Patents by Inventor Junya Murai

Junya Murai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8617918
    Abstract: A thermoelectric converter is made of a first thermoelectric conversion material in which at least one type of second thermoelectric conversion material particles having an average size of 1 to 100 nm is dispersed. At least a part of the second thermoelectric conversion material particles is dispersed at a distance not more than the mean free path of the phonons of the first thermoelectric conversion material.
    Type: Grant
    Filed: June 5, 2008
    Date of Patent: December 31, 2013
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Junya Murai, Takuji Kita
  • Publication number: 20130330225
    Abstract: A nanocomposite thermoelectric conversion material capable of improving enhancement of ZT by reducing the thermal conductivity is provided by a production method for a nanocomposite thermoelectric conversion material composed of a matrix and a nanoparticle, the method comprising selecting the combination of at least three kinds of elements such that out of, one kind of an element becomes an oxide in the form of a nanoparticle; dissolving the elements such that the amount of the element constituting the nanoparticle becomes excessive with respect to the composition of the matrix in the final target product; adding a reducing agent to the solution, thereby allowing a reduction reaction to proceed at a plurality of different pH values from the initiation to the termination of reaction; and performing a hydrothermal treatment to cause formation of the matrix by alloying and formation of a nanoparticle composed of the oxide.
    Type: Application
    Filed: June 7, 2012
    Publication date: December 12, 2013
    Applicants: Toyota Motor Engineering & Manufacturing North America, Inc., Toyota Jidosha Kabushiki Kaisha
    Inventors: Junya Murai, Takuji Kita, Debasish Banerjee
  • Publication number: 20130221290
    Abstract: A nanocomposite thermoelectric conversion material is provided in which crystal grains of a thermoelectric material parent phase are stacked in a laminar configuration and are oriented, the width of the crystal grains perpendicular to the direction of this orientation is in a range from at least 5 nm to less than 20 nm, and insulating nanoparticles are present dispersed at the grain boundaries. Also provided is a method of producing a nanocomposite thermoelectric conversion material, by which the crystal grains of a thermoelectric material parent phase are oriented by cooling a material under compression at a cooling rate of at least 1° C./minute to less than 20° C./minute. A thermoelectric conversion element that contains the aforementioned nanocomposite thermoelectric conversion material is also provided.
    Type: Application
    Filed: November 7, 2011
    Publication date: August 29, 2013
    Inventors: Junya Murai, Takuji Kita
  • Patent number: 8394284
    Abstract: A thermoelectric converter made of a thermoelectric conversion material is provided in which metal or alloy particles having an average particle size of 1 to 100 nm are dispersed, wherein at least a part of the metal or alloy particles are dispersed at a distance not more than the mean free path of the phonon of the thermoelectric conversion material.
    Type: Grant
    Filed: May 28, 2008
    Date of Patent: March 12, 2013
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Junya Murai, Takuji Kita
  • Publication number: 20120292575
    Abstract: The invention provides a nanocomposite thermoelectric conversion material (1) in which the matrix has a polycrystalline structure, and crystal grains (10) and a crystal grain boundary phase (12) of a different composition are present therein, and in which the same type of phonon-scattering particles (14) are dispersed within the crystal grains (10) and the crystal grain boundary phase (12).
    Type: Application
    Filed: January 18, 2011
    Publication date: November 22, 2012
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Junya Murai, Takuji Kita
  • Publication number: 20120280418
    Abstract: A thermoelectric conversion material wherein at least a part of the insulating material contained in the thermoelectric conversion material has a particle size not larger than a mean free path of the phonons in the insulating material or wherein a dispersion gap of the insulating material is not larger than a mean free path of the phonons in the thermoelectric conversion material, and a method of producing the thermoelectric conversion material comprising the steps of forming composite nano particles by reducing and precipitating starting particles of a thermoelectric conversion material on the nano particles constituted by an insulating material, followed by a heat treatment to coat the nano particles with the thermoelectric conversion material; and packing and sintering the composite nano particles.
    Type: Application
    Filed: July 17, 2012
    Publication date: November 8, 2012
    Inventors: Junya Murai, Takuji Kita
  • Publication number: 20120217447
    Abstract: A nanocomposite thermoelectric conversion material (100) includes a crystalline matrix (102) made of a thermoelectric conversion material; and phonon-scattering particles (108) dispersed in the crystalline matrix (102). Each phonon-scattering particle (108) includes at least one amorphous nanoparticle (106) coated with a crystalline film (104) having a nano-order thickness, and the crystalline structure of the crystalline film (104) is different from the crystalline structure of the thermoelectric conversion material.
    Type: Application
    Filed: October 20, 2010
    Publication date: August 30, 2012
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Junya Murai, Takuji Kita
  • Patent number: 8217255
    Abstract: A method of producing a thermoelectric conversion element includes preparing a dispersion liquid by mixing slurry containing ceramic particles with salts of at least two elements that constitute a thermoelectric conversion material, and then, precipitating the at least two elements that constitute the thermoelectric conversion material on the ceramic particles in the dispersion liquid; performing washing; performing heating treatment; and performing sintering. Contact between a solution with a pH lower than 1 among solutions of the salts and the slurry containing the ceramic particles is avoided, or the solution with the pH lower than 1 contacts the slurry containing the ceramic particles for a first time when the at least two elements that constitute the thermoelectric conversion material are precipitated.
