    Publication date: July 8, 2021
    Applicant: NGK INSULATORS, LTD.
    Inventors: Junki MATSUYA, Kenshin KITOH, Takeshi YAGI
  • Publication number: 20210194012
    Abstract: Provided is a positive electrode structure for a secondary battery. This positive electrode structure includes: a positive electrode current collector composed of a tabular nickel foam and having a tabular coated portion and an uncoated portion extending from an outer peripheral portion of the coated portion; and a positive electrode active material containing nickel hydroxide and/or nickel oxyhydroxide incorporated into the coated portion of the positive electrode current collector. The positive electrode active material is not present in the uncoated portion of the positive electrode current collector, and the nickel foam constituting the uncoated portion is compressed so as to have a thickness of 0.10 times or more and less than 0.8 times a thickness of the nickel foam constituting the coated portion.
    Type: Application
    Filed: March 3, 2021
    Publication date: June 24, 2021
    Applicant: NGK INSULATORS, LTD.
    Inventors: Junki MATSUYA, Kenshin KITOH, Takeshi YAGI
  • Patent number: 10814266
    Abstract: A honeycomb filter includes a honeycomb structure body having porous partition walls arranged to surround cells, in a cross section of the honeycomb structure body which is perpendicular to an extending direction of the cells, a value of a porosity of the partition wall in a partitioning region between the inflow cell and the outflow cell is defined as a porosity A, among intersecting portions where partitioning regions of the partition walls between the cells intersect one another, a value of a porosity of the partition wall in an intersecting portion between the two inflow cells is defined as a porosity B, and a value of A/B obtained by dividing the porosity A by the porosity B is from 0.50 to 0.95.
    Type: Grant
    Filed: November 2, 2018
    Date of Patent: October 27, 2020
    Assignee: NGK Insulators, Ltd.
    Inventors: Yasushi Kato, Takahiro Kondo, Junki Matsuya
  • Publication number: 20200227773
    Abstract: There is provided a secondary zinc battery including: (a) at least one unit cell including; a positive electrode; a negative-electrode structure including a negative-electrode active material layer containing at least one selected from the group consisting of elemental zinc, zinc oxide, zinc alloys, and zinc compounds; a LDH separator including a porous substrate composed of a polymeric material and layered double hydroxide (LDH); and an electrolytic solution; and (b) a pressuring unit compacting the unit cell to bring the negative-electrode structure in close contact with the LDH separator. Pores of the porous substrate are filled with the LDH such that the LDH separator is hydroxide-ion-conductive and gas-impermeable. The LDH separator separates the positive electrode from the negative-electrode active material layer.
    Type: Application
    Filed: March 24, 2020
    Publication date: July 16, 2020
    Applicant: NGK INSULATORS, LTD.
    Inventors: Junki MATSUYA, Yuichi GONDA, Takeshi YAGI, Kenshin KITOH
  • Publication number: 20200220158
    Abstract: There is provided a secondary zinc battery including: a unit cell including; a positive-electrode plate including a positive-electrode active material layer and a positive-electrode collector; a negative-electrode plate including a negative-electrode active material layer containing zinc and a negative-electrode collector; a layered double hydroxide (LDH) separator covering or wrapping around the entire negative-electrode active material layer; and an electrolytic solution. The positive-electrode collector has a positive-electrode collector tab extending from one edge of the positive-electrode active material layer, and the negative-electrode collector has a negative-electrode collector tab extending from the opposite edge of the negative-electrode active material layer and beyond a vertical edge of the LDH separator. The unit cell can thereby collects electricity from the positive-electrode collector tab and the negative-electrode collector tab.
    Type: Application
    Filed: March 16, 2020
    Publication date: July 9, 2020
    Applicant: NGK INSULATORS, LTD.
