Patents by Inventor Junya Inuzuka

Junya Inuzuka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12609582
    Abstract: A power tool includes a housing formed of two half-housings and an end cap. A stator is mounted in the housing, and a rotor including a rotor core and a permanent magnet is mounted in the stator core. A rotary shaft having an axis of rotation extending in a front-rear direction supports the rotor core. Insulators are mounted at front and rear axial ends of the stator core, a planetary gear is mounted forward of the rotor core and a handle extends from the housing. The front insulator includes two recesses, and a first portion of each recess opens radially and a second portion of each recess opens axially rearward. Portions of the stator core cover the recesses, and projections extend from the housing and respectively mate with the recesses.
    Type: Grant
    Filed: December 27, 2023
    Date of Patent: April 21, 2026
    Assignee: MAKITA CORPORATION
    Inventors: Tatsuya Nagahama, Junya Inuzuka, Takashi Momose
  • Publication number: 20260066742
    Abstract: In the brushless motor disposed in a hammer drill, while a stator core of a stator is formed by joining a plurality of divided cores divided in a circumferential direction, varnishes are applied over a coil and joining portions between the divided cores.
    Type: Application
    Filed: November 6, 2025
    Publication date: March 5, 2026
    Inventor: Junya INUZUKA
  • Publication number: 20260005555
    Abstract: An electric work machine in one aspect of the present disclosure corresponds to a first type of work machine. The first type of work machine includes a first brushless motor, a controller, and a first housing. The first brushless motor includes first coils and a first stator. The first stator has an inner shape and a first outer shape. A second type of work machine includes a second brushless motor and a second housing. The second brushless motor includes second coils and a second stator. The second stator has the inner shape common to that of the first brushless motor, and a second outer shape different from the first outer shape.
    Type: Application
    Filed: June 27, 2025
    Publication date: January 1, 2026
    Applicant: MAKITA CORPORATION
    Inventors: Junya INUZUKA, Fuminari Fujii
  • Publication number: 20260005589
    Abstract: In one aspect of the present disclosure, an electric work machine (1) includes a brushless motor (11) having a rotor (40) and a stator (20). The rotor comprises a plurality of permanent magnets (42) disposed such that like poles oppose each other in a circumferential direction of a rotor core (41) and thereby form a plurality of magnetic poles at an outer circumference of the rotor core in the circumferential direction thereof. The number of magnetic poles is 4m (where m is a natural number), and the stator has 3m slots. The rotor rotates at an electric frequency of 1,333 Hz or more.
    Type: Application
    Filed: June 27, 2025
    Publication date: January 1, 2026
    Inventors: Junya INUZUKA, Kei KOUDA
  • Publication number: 20260005565
    Abstract: One aspect of the present disclosure provides an electric work machine with which a housing and a brushless motor are provided. The brushless motor (i) is housed in the housing and (ii) includes a stator and a rotor. The rotor includes a rotor core, permanent magnets, and a resin fixing portion. The permanent magnets are (i) spaced apart from each other in a circumferential direction of the rotor core and (ii) arranged such that like poles thereof are aligned along the circumferential direction. The resin fixing portion is in contact with the rotor core and the permanent magnets, thereby to integrally fix the permanent magnets to the rotor core via the resin fixing portion.
    Type: Application
    Filed: June 27, 2025
    Publication date: January 1, 2026
    Applicant: MAKITA CORPORATION
    Inventors: Junya INUZUKA, Takashi KOKETSU
  • Patent number: 12431757
    Abstract: An electric work machine includes coils formed reliably. The machine includes a stator, a rotor rotatable about a rotation axis, and an output unit drivable by the rotor. The stator includes a stator core including a cylindrical yoke and teeth protruding radially outward from the yoke, an insulator fixed to the stator core, and coils each wound around a corresponding one of the teeth with the insulator in between. The insulator includes a first cover covering a first end face of the yoke in a first axial direction and a rib on the first cover and supporting a wire connecting the coils. The rotor includes a rotor core outside a periphery of the stator and a magnet fixed to the rotor core.
    Type: Grant
    Filed: May 18, 2022
    Date of Patent: September 30, 2025
    Assignee: MAKITA CORPORATION
    Inventors: Yusuke Ichioka, Junya Inuzuka
  • Patent number: 12341406
    Abstract: A power tool (1; 90) includes a motor (17) having a stator (18) and a rotor (19). The stator (18) includes front and rear insulators (21, 22) respectively disposed forward and rearward of a stator core (20) in an axial direction thereof. At least six coils (23) are respectively wound on the stator (18) such that the coils (23) are wound through the front and rear insulators (21, 22). Winding wires (23a) respectively electrically connect circumferentially-adjacent pairs of the coils (23). A short circuiting device (25) short circuits respective pairs of windings (23a) that are located diagonally or diametrically across from one another.