    Type: Grant
    Filed: December 11, 2008
    Date of Patent: July 10, 2012
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Junya Murai, Takuji Kita
  • Publication number: 20120085977
    Abstract: A method of producing a nanocomposite thermoelectric conversion material includes preparing a solution that contains salts of a plurality of first elements constituting a thermoelectric conversion material, and a salt of a second element that has a redox potential lower than redox potentials of the first elements; precipitating the first elements, thereby producing a matrix-precursor that is a precursor of a matrix made of the thermoelectric conversion material, by adding a reducing agent to the solution; precipitating the second element in the matrix-precursor, thereby producing slurry containing the first elements and the second element, by further adding the reducing agent to the solution; and alloying the plurality of the first elements, thereby producing the matrix (70) made of the thermoelectric conversion material, and producing nano-sized phonon-scattering particles (80) including the second element, which are dispersed in the matrix (70), by filtering and washing the slurry, and then, heat-treating t
    Type: Application
    Filed: June 18, 2010
    Publication date: April 12, 2012
    Inventors: Junya Murai, Takuji Kita
  • Publication number: 20110198541
    Abstract: A nanocomposite thermoelectric conversion material includes a matrix of the thermoelectric conversion material; and a dispersed material that is dispersed in the matrix of the thermoelectric conversion material, and that is in a form of nanoparticles. Roughness of an interface between the matrix of the thermoelectric conversion material and the nanoparticles of the dispersed material is equal to or larger than 0.1 nm.
    Type: Application
    Filed: October 9, 2009
    Publication date: August 18, 2011
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Junya Murai, Takuji Kita
  • Publication number: 20100212328
    Abstract: A thermoelectric converter made of a thermoelectric conversion material is provided in which metal or alloy particles having an average particle size of 1 to 100 nm are dispersed, wherein at least a part of the metal or alloy particles are dispersed at a distance not more than the mean free path of the phonon of the thermoelectric conversion material.
    Type: Application
    Filed: May 28, 2008
    Publication date: August 26, 2010
    Inventors: Junya Murai, Takuji Kita
  • Publication number: 20100170552
    Abstract: A thermoelectric converter is made of a first thermoelectric conversion material in which at least one type of second thermoelectric conversion material particles having an average size of 1 to 100 nm is dispersed. At least a part of the second thermoelectric conversion material particles is dispersed at a distance not more than the mean free path of the phonons of the first thermoelectric conversion material.
    Type: Application
    Filed: June 5, 2008
    Publication date: July 8, 2010
    Inventors: Junya Murai, Takuji Kita
  • Publication number: 20100173438
    Abstract: A method of manufacturing a thermoelectric converter is provided, wherein an alcohol dispersion liquid comprising a ceramic particle having the average size of 1 to 100 nm and a salt of an element constituting the thermoelectric conversion material is prepared, and thereafter the dispersion liquid is dropped into a solution containing a reducing agent to deposit a raw material particle of the thermoelectric conversion material, which is subsequently subject to heating and sintering.
    Type: Application
    Filed: May 29, 2008
    Publication date: July 8, 2010
    Inventor: Junya Murai
  • Publication number: 20090314324
    Abstract: A thermoelectric conversion material wherein at least a part of the insulating material contained in the thermoelectric conversion material has a particle size not larger than a mean free path of the phonons in the insulating material or wherein a dispersion gap of the insulating material is not larger than a mean free path of the phonons in the thermoelectric conversion material, and a method of producing the thermoelectric conversion material comprising the steps of forming composite nano particles by reducing and precipitating starting particles of a thermoelectric conversion material on the nano particles constituted by an insulating material, followed by a heat treatment to coat the nano particles with the thermoelectric conversion material; and packing and sintering the composite nano particles.
    Type: Application
    Filed: December 7, 2006
    Publication date: December 24, 2009
    Inventors: Junya Murai, Takuji Kita
  • Publication number: 20090151766
    Abstract: A method of producing a thermoelectric conversion element includes preparing a dispersion liquid by mixing slurry containing ceramic particles With salts of at least two elements that constitute a thermoelectric conversion material, and then, precipitating the at least two elements that constitute the thermoelectric conversion material on the ceramic particles in the dispersion liquid; performing washing; performing heating treatment; and performing sintering. Contact between a solution with a pH lower than 1 among solutions of the salts and the slurry containing the ceramic particles is avoided, or the solution with the pH lower than 1 contacts the slurry containing the ceramic particles for a first time when the at least two elements that constitute the thermoelectric conversion material are precipitated.
    Type: Application
    Filed: December 11, 2008
    Publication date: June 18, 2009
    Inventors: Junya Murai, Takuji Kita