Patents by Inventor Junya Fukazawa
Junya Fukazawa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11404720Abstract: An X-ray diffractometrically single-phase lithium titanium phosphate can be obtained by an industrially advantageous method. Provided is a method for producing the lithium titanium phosphate having a NASICON structure represented by the following general formula (1): Li1+xMx(Ti1?yAy)2?x(PO4)3 (1), and provided is a method comprising a first step of preparing a raw material mixed slurry (1) comprising, at least, titanium dioxide, phosphoric acid and a surfactant, a second step of heat treating the raw material mixed slurry (1) to obtain a raw material heat-treated slurry (2), a third step of mixing the raw material heat-treated slurry (2) with a lithium source to obtain a lithium-containing raw material heat-treated slurry (3), a fourth step of subjecting the lithium-containing raw material heat-treated slurry (3) to a spray drying treatment to obtain a reaction precursor containing, at least, Ti, P and Li, and a fifth step of firing the reaction precursor.Type: GrantFiled: January 27, 2020Date of Patent: August 2, 2022Assignee: NIPPON CHEMICAL INDUSTRIAL CO., LTD.Inventors: Junya Fukazawa, Toru Hata, Takuma Kato
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Patent number: 11384024Abstract: A negative thermal expansion material made of zirconium phosphate tungstate containing an Al atom, and having a thermal expansion coefficient of ?2.0×10?6 to ?3.3×10?6/K. According to the present invention, a negative thermal expansion material made of zirconium phosphate tungstate having various thermal expansion coefficients, and an industrially advantageous manufacturing method thereof can be provided.Type: GrantFiled: June 14, 2019Date of Patent: July 12, 2022Assignee: Nippon Chemical Industrial Co., Ltd.Inventors: Junya Fukazawa, Toru Hata
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Patent number: 11332599Abstract: There is provided a modified zirconium phosphate tungstate which effectively suppresses the elution of phosphorus ions even when it contacts with water, can develop the performance excellent as a negative thermal expansion material, and can be dispersed in a polymer compound such as a resin, and use of which enables a low-thermal expansive material containing a negative thermal expansion filler to be well produced. The surface of a zirconium phosphate tungstate particle is coated with an inorganic compound containing one or two or more elements (M) selected from Zn, Si, Al, Ba, Ca, Mg, Ti, V, Sn, Co, Fe and Zr. The BET specific surface area of the zirconium phosphate tungstate particle is preferably 0.1 m2/g to 50 m2/g.Type: GrantFiled: February 28, 2020Date of Patent: May 17, 2022Assignee: NIPPON CHEMICAL INDUSTRIAL CO., LTD.Inventors: Junya Fukazawa, Toru Hata, Takuma Kato
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Patent number: 11261090Abstract: Provided is a method for producing a lithium cobalt phosphate represented by the following general formula (1):LixCo1-yMyPO4 (1), wherein 0.8?x?1.2 and 0?y?0.5, and M represents one or two or more metal elements selected from the group consisting of Mg, Zn, Cu, Fe, Cr, Mn, Ni, Al, B, Na, K, F, Cl, Br, I, Ca, Sr, Ba, Ti, Zr, Hf, Nb, Ta, Y, Yb, Si, S, Mo, W, V, Bi, Te, Pb, Ag, Cd, In, Sn, Sb, Ga, Ge, La, Ce, Nd, Sm, Eu, Tb, Dy, and Ho; the method comprising: a first step of adding an organic acid and cobalt hydroxide to a water solvent, and then adding phosphoric acid and lithium hydroxide thereto to prepare an aqueous raw material slurry (1); a second step of wet-pulverizing the aqueous raw material slurry (1) with a media mill to obtain a slurry (2) containing a pulverized product of raw materials; a third step of spray-drying the slurry (2) containing the pulverized product of raw materials to obtain a reaction precursor; and a fourth step of firing the reaction precursor.Type: GrantFiled: June 27, 2019Date of Patent: March 1, 2022Assignee: NIPPON CHEMICAL INDUSTRIAL CO., LTD.Inventor: Junya Fukazawa