    Type: Grant
    Filed: June 9, 2023
    Date of Patent: June 24, 2025
    Assignee: MAKITA CORPORATION
    Inventors: Tatsuya Nagahama, Junya Inuzuka, Takashi Momose
  • Patent number: 12249875
    Abstract: An electric work machine can appropriately detect rotation of a rotor. The electric work machine includes a stator including a stator core, an insulator fixed to the stator core, and a coil attached to the insulator, a rotor rotatable about a rotation axis and including a rotor core and a magnet fixed to the rotor core, a stator base supporting the stator, a sensor board supported by the stator base and including a magnetic sensor that detects the magnet, and an output unit drivable by the rotor.
    Type: Grant
    Filed: May 13, 2022
    Date of Patent: March 11, 2025
    Assignee: MAKITA CORPORATION
    Inventors: Junya Inuzuka, Yusuke Ichioka
  • Patent number: 12095312
    Abstract: A sensor board is downsized. An electric work machine includes a stator, a rotor rotatable about a rotation axis, magnetic sensors, a sensor board supporting the magnetic sensors, and an output unit drivable by the rotor. The stator includes a stator core, an insulator, and coils including first-, second-, and third-phase coils. The rotor includes a rotor core and magnets fixed to the rotor core. The magnetic sensors detect the magnets and include, in a circumferential direction, a first magnetic sensor aligned with at least a portion of a first coil pair, a second magnetic sensor aligned with at least a portion of a second coil pair, and a third magnetic sensor aligned with at least a portion of a third coil pair.
    Type: Grant
    Filed: May 25, 2022
    Date of Patent: September 17, 2024
    Assignee: MAKITA CORPORATION
    Inventor: Junya Inuzuka
  • Publication number: 20240128834
    Abstract: A power tool includes a housing formed of two half-housings and an end cap. A stator is mounted in the housing, and a rotor including a rotor core and a permanent magnet is mounted in the stator core. A rotary shaft having an axis of rotation extending in a front-rear direction supports the rotor core. Insulators are mounted at front and rear axial ends of the stator core, a planetary gear is mounted forward of the rotor core and a handle extends from the housing. The front insulator includes two recesses, and a first portion of each recess opens radially and a second portion of each recess opens axially rearward. Portions of the stator core cover the recesses, and projections extend from the housing and respectively mate with the recesses.
    Type: Application
    Filed: December 27, 2023
    Publication date: April 18, 2024
    Inventors: Tatsuya NAGAHAMA, Junya INUZUKA, Takashi MOMOSE
  • Publication number: 20230361651
    Abstract: In the brushless motor disposed in a hammer drill, while a stator core of a stator is formed by joining a plurality of divided cores divided in a circumferential direction, varnishes are applied over a coil and joining portions between the divided cores.
    Type: Application
    Filed: July 21, 2023
    Publication date: November 9, 2023
    Applicant: MAKITA CORPORATION
    Inventor: Junya INUZUKA
  • Patent number: 11750064
    Abstract: In the brushless motor disposed in a hammer drill, while a stator core of a stator is formed by joining a plurality of divided cores divided in a circumferential direction, varnishes are applied over a coil and joining portions between the divided cores.
    Type: Grant
    Filed: March 25, 2022
    Date of Patent: September 5, 2023
    Assignee: MAKITA CORPORATION
    Inventor: Junya Inuzuka
  • Patent number: 11715995
    Abstract: A power tool (1; 90) includes a motor (17) having a stator (18) and a rotor (19). The stator (18) includes front and rear insulators (21, 22) respectively disposed forward and rearward of a stator core (20) in an axial direction thereof. At least six coils (23) are respectively wound on the stator (18) such that the coils (23) are wound through the front and rear insulators (21, 22). Winding wires (23a) respectively electrically connect circumferentially-adjacent pairs of the coils (23). A short circuiting device (25) short circuits respective pairs of windings (23a) that are located diagonally or diametrically across from one another.
