Patents by Inventor Junya Inuzuka
Junya Inuzuka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20240128834Abstract: A power tool includes a housing formed of two half-housings and an end cap. A stator is mounted in the housing, and a rotor including a rotor core and a permanent magnet is mounted in the stator core. A rotary shaft having an axis of rotation extending in a front-rear direction supports the rotor core. Insulators are mounted at front and rear axial ends of the stator core, a planetary gear is mounted forward of the rotor core and a handle extends from the housing. The front insulator includes two recesses, and a first portion of each recess opens radially and a second portion of each recess opens axially rearward. Portions of the stator core cover the recesses, and projections extend from the housing and respectively mate with the recesses.Type: ApplicationFiled: December 27, 2023Publication date: April 18, 2024Inventors: Tatsuya NAGAHAMA, Junya INUZUKA, Takashi MOMOSE
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Publication number: 20230361651Abstract: In the brushless motor disposed in a hammer drill, while a stator core of a stator is formed by joining a plurality of divided cores divided in a circumferential direction, varnishes are applied over a coil and joining portions between the divided cores.Type: ApplicationFiled: July 21, 2023Publication date: November 9, 2023Applicant: MAKITA CORPORATIONInventor: Junya INUZUKA
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Patent number: 11750064Abstract: In the brushless motor disposed in a hammer drill, while a stator core of a stator is formed by joining a plurality of divided cores divided in a circumferential direction, varnishes are applied over a coil and joining portions between the divided cores.Type: GrantFiled: March 25, 2022Date of Patent: September 5, 2023Assignee: MAKITA CORPORATIONInventor: Junya Inuzuka
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Patent number: 11715995Abstract: A power tool (1; 90) includes a motor (17) having a stator (18) and a rotor (19). The stator (18) includes front and rear insulators (21, 22) respectively disposed forward and rearward of a stator core (20) in an axial direction thereof. At least six coils (23) are respectively wound on the stator (18) such that the coils (23) are wound through the front and rear insulators (21, 22). Winding wires (23a) respectively electrically connect circumferentially-adjacent pairs of the coils (23). A short circuiting device (25) short circuits respective pairs of windings (23a) that are located diagonally or diametrically across from one another.Type: GrantFiled: December 15, 2020Date of Patent: August 1, 2023Assignee: MAKITA CORPORATIONInventors: Tatsuya Nagahama, Junya Inuzuka, Takashi Momose
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Publication number: 20230216359Abstract: An electric work machine reduces a decrease in the detection accuracy of rotation of a rotor while avoiding generation of insufficient reluctance torque. The electric work machine includes a brushless motor including a rotor and a stator, and a magnetic sensor. The rotor includes a rotor core and permanent magnets. The magnetic sensor faces a first end of the rotor core to detect rotation of the rotor. The rotor core includes a first core including the first end and first slots, and a second core including second slots. The permanent magnets are received in the corresponding first and second slots. The first core includes a first portion between first slots adjacent in a circumferential direction. The second core includes a second portion between second slots adjacent in the circumferential direction. The first portion has a dimension smaller than a dimension of the second portion in the circumferential direction.Type: ApplicationFiled: April 16, 2021Publication date: July 6, 2023Applicant: MAKITA CORPORATIONInventors: Junya INUZUKA, Kei KOUDA
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Publication number: 20230006516Abstract: A sensor board is downsized. An electric work machine includes a stator, a rotor rotatable about a rotation axis, magnetic sensors, a sensor board supporting the magnetic sensors, and an output unit drivable by the rotor. The stator includes a stator core, an insulator, and coils including first-, second-, and third-phase coils. The rotor includes a rotor core and magnets fixed to the rotor core. The magnetic sensors detect the magnets and include, in a circumferential direction, a first magnetic sensor aligned with at least a portion of a first coil pair, a second magnetic sensor aligned with at least a portion of a second coil pair, and a third magnetic sensor aligned with at least a portion of a third coil pair.Type: ApplicationFiled: May 25, 2022Publication date: January 5, 2023Applicant: MAKITA CORPORATIONInventor: Junya INUZUKA
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Publication number: 20220416625Abstract: An electric work machine can appropriately detect rotation of a rotor. The electric work machine includes a stator including a stator core, an insulator fixed to the stator core, and a coil attached to the insulator, a rotor rotatable about a rotation axis and including a rotor core and a magnet fixed to the rotor core, a stator base supporting the stator, a sensor board supported by the stator base and including a magnetic sensor that detects the magnet, and an output unit drivable by the rotor.Type: ApplicationFiled: May 13, 2022Publication date: December 29, 2022Applicant: MAKITA CORPORATIONInventors: Junya INUZUKA, Yusuke ICHIOKA
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Publication number: 20220416608Abstract: An electric work machine includes coils formed reliably. The machine includes a stator, a rotor rotatable about a rotation axis, and an output unit drivable by the rotor. The stator includes a stator core including a cylindrical yoke and teeth protruding radially outward from the yoke, an insulator fixed to the stator core, and coils each wound around a corresponding one of the teeth with the insulator in between. The insulator includes a first cover covering a first end face of the yoke in a first axial direction and a rib on the first cover and supporting a wire connecting the coils. The rotor includes a rotor core outside a periphery of the stator and a magnet fixed to the rotor core.Type: ApplicationFiled: May 18, 2022Publication date: December 29, 2022Applicant: MAKITA CORPORATIONInventors: Yusuke ICHIOKA, Junya INUZUKA