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Publication number: 20220041841Abstract: There is provided a modified zirconium phosphate tungstate which effectively suppresses the elution of phosphorus ions even when it contacts with water, can develop the performance excellent as a negative thermal expansion material, and can be dispersed in a polymer compound such as a resin, and use of which enables a low-thermal expansive material containing a negative thermal expansion filler to be well produced. The surface of a zirconium phosphate tungstate particle is coated with an inorganic compound containing one or two or more elements (M) selected from Zn, Si, Al, Ba, Ca, Mg, Ti, V, Sn, Co, Fe and Zr. The BET specific surface area of the zirconium phosphate tungstate particle is preferably 0.1 m2/g to 50 m2/g.Type: ApplicationFiled: February 28, 2020Publication date: February 10, 2022Applicant: NIPPON CHEMICAL INDUSTRIAL CO., LTD.Inventors: Junya Fukazawa, Toru Hata, Takuma Kato
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Publication number: 20220045356Abstract: An X-ray diffractometrically single-phase lithium titanium phosphate can be obtained by an industrially advantageous method. Provided is a method for producing the lithium titanium phosphate having a NASICON structure represented by the following general formula (1): Li1+xMx(Ti1?yAy)2?x(PO4)3 (1), and provided is a method comprising a first step of preparing a raw material mixed slurry (1) comprising, at least, titanium dioxide, phosphoric acid and a surfactant, a second step of heat treating the raw material mixed slurry (1) to obtain a raw material heat-treated slurry (2), a third step of mixing the raw material heat-treated slurry (2) with a lithium source to obtain a lithium-containing raw material heat-treated slurry (3), a fourth step of subjecting the lithium-containing raw material heat-treated slurry (3) to a spray drying treatment to obtain a reaction precursor containing, at least, Ti, P and Li, and a fifth step of firing the reaction precursor.Type: ApplicationFiled: January 27, 2020Publication date: February 10, 2022Applicant: NIPPON CHEMICAL INDUSTRIAL CO., LTD.Inventors: Junya Fukazawa, Toru Hata, Takuma Kato
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Publication number: 20210253426Abstract: Provided is a method for producing a lithium cobalt phosphate represented by the following general formula (1):LixCo1-yMyPO4 (1), wherein 0.8?x?1.2 and 0?y?0.5, and M represents one or two or more metal elements selected from the group consisting of Mg, Zn, Cu, Fe, Cr, Mn, Ni, Al, B, Na, K, F, Cl, Br, I, Ca, Sr, Ba, Ti, Zr, Hf, Nb, Ta, Y, Yb, Si, S, Mo, W, V, Bi, Te, Pb, Ag, Cd, In, Sn, Sb, Ga, Ge, La, Ce, Nd, Sm, Eu, Tb, Dy, and Ho; the method comprising: a first step of adding an organic acid and cobalt hydroxide to a water solvent, and then adding phosphoric acid and lithium hydroxide thereto to prepare an aqueous raw material slurry (1); a second step of wet-pulverizing the aqueous raw material slurry (1) with a media mill to obtain a slurry (2) containing a pulverized product of raw materials; a third step of spray-drying the slurry (2) containing the pulverized product of raw materials to obtain a reaction precursor; and a fourth step of firing the reaction precursor.Type: ApplicationFiled: June 27, 2019Publication date: August 19, 2021Applicant: Nippon Chemical Industrial Co., Ltd.Inventor: Junya Fukazawa
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Publication number: 20210246073Abstract: A negative thermal expansion material made of zirconium phosphate tungstate containing an Al atom, and having a thermal expansion coefficient of ?2.0×10?6 to ?3.3×10?6/K. According to the present invention, a negative thermal expansion material made of zirconium phosphate tungstate having various thermal expansion coefficients, and an industrially advantageous manufacturing method thereof can be provided.Type: ApplicationFiled: June 14, 2019Publication date: August 12, 2021Applicant: Nippon Chemical Industrial Co., Ltd.Inventors: Junya Fukazawa, Toru Hata
