Patents by Inventor Junya Naitou

Junya Naitou has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20180272411
    Abstract: A method of bonding a first frame member and a second frame member includes: a protrusion formation step of forming a protrusion in a predetermined region of a plate by press fabrication; a stacking step of producing such a stack body of flanges and the plate that a leading end of the protrusion of the plate contacts with the flange and the flange is disposed between the flange and the plate; and a welding step of welding the protrusion to the flange by applying welding current between a pair of electrodes while the stack body is sandwiched between the pair of electrodes so that the protrusion is pressed against the flange.
    Type: Application
    Filed: September 26, 2016
    Publication date: September 27, 2018
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Hideto KATSUMA, Jiro IWAYA, Junya NAITOU, Yasuhiro MAEDA, Toru HASHIMURA, Ryohei YUKISHIGE
  • Publication number: 20180215420
    Abstract: Structure including joint structure of dissimilar materials comprises a roof panel and a skeletal body. The roof panel has a bent portion at its end and is a panel member made of an aluminum alloy. The skeletal body has a support portion for supporting the first member and is made of steel. The roof panel and the skeletal body are joined by continuous welding of a vicinity of an apex of the bent portion of the roof panel and the support portion of the skeletal body, a reinforcing plate is joined to the roof panel at least partially along the joining portion with the skeletal body.
    Type: Application
    Filed: July 20, 2016
    Publication date: August 2, 2018
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Toru HASHIMURA, Junya NAITOU, Ryohei YUKISHIGE
  • Patent number: 9938597
    Abstract: In the present invention, a press-formed product is manufactured by heating a steel sheet for hot pressing use to a temperature of 900° C. or above and 1,100° C. or below, the steel sheet for hot pressing use having a predetermined chemical component composition, some of Ti-containing precipitates contained in the steel sheet, each of which having an equivalent circle diameter of 30 nm or less, having an average equivalent circle diameter of 6 nm or less, and the precipitated Ti amount and the total Ti amount in the steel fulfilling the relationship represented by formula (1) shown below, thereafter starting press-forming, and holding at the bottom dead point and cooling to a temperature lower than the martensite transformation starting temperature Ms while securing the average cooling rate of 20° C./s or more within a tool. Precipitated Ti amount(mass %)?3.4[N]<0.5×[total Ti amount (mass %)?3.4[N]]??(1) (In the formula (1), [N] represents the content (mass %) of N in the steel.).
    Type: Grant
    Filed: February 28, 2013
    Date of Patent: April 10, 2018
    Assignee: Kobe Steel, Ltd.
    Inventors: Toshio Murakami, Hideo Hata, Junya Naitou, Keisuke Okita, Shushi Ikeda
  • Patent number: 9889486
    Abstract: A manufacturing method of press-formed article according to the present invention includes a step of placing a flat plate member between a first die and a second die, and a step of causing a first press portion and a second press portion approach each other, thereby pressing the flat plate member. In the step of placing, the flat plate member is placed so that a first main surface and a second main surface align with a vertical direction. In the step of pressing, the flat plate member is vertically pressed by causing the first press portion and the second press portion to approach each other in the vertical direction, and a thick portion is formed on the flat plate member by causing a part of a material of the flat plate member in the vertical direction to flow into a thickened portion-forming section formed on a first opposing surface.
    Type: Grant
    Filed: October 20, 2016
    Date of Patent: February 13, 2018
    Assignee: Kobe Steel, Ltd.
    Inventors: Kazuki Sakamoto, Yasuhiro Hayashida, Kenichi Watanabe, Junya Naitou, Kensuke Funada, Takayuki Kimura, Jiro Iwaya
  • Publication number: 20180015527
    Abstract: In the present invention, a method for joining members involves preparing a steel component having a bottom wall in which a hole is provided, and a hollow aluminum pipe. The aluminum pipe is slipped through the hole in the steel component and passed through the bottom wall, rubber is inserted into the interior of the aluminum pipe, and the rubber is compressed in the direction of the axis (L) of the aluminum pipe and induced to distend towards the outside from the inside. As a result of the foregoing, at least a section of the aluminum pipe slipped through the hole is induced to undergo expansion and is joined by clinching to the bottom wall. This method for joining members reduces the load on the members, improves the joint strength, and enables two members to be joined at reduced cost.
    Type: Application
    Filed: January 4, 2016
    Publication date: January 18, 2018
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Yasuhiro MAEDA, Jiro IWAYA, Junya NAITOU, Hideto KATSUMA
  • Patent number: 9850554
    Abstract: A hot-press formed product can be achieved which has regions corresponding to a shock resistant portion and an energy absorption portion within a single formed product without applying a welding method and achieves the balance of high strength and elongation with a high level according to each region by means of having a first forming region exhibiting a metal structure containing martensite: 80-97 area % and retained austenite: 3-20 area % respectively, the remaining structure being 5 area % or less, and a second forming region exhibiting a metal structure containing annealed martensite or annealed bainite: 30-97 area %, martensite as quenched: 0-67 area %, and retained austenite: 3-20 area %.