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Publication number: 20220416598Abstract: An electric work machine includes magnets appropriately fixed to a rotor core. The electric work machine includes a stator including a stator core, an insulator fixed to the stator core, and a coil attached to the insulator, a rotor rotatable about a rotation axis and including a rotor core, a magnet fixed to the rotor core, and a rotor cup supporting the rotor core and including a core support surface supporting an end face of the rotor core in a first axial direction along the rotation axis and a magnet support surface supporting at least a part of an end face of the magnet in the first axial direction, and an output unit drivable by the rotor.Type: ApplicationFiled: May 13, 2022Publication date: December 29, 2022Applicant: MAKITA CORPORATIONInventor: Junya INUZUKA
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Publication number: 20220224173Abstract: In the brushless motor disposed in a hammer drill, while a stator core of a stator is formed by joining a plurality of divided cores divided in a circumferential direction, varnishes are applied over a coil and joining portions between the divided cores.Type: ApplicationFiled: March 25, 2022Publication date: July 14, 2022Applicant: MAKITA CORPORATIONInventor: Junya INUZUKA
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Patent number: 11095174Abstract: A rotor has reduced weight. A hammer drill includes a motor including a stator and a rotor rotatable relative to the stator. The rotor includes a rotor core having a first space, and a permanent magnet fixed on the rotor core.Type: GrantFiled: August 20, 2020Date of Patent: August 17, 2021Assignee: MAKITA CORPORATIONInventor: Junya Inuzuka
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Patent number: 10985622Abstract: A rotor has reduced weight. A hammer drill includes a motor including a stator and a rotor rotatable relative to the stator. The rotor includes a rotor core having a first space, and a permanent magnet fixed on the rotor core.Type: GrantFiled: August 20, 2020Date of Patent: April 20, 2021Assignee: MAKITA CORPORATIONInventor: Junya Inuzuka
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Patent number: 10903718Abstract: A power tool (1; 90) includes a motor (17) having a stator (18) and a rotor (19). The stator (18) includes front and rear insulators (21, 22) respectively disposed forward and rearward of a stator core (20) in an axial direction thereof. At least six coils (23) are respectively wound on the stator (18) such that the coils (23) are wound through the front and rear insulators (21, 22). Winding wires (23a) respectively electrically connect circumferentially-adjacent pairs of the coils (23). A short circuiting device (25) short circuits respective pairs of windings (23a) that are located diagonally or diametrically across from one another.Type: GrantFiled: March 13, 2018Date of Patent: January 26, 2021Assignee: MAKITA CORPORATIONInventors: Tatsuya Nagahama, Junya Inuzuka, Takashi Momose
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Publication number: 20200381964Abstract: A rotor has reduced weight. A hammer drill includes a motor including a stator and a rotor rotatable relative to the stator. The rotor includes a rotor core having a first space, and a permanent magnet fixed on the rotor core.Type: ApplicationFiled: August 20, 2020Publication date: December 3, 2020Applicant: MAKITA CORPORATIONInventor: Junya INUZUKA
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Patent number: 10784729Abstract: A rotor has reduced weight. A hammer drill includes a motor including a stator and a rotor rotatable relative to the stator. The rotor includes a rotor core having a first space, and a permanent magnet fixed on the rotor core.Type: GrantFiled: April 26, 2018Date of Patent: September 22, 2020Assignee: MAKITA CORPORATIONInventor: Junya Inuzuka
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Publication number: 20200119600Abstract: In the brushless motor disposed in a hammer drill, while a stator core of a stator is formed by joining a plurality of divided cores divided in a circumferential direction, varnishes are applied over a coil and joining portions between the divided cores.Type: ApplicationFiled: June 4, 2018Publication date: April 16, 2020Applicant: MAKITA CORPORATIONInventor: Junya INUZUKA
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Publication number: 20180358854Abstract: A rotor has reduced weight. A hammer drill includes a motor including a stator and a rotor rotatable relative to the stator. The rotor includes a rotor core having a first space, and a permanent magnet fixed on the rotor core.Type: ApplicationFiled: April 26, 2018Publication date: December 13, 2018Applicant: MAKITA CORPORATIONInventor: Junya INUZUKA
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Patent number: 9948162Abstract: A power tool (1; 90) includes a motor (17) having a stator (18) and a rotor (19). The stator (18) includes front and rear insulators (21, 22) respectively disposed forward and rearward of a stator core (20) in an axial direction thereof. At least six coils (23) are respectively wound on the stator (18) such that the coils (23) are wound through the front and rear insulators (21, 22). Winding wires (23a) respectively electrically connect circumferentially-adjacent pairs of the coils (23). A short circuiting device (25) short circuits respective pairs of windings (23a) that are located diagonally or diametrically across from one another.Type: GrantFiled: September 9, 2014Date of Patent: April 17, 2018Assignee: MAKITA CORPORATIONInventors: Tatsuya Nagahama, Junya Inuzuka, Takashi Momose
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Patent number: 9755490Abstract: A power tool includes a housing and a brushless motor, the brushless motor having a stator and a rotor inside the housing, the rotor including a rotor core having a plurality of axially extending through holes and a permanent magnet in each of the plurality of through holes. The rotor is provided with at least one positioning structure by which the rotor core can be held in a desired circumferential orientation while the permanent magnets are inserted into the through holes.Type: GrantFiled: October 29, 2014Date of Patent: September 5, 2017Assignee: MAKITA CORPORATIONInventor: Junya Inuzuka