    Type: Grant
    Filed: December 15, 2020
    Date of Patent: August 1, 2023
    Assignee: MAKITA CORPORATION
    Inventors: Tatsuya Nagahama, Junya Inuzuka, Takashi Momose
  • Publication number: 20230216359
    Abstract: An electric work machine reduces a decrease in the detection accuracy of rotation of a rotor while avoiding generation of insufficient reluctance torque. The electric work machine includes a brushless motor including a rotor and a stator, and a magnetic sensor. The rotor includes a rotor core and permanent magnets. The magnetic sensor faces a first end of the rotor core to detect rotation of the rotor. The rotor core includes a first core including the first end and first slots, and a second core including second slots. The permanent magnets are received in the corresponding first and second slots. The first core includes a first portion between first slots adjacent in a circumferential direction. The second core includes a second portion between second slots adjacent in the circumferential direction. The first portion has a dimension smaller than a dimension of the second portion in the circumferential direction.
    Type: Application
    Filed: April 16, 2021
    Publication date: July 6, 2023
    Applicant: MAKITA CORPORATION
    Inventors: Junya INUZUKA, Kei KOUDA
  • Publication number: 20230006516
    Abstract: A sensor board is downsized. An electric work machine includes a stator, a rotor rotatable about a rotation axis, magnetic sensors, a sensor board supporting the magnetic sensors, and an output unit drivable by the rotor. The stator includes a stator core, an insulator, and coils including first-, second-, and third-phase coils. The rotor includes a rotor core and magnets fixed to the rotor core. The magnetic sensors detect the magnets and include, in a circumferential direction, a first magnetic sensor aligned with at least a portion of a first coil pair, a second magnetic sensor aligned with at least a portion of a second coil pair, and a third magnetic sensor aligned with at least a portion of a third coil pair.
    Type: Application
    Filed: May 25, 2022
    Publication date: January 5, 2023
    Applicant: MAKITA CORPORATION
    Inventor: Junya INUZUKA
  • Publication number: 20220416625
    Abstract: An electric work machine can appropriately detect rotation of a rotor. The electric work machine includes a stator including a stator core, an insulator fixed to the stator core, and a coil attached to the insulator, a rotor rotatable about a rotation axis and including a rotor core and a magnet fixed to the rotor core, a stator base supporting the stator, a sensor board supported by the stator base and including a magnetic sensor that detects the magnet, and an output unit drivable by the rotor.
    Type: Application
    Filed: May 13, 2022
    Publication date: December 29, 2022
    Applicant: MAKITA CORPORATION
    Inventors: Junya INUZUKA, Yusuke ICHIOKA
  • Publication number: 20220416608
    Abstract: An electric work machine includes coils formed reliably. The machine includes a stator, a rotor rotatable about a rotation axis, and an output unit drivable by the rotor. The stator includes a stator core including a cylindrical yoke and teeth protruding radially outward from the yoke, an insulator fixed to the stator core, and coils each wound around a corresponding one of the teeth with the insulator in between. The insulator includes a first cover covering a first end face of the yoke in a first axial direction and a rib on the first cover and supporting a wire connecting the coils. The rotor includes a rotor core outside a periphery of the stator and a magnet fixed to the rotor core.
    Type: Application
    Filed: May 18, 2022
    Publication date: December 29, 2022
    Applicant: MAKITA CORPORATION
    Inventors: Yusuke ICHIOKA, Junya INUZUKA
  • Publication number: 20220416598
    Abstract: An electric work machine includes magnets appropriately fixed to a rotor core. The electric work machine includes a stator including a stator core, an insulator fixed to the stator core, and a coil attached to the insulator, a rotor rotatable about a rotation axis and including a rotor core, a magnet fixed to the rotor core, and a rotor cup supporting the rotor core and including a core support surface supporting an end face of the rotor core in a first axial direction along the rotation axis and a magnet support surface supporting at least a part of an end face of the magnet in the first axial direction, and an output unit drivable by the rotor.
    Type: Application
    Filed: May 13, 2022
    Publication date: December 29, 2022
    Applicant: MAKITA CORPORATION
    Inventor: Junya INUZUKA
  • Publication number: 20220224173
    Abstract: In the brushless motor disposed in a hammer drill, while a stator core of a stator is formed by joining a plurality of divided cores divided in a circumferential direction, varnishes are applied over a coil and joining portions between the divided cores.
    Type: Application
    Filed: March 25, 2022
    Publication date: July 14, 2022
    Applicant: MAKITA CORPORATION
    Inventor: Junya INUZUKA
  • Patent number: 11095174
    Abstract: A rotor has reduced weight. A hammer drill includes a motor including a stator and a rotor rotatable relative to the stator. The rotor includes a rotor core having a first space, and a permanent magnet fixed on the rotor core.
    Type: Grant
    Filed: August 20, 2020
    Date of Patent: August 17, 2021
    Assignee: MAKITA CORPORATION
    Inventor: Junya Inuzuka