    Inventors: Junki Matsuya, Yuichi Gonda, Takeshi Yagi, Kenshin Kitoh
  • Patent number: 10633293
    Abstract: The honeycomb structure body has a dense part at a part in axial direction including a center region of the inflow end face, the dense part having a change ratio of porosity calculated by the following Expression (1) that is 2 to 8%, and has an outside-diameter increasing part, and the honeycomb structure body has a change ratio of average diameter calculated by the following Expression (2) that is 0.2 to 3%, (1?Px/Py)×100, ??Expression (1): in Expression (1), Px denotes the porosity (%) at the center region of the inflow end face, and Py denotes the porosity (%) of a circumferential region of the inflow end face. (1?Dx/Dy)×100, ??Expression (2): in Expression (2), Dx denotes the average diameter (mm) of the inflow end face, and Dy denotes the average diameter (mm) of the outflow end face.
    Type: Grant
    Filed: June 7, 2017
    Date of Patent: April 28, 2020
    Assignee: NGK Insulators, Ltd.
    Inventors: Takahiro Kondo, Yasushi Kato, Junki Matsuya
  • Patent number: 10625195
    Abstract: The honeycomb structure body has a dense part having a change ratio of porosity calculated by the following Expression (1) that is 1 to 5%. The honeycomb structure body also has an outside-diameter decreasing part in which the outside diameter decreases from the inflow end face to the outflow end face. The honeycomb structure body has a change ratio of average diameter calculated by the following Expression (2) that is 0.2 to 3%. (1?Px/Py)×100,??Expression (1): in Expression (1), Px denotes the porosity (%) at the center region of the outflow end face, and Py denotes the porosity (%) of a circumferential region of the outflow end face other than the center region. (1?Dx/Dy)×100,??Expression (2): in Expression (2), Dx denotes the average diameter (mm) of the outflow end face, and Dy denotes the average diameter (mm) of the inflow end face.
    Type: Grant
    Filed: June 7, 2017
    Date of Patent: April 21, 2020
    Assignee: NGK Insulators, Ltd.
    Inventors: Yasushi Kato, Takahiro Kondo, Junki Matsuya
  • Publication number: 20190160413
    Abstract: A honeycomb filter includes a honeycomb structure body having porous partition walls arranged to surround cells, in a cross section of the honeycomb structure body which is perpendicular to an extending direction of the cells, a value of a porosity of the partition wall in a partitioning region between the inflow cell and the outflow cell is defined as a porosity A, among intersecting portions where partitioning regions of the partition walls between the cells intersect one another, a value of a porosity of the partition wall in an intersecting portion between the two inflow cells is defined as a porosity B, and a value of A/B obtained by dividing the porosity A by the porosity B is from 0.50 to 0.95.
    Type: Application
    Filed: November 2, 2018
    Publication date: May 30, 2019
    Applicant: NGK INSULATORS, LTD.
    Inventors: Yasushi KATO, Takahiro KONDO, Junki MATSUYA
  • Publication number: 20190160456
    Abstract: A honeycomb structure includes a honeycomb structure body having porous partition walls, wherein a value of a porosity of the partition wall in a partitioning wall portion between the two cells is defined as a porosity A, a value of a porosity of the partition wall in an intersecting portion that is a region connecting two or more wall portions is defined as a porosity B, a value of A/B obtained by dividing the porosity A by the porosity B is from 0.5 to 0.95, and the porosity A is from 10 to 40%.
    Type: Application
    Filed: November 5, 2018
    Publication date: May 30, 2019
    Applicant: NGK INSULATORS, LTD.
    Inventors: Yasushi Kato, Takahiro Kondo, Junki Matsuya
  • Patent number: 10253665
    Abstract: A honeycomb structure having a quadrangular or triangular cross-sectional shape of cells and having specific open cells in which open changing portions are present only in a range of 20 mm or less from the first end face, and the open changing portion satisfies relations of 1?|(1?(D1/D2))×100|?80 and 1?|(1?(D3/D2))×100|?80. D1 indicates a diameter of an inscribed circle which comes in contact with a peripheral edge of the open end of the cell in the first end face. D2 indicates a diameter of the inscribed circle which comes in contact with the peripheral edge of the open end of the cell in the second end face. D3 indicates a diameter of an inscribed circle which comes in contact with a peripheral edge of the cell in a cross section perpendicular to a direction from the first end face toward the second end face.
    Type: Grant
    Filed: January 9, 2017
    Date of Patent: April 9, 2019
    Assignee: NGK Insulators, Ltd.