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Patent number: 10280086Abstract: The present application provides a negative thermal expansion material having excellent dispersibility and packing properties in a positive thermal expansion material. The negative thermal expansion material of the present invention comprises spherical zirconium tungsten phosphate having a BET specific surface area, of 2 m2/g or smaller. The degree of sphericity is preferably 0.90 or more and 1 or less. Also preferably, the negative thermal expansion material further contains at least Mg and/or V as a subcomponent element. Also preferably, the content of the subcomponent element is 0.1% by mass or more and 3% by mass or less. Also preferably, the average particle size is 1 ?m or larger and 50 ?m smaller.Type: GrantFiled: October 4, 2016Date of Patent: May 7, 2019Assignee: NIPPON CHEMICAL INDUSTRIAL CO., LTD.Inventors: Junya Fukazawa, Toru Hata
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Patent number: 10167197Abstract: It is intended to provide an industrially advantageous method for obtaining zirconium tungsten phosphate that is useful as a negative thermal expansion material and exhibits a single phase in X-ray diffraction. The method for producing zirconium tungsten phosphate according to the present invention comprises using a mixture of a tungsten compound and an amorphous compound containing phosphorus and zirconium as a reaction precursor and calcining the reaction precursor. Preferably, the reaction precursor has an infrared absorption peak at least at 950 to 1150 cm?1, and the maximum value of the infrared absorption peak in this range appears at 1030 (±20) cm?1.Type: GrantFiled: October 4, 2016Date of Patent: January 1, 2019Assignee: NIPPON CHEMICAL INDUSTRIAL CO., LTD.Inventor: Junya Fukazawa
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Patent number: 10150678Abstract: The objective of the present invention is to provide, in an industrially advantageous method, ?-lithium aluminate which has various favorable physical properties as a MCFC electrolyte holding plate with excellent heat stability and chemical stability, even when the ?-lithium aluminate is minute with the BET specific surface area being 10 m2/g or greater. A method for producing ?-lithium aluminate is characterized by mixing hydrated alumina and lithium carbonate in an Al/Li molar ratio of 0.95-1.01 and subjecting the obtained mixture (a) to a first firing reaction to obtain a fired product, and then subjecting a mixture (b) which is the obtained fired product to which an aluminum compound is added to a second firing reaction.Type: GrantFiled: July 22, 2015Date of Patent: December 11, 2018Assignee: NIPPON CHEMICAL INDUSTRIAL CO., LTD.Inventor: Junya Fukazawa
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Publication number: 20180265358Abstract: It is intended to provide an industrially advantageous method for obtaining zirconium tungsten phosphate that is useful as a negative thermal expansion material and exhibits a single phase in X-ray diffraction. The method for producing zirconium tungsten phosphate according to the present invention comprises using a mixture of a tungsten compound and an amorphous compound containing phosphorus and zirconium as a reaction precursor and calcining the reaction precursor. Preferably, the reaction precursor has an infrared absorption peak at least at 950 to 1150 cm?1, and the maximum value of the infrared absorption peak in this range appears at 1030 (±20) cm?1.Type: ApplicationFiled: October 4, 2016Publication date: September 20, 2018Applicant: Nippon Chemical Industrial Co., Ltd.Inventor: Junya Fukazawa
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Publication number: 20180251376Abstract: The present application provides a negative thermal expansion material having excellent dispersibility and packing properties in a positive thermal expansion material. The negative thermal expansion material of the present invention comprises spherical zirconium tungsten phosphate having a BET specific surface area of 2 m2/g or smaller. The degree of sphericity is preferably 0.90 or more and 1 or less. Also preferably, the negative thermal expansion material further contains at least Mg and/or V as a subcomponent element. Also preferably, the content of the subcomponent element is 0.1% by mass or more and 3% by mass or less. Also preferably, the average particle size is 1 ?m or larger and 50 ?m smaller.Type: ApplicationFiled: October 4, 2016Publication date: September 6, 2018Applicant: Nippon Chemical Industrial Co., Ltd.Inventors: Junya Fukazawa, Toru Hata
