Patents by Inventor Junya Miyahara

Junya Miyahara has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10400330
    Abstract: There is provided a tungsten film forming method for forming a tungsten film on a target substrate disposed inside a chamber kept under a depressurized atmosphere and having a base film formed on a surface thereof, using a tungsten chloride gas as a tungsten raw material gas and a reducing gas for reducing the tungsten chloride gas, which includes: performing an SiH4 gas treatment with respect to the target substrate having the base film formed thereon by supplying an SiH4 gas into the chamber; and subsequently, forming the tungsten film by sequentially supplying the tungsten chloride gas and the reducing gas into the chamber while purging an interior of the chamber in the course of sequentially supplying the tungsten chloride gas and the reducing gas.
    Type: Grant
    Filed: March 30, 2017
    Date of Patent: September 3, 2019
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Kenji Suzuki, Takanobu Hotta, Tomohisa Maruyama, Masayuki Nasu, Junya Miyahara, Koji Maekawa
  • Patent number: 10153169
    Abstract: In a method of controlling a threshold of a transistor, a gate insulating film is formed in a channel region of a metal-oxide-semiconductor (MOS) transistor on a main surface of a semiconductor substrate. A first electrode layer is formed on the gate insulating film and a second electrode layer containing a work function adjusting metal is formed on the first electrode layer. Thereafter, an oxidation treatment or nitridation treatment using a microwave plasma processing apparatus is performed to inactivate the work function adjusting metal, thereby executing a threshold control of the MOS transistor.
    Type: Grant
    Filed: February 2, 2017
    Date of Patent: December 11, 2018
    Assignee: Tokyo Electron Limited
    Inventors: Kentaro Shiraga, Koji Akiyama, Junya Miyahara, Yutaka Fujino
  • Patent number: 9887081
    Abstract: A method for manufacturing an insulating film laminated structure includes a step of forming a first high-k film on a semiconductor substrate, a step of processing the semiconductor substrate in a processing chamber of a plasma processing apparatus by using a plasma to form an oxide film on an interface between the semiconductor substrate and the first high-k film, and a step of forming a second high-k film on the first high-k film. A plasma oxidation process is performed by using a plasma of an oxygen-containing gas at a processing temperature of the semiconductor substrate in a range from 20° C. to 145° C. while setting a power density of a total power of microwaves to be within a range from 0.035 kW/m2 to 3.5 kW/m2 with respect to a total area of a conductive member facing an inner space of the processing chamber and microwave transmitting windows.
    Type: Grant
    Filed: December 15, 2016
    Date of Patent: February 6, 2018
    Assignee: Tokyo Electron Limited
    Inventors: Junya Miyahara, Yutaka Fujino, Genji Nakamura, Kentaro Shiraga
  • Publication number: 20170283942
    Abstract: There is provided a tungsten film forming method for forming a tungsten film on a target substrate disposed inside a chamber kept under a depressurized atmosphere and having a base film formed on a surface thereof, using a tungsten chloride gas as a tungsten raw material gas and a reducing gas for reducing the tungsten chloride gas, which includes: performing an SiH4 gas treatment with respect to the target substrate having the base film formed thereon by supplying an SiH4 gas into the chamber; and subsequently, forming the tungsten film by sequentially supplying the tungsten chloride gas and the reducing gas into the chamber while purging an interior of the chamber in the course of sequentially supplying the tungsten chloride gas and the reducing gas.
    Type: Application
    Filed: March 30, 2017
    Publication date: October 5, 2017
    Inventors: Kenji SUZUKI, Takanobu HOTTA, Tomohisa MARUYAMA, Masayuki NASU, Junya MIYAHARA, Koji MAEKAWA
  • Publication number: 20170221716
    Abstract: In a method of controlling a threshold of a transistor, a gate insulating film is formed in a channel region of a metal-oxide-semiconductor (MOS) transistor on a main surface of a semiconductor substrate. A first electrode layer is formed on the gate insulating film and a second electrode layer containing a work function adjusting metal is formed on the first electrode layer. Thereafter, an oxidation treatment or nitridation treatment using a microwave plasma processing apparatus is performed to inactivate the work function adjusting metal, thereby executing a threshold control of the MOS transistor.
    Type: Application
    Filed: February 2, 2017
    Publication date: August 3, 2017
    Inventors: Kentaro SHIRAGA, Koji AKIYAMA, Junya MIYAHARA, Yutaka FUJINO
  • Publication number: 20170170010
    Abstract: A method for manufacturing an insulating film laminated structure includes a step of forming a first high-k film on a semiconductor substrate, a step of processing the semiconductor substrate in a processing chamber of a plasma processing apparatus by using a plasma to form an oxide film on an interface between the semiconductor substrate and the first high-k film, and a step of forming a second high-k film on the first high-k film. A plasma oxidation process is performed by using a plasma of an oxygen-containing gas at a processing temperature of the semiconductor substrate in a range from 20° C. to 145° C. while setting a power density of a total power of microwaves to be within a range from 0.035 kW/m2 to 3.5 kW/m2 with respect to a total area of a conductive member facing an inner space of the processing chamber and microwave transmitting windows.