    Inventors: Junki Matsuya, Yasushi Kato, Takahiro Kondo
  • Patent number: 10253666
    Abstract: A honeycomb structure having a hexagonal cross-sectional shape of cells and having specific open cells in which open changing portions are present only in a range of 30 mm or less from the first end face, and the open changing portion satisfies relations of 1?|(1?(D1/D2))×100|?70 and 1?|(1?(D3/D2))×100|?70. D1 indicates a diameter of an inscribed circle which comes in contact with a peripheral edge of the open end of the cell in the first end face. D2 indicates a diameter of the inscribed circle which comes in contact with the peripheral edge of the open end of the cell in the second end face. D3 indicates a diameter of an inscribed circle which comes in contact with a peripheral edge of the cell in a cross section perpendicular to a direction from the first end face toward the second end face.
    Type: Grant
    Filed: January 9, 2017
    Date of Patent: April 9, 2019
    Assignee: NGK Insulators, Ltd.
    Inventors: Junki Matsuya, Yasushi Kato
  • Patent number: 10035142
    Abstract: The honeycomb structure includes a honeycomb structure body having porous partition walls, and a plugging portion disposed in one of open ends of each cell, a thickness of the partition walls is 0.30 mm or more and 0.51 mm or less, a cell density is 30 cells/cm2 or more and 93 cells/cm2 or less, a filtration area (cm2) of inflow cells included per cm3 of the honeycomb structure body is defined as an inflow side filtration area G (cm2/cm3), a value obtained by dividing a pore volume Vp (cm3) formed in the partition walls by a total volume Va (L) including the cells is defined as a pore volume ratio A (cm3/L), and in this case, a product of the inflow side filtration area G (cm2/cm3) and the pore volume ratio A (cm3/L) is 1800 cm2/L or more and 3200 cm2/L or less.
    Type: Grant
    Filed: February 21, 2017
    Date of Patent: July 31, 2018
    Assignee: NGK Insulators, Ltd.
    Inventors: Makoto Teranishi, Yasushi Kato, Junki Matsuya, Takahiro Honda, Takahiro Kondo
  • Publication number: 20170354912
    Abstract: The honeycomb structure body has a dense part having a change ratio of porosity calculated by the following Expression (1) that is 1 to 5%. The honeycomb structure body also has an outside-diameter decreasing part in which the outside diameter decreases from the inflow end face to the outflow end face. The honeycomb structure body has a change ratio of average diameter calculated by the following Expression (2) that is 0.2 to 3%. (1?Px/Py)×100,??Expression (1): in Expression (1), Px denotes the porosity (%) at the center region of the outflow end face, and Py denotes the porosity (%) of a circumferential region of the outflow end face other than the center region. (1?Dx/Dy)×100,??Expression (2): in Expression (2), Dx denotes the average diameter (mm) of the outflow end face, and Dy denotes the average diameter (mm) of the inflow end face.
    Type: Application
    Filed: June 7, 2017
    Publication date: December 14, 2017
    Applicant: NGK INSULATORS, LTD.
    Inventors: Yasushi KATO, Takahiro KONDO, Junki MATSUYA
  • Publication number: 20170355645
    Abstract: The honeycomb structure body has a dense part at a part in axial direction including a center region of the inflow end face, the dense part having a change ratio of porosity calculated by the following Expression (1) that is 2 to 8%, and has an outside-diameter increasing part, and the honeycomb structure body has a change ratio of average diameter calculated by the following Expression (2) that is 0.2 to 3%, (1?Px/Py)×100, Expression (1): in Expression (1), Px denotes the porosity (%) at the center region of the inflow end face, and Py denotes the porosity (%) of a circumferential region of the inflow end face. (1?Dx/Dy)×100, ??Expression (2): in Expression (2), Dx denotes the average diameter (mm) of the inflow end face, and Dy denotes the average diameter (mm) of the outflow end face.
    Type: Application
    Filed: June 7, 2017
    Publication date: December 14, 2017
    Applicant: NGK INSULATORS, LTD.
    Inventors: Takahiro KONDO, Yasushi KATO, Junki MATSUYA