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Patent number: 9731977Abstract: The purpose of the present invention is to provide an industrially advantageous method for producing ?-lithium aluminate which has physical properties that are suitable for use as an electrolyte holding plate of a MCFC having excellent thermal stability, even if the ?-lithium aluminate is a fine material having a BET specific surface area of 10 m2/g or higher in particular. Provided is a method for producing ?-lithium aluminate characterized by subjecting a mixture (a), which is obtained by mixing transitional alumina and lithium carbonate at an Al/Li molar ratio of 0.95-1.01, to a first firing reaction so as to obtain a fired product, and subjecting a mixture (b), which is obtained by adding an aluminum compound to the obtained fired product at quantities whereby the molar ratio of aluminum atoms in the aluminum compound relative to lithium atoms in the fired product (Al/Li) is 0.001-0.05, to a second firing reaction.Type: GrantFiled: February 5, 2014Date of Patent: August 15, 2017Assignee: NIPPON CHEMICAL INDUSTRIAL CO., LTD.Inventor: Junya Fukazawa
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Publication number: 20170210633Abstract: The objective of the present invention is to provide, in an industrially advantageous method, ?-lithium aluminate which has various favorable physical properties as a MCFC electrolyte holding plate with excellent heat stability and chemical stability, even when the ?-lithium aluminate is minute with the BET specific surface area being 10 m2/g or greater. A method for producing ?-lithium aluminate is characterized by mixing hydrated alumina and lithium carbonate in an Al/Li molar ratio of 0.95-1.01 and subjecting the obtained mixture (a) to a first firing reaction to obtain a fired product, and then subjecting a mixture (b) which is the obtained fired product to which an aluminum compound is added to a second firing reaction.Type: ApplicationFiled: July 22, 2015Publication date: July 27, 2017Applicant: NIPPON CHEMICAL INDUSTRIAL CO., LTD.Inventor: Junya Fukazawa
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Publication number: 20160347623Abstract: The purpose of the present invention is to provide an industrially advantageous method for producing ?-lithium aluminate which has physical properties that are suitable for use as an electrolyte holding plate of a MCFC having excellent thermal stability, even if the ?-lithium aluminate is a fine material having a BET specific surface area of 10 m2/g or higher in particular. Provided is a method for producing ?-lithium aluminate characterized by subjecting a mixture (a), which is obtained by mixing transitional alumina and lithium carbonate at an Al/Li molar ratio of 0.95-1.01, to a first firing reaction so as to obtain a fired product, and subjecting a mixture (b), which is obtained by adding an aluminum compound to the obtained fired product at quantities whereby the molar ratio of aluminum atoms in the aluminum compound relative to lithium atoms in the fired product (Al/Li) is 0.001-0.05, to a second firing reaction.Type: ApplicationFiled: February 5, 2014Publication date: December 1, 2016Applicant: NIPPON CHEMICAL INDUSTRIAL CO., LTD.Inventor: Junya Fukazawa
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Publication number: 20100092375Abstract: The present invention provides an amorphous fine-particle powder which enables to obtain a fine perovskite-type barium titanate powder free from residual by-products such as barium carbonate and stable in quality, and a method for producing the amorphous fine-particle powder. The amorphous fine-particle powder is a fine-particle powder including titanium, barium, lactic acid and oxalic acid, wherein: the average particle size thereof is 3 ?m or less; the BET specific surface area thereof is 6 m2/g or more; the molar ratio (Ba/Ti) of Ba atoms to Ti atoms is 0.98 to 1.02; and the amorphous fine-particle powder is noncrystalline in X-ray diffraction and has a peak of an infrared absorption spectrum in each of a region from 1120 to 1140 cm?1 and a region from 1040 to 1060 cm?1.Type: ApplicationFiled: February 19, 2008Publication date: April 15, 2010Applicant: NIPPON CHEMICAL INDUSTRIAL CO., LTD.Inventor: Junya Fukazawa