    Type: Application
    Filed: December 15, 2016
    Publication date: June 15, 2017
    Inventors: Junya MIYAHARA, Yutaka FUJINO, Genji NAKAMURA, Kentaro SHIRAGA
  • Publication number: 20120126376
    Abstract: To produce a silicon dioxide film having concentration of hydrogen atoms below or equal to 9.9×1020 atoms/cm3 in the silicon dioxide film, as measured by using secondary ion mass spectrometry (SIMS), a plasma CVD, which generate plasma by introducing microwaves into a process chamber by using a planar antenna having a plurality of apertures and forms a film, is performed by setting the pressure inside the process chamber within a range from 0.1 Pa to 6.7 Pa and by using a gas of a compound composed of silicon atoms and chlorine atoms and an oxygen containing gas.
    Type: Application
    Filed: September 29, 2009
    Publication date: May 24, 2012
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Minoru Honda, Toshio Nakanishi, Masayuki Kohno, Junya Miyahara
  • Patent number: 8119545
    Abstract: Provided is a plasma CVD device. In the plasma CVD device, in producing a silicon nitride film while controlling the size of a band gap by CVD, microwaves are introduced into a treatment vessel by a flat antenna having a plurality of holes. The plasma CVD is carried out under a given treatment pressure selected from a pressure range of not less than 0.1 Pa and not more than 1333 Pa at a flow ratio between a silicon-containing compound gas and a nitrogen gas (silicon-containing compound gas flow rate/nitrogen gas flow rate) selected from a range of not less than 0.005 and not more than 0.2, whereby the Si/N ratio in the film is controlled to form a silicon nitride film having a band gap size of not less than 2.5 eV and not more than 7 eV.
    Type: Grant
    Filed: March 30, 2009
    Date of Patent: February 21, 2012
    Assignee: Tokyo Electron Limited
    Inventors: Minoru Honda, Toshio Nakanishi, Masayuki Kohno, Tatsuo Nishita, Junya Miyahara
  • Publication number: 20110206590
    Abstract: To form a dense high-quality silicon oxide film (SiO2 film or SiON film) having excellent insulating properties and an etching rate below or equal to 0.11 nm/s when using a 0.5% dilute hydrofluoric acid solution, plasma CVD is performed by setting a pressure within the processing container in the range from 0.1 Pa to 6.7 Pa. and using a process gas containing an SiCl4 gas or an Si2H6 gas, and an oxygen gas, in a plasma CVD apparatus in which plasma is generated by introducing microwaves into a processing container through a planar antenna having a plurality of holes.
    Type: Application
    Filed: September 30, 2009
    Publication date: August 25, 2011
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Minoru Honda, Toshio Nakanishi, Masayuki Kohno, Junya Miyahara
  • Publication number: 20110189862
    Abstract: Provided is a process of forming a silicon oxynitride film having concentration of hydrogen atoms below or equal to 9.9×1020 atoms/cm3 as measured by using secondary ion mass spectrometry (SIMS), using a plasma CVD device, which generates plasma by introducing microwaves into a process chamber by using a planar antenna having a plurality of apertures, by setting a pressure inside the process chamber within a range from 0.1 Pa to 6.7 Pa, and performing plasma CVD by using process gases including SiCl4 gas, nitrogen gas, and oxygen gas.
    Type: Application
    Filed: September 29, 2009
    Publication date: August 4, 2011
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Minoru Honda, Tatsuo Nishita, Junya Miyahara, Masayuki Kohno
  • Publication number: 20110086517
    Abstract: Disclosed is a plasma CVD device. In the plasma CVD device, in producing a silicon nitride film while controlling the size of a band gap by CVD, microwaves are introduced into a treatment vessel by a flat antenna having a plurality of holes. The plasma CVD is carried out under a given treatment pressure selected from a pressure range of not less than 0.1 Pa and not more than 1333 Pa at a flow ratio between a silicon-containing compound gas and a nitrogen gas (silicon-containing compound gas flow rate/nitrogen gas flow rate) selected from a range of not less than 0.005 and not more than 0.2, whereby the Si/N ratio in the film is controlled to form a silicon nitride film having a band gap size of not less than 2.5 eV and not more than 7 eV.
    Type: Application
    Filed: March 30, 2009
    Publication date: April 14, 2011
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Minoru Honda, Toshio Nakanishi, Masayuki Kohno, Tatsuo Nishita, Junya Miyahara