    Type: Grant
    Filed: March 15, 2013
    Date of Patent: December 26, 2017
    Assignee: Kobe Steel, Ltd.
    Inventors: Junya Naitou, Toshio Murakami, Shushi Ikeda, Keisuke Okita
  • Publication number: 20170216901
    Abstract: A manufacturing method of a press-formed article includes arranging a member to be pressed between first and second dies, and relatively moving the first and second dies so as to approach each other, thereby press forming to a portion to be pressed so that a height of the portion to be pressed decreases. In the press forming step, while first bent portions in a pair each bent in a protruded shape toward the second die on the portion to be pressed are held by groove-shaped holding portions in a pair separated from each other on the second die, a second bent portion bent in a protruded shape from a position between the first bent portions toward the first die on the portion to be pressed is pressed and deformed by a pressing portion of the first die.
    Type: Application
    Filed: December 1, 2016
    Publication date: August 3, 2017
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Kazuki SAKAMOTO, Yasuhiro HAYASHIDA, Kenichi WATANABE, Junya NAITOU, Kensuke FUNADA, Takayuki KIMURA, Jiro IWAYA
  • Publication number: 20170136521
    Abstract: A manufacturing method of press-molded article of the present invention comprises a step of placing a member to be pressed in a press molding apparatus and a step of pressing a flat plate portion of the member to be pressed by bringing a first press portion and a second press portion closer to each other. A first opposing surface and a second opposing surface, while facing to each other, keep in contact with the flat plate portion during pressing. In the press step, a thick part is formed on the flat plate portion by allowing a part of a material of the flat plate portion to flow, in a press direction, into a thickened portion-forming section formed on the first opposing surface. The second opposing surface is moved to the press direction as the flat plate portion is pressed by the first press portion and the second press portion.
    Type: Application
    Filed: October 20, 2016
    Publication date: May 18, 2017
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Kazuki SAKAMOTO, Yasuhiro HAYASHIDA, Kenichi WATANABE, Junya NAITOU, Kensuke FUNADA, Takayuki KIMURA, Jiro IWAYA
  • Publication number: 20170136514
    Abstract: A manufacturing method of press-formed article according to the present invention includes a step of placing a flat plate member between a first die and a second die, and a step of causing a first press portion and a second press portion approach each other, thereby pressing the flat plate member. In the step of placing, the flat plate member is placed so that a first main surface and a second main surface align with a vertical direction. In the step of pressing, the flat plate member is vertically pressed by causing the first press portion and the second press portion to approach each other in the vertical direction, and a thick portion is formed on the flat plate member by causing a part of a material of the flat plate member in the vertical direction to flow into a thickened portion-forming section formed on a first opposing surface.
    Type: Application
    Filed: October 20, 2016
    Publication date: May 18, 2017
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Kazuki SAKAMOTO, Yasuhiro HAYASHIDA, Kenichi WATANABE, Junya NAITOU, Kensuke FUNADA, Takayuki KIMURA, Jiro IWAYA
  • Patent number: 9611518
    Abstract: Provided is a hot-press molded article that can achieve a high level of balance between high strength and extension by region and has a region corresponding to an energy absorption site and a shock resistant site within a single molded article without applying a welding method by means of having first region having a metal structure containing both 80-97 area % of martensite and 3-20 area % of residual austenite, the remaining structure comprising no more than 5 area %, and a second region having a metal structure comprising 30-80 area % of ferrite, less than 30 area % (exclusive of 0 area %) of bainitic ferrite, no greater than 30 area % (exclusive of 0 area %) of martensite, and 3-20 area % of residual austenite.
    Type: Grant
    Filed: March 15, 2013
    Date of Patent: April 4, 2017
    Assignee: Kobe Steel, Ltd.
    Inventors: Junya Naitou, Toshio Murakami, Shushi Ikeda, Keisuke Okita
  • Patent number: 9475113
    Abstract: There is provided a hot press-formed product, including a thin steel sheet formed by a hot press-forming method, and having a metallic structure that contains retained austenite at 3% to 20% by volume, whereby balance between strength and elongation can be controlled in a proper range and high ductility can be achieved.
    Type: Grant
    Filed: April 27, 2012
    Date of Patent: October 25, 2016
    Assignee: Kobe Steel, Ltd.
    Inventors: Junya Naitou, Toshio Murakami, Shushi Ikeda, Keisuke Okita
  • Patent number: 9475112
    Abstract: There is provided a hot press-formed product, including a thin steel sheet formed by a hot press-forming method, and having a metallic structure that contains bainitic ferrite at 70% to 97% by area, martensite at 27% by area or lower, and retained austenite at 3% to 20% by area, the remainder structure of which is at 5% by area or lower, whereby balance between strength and elongation can be controlled in a proper range and high ductility can be achieved.
    Type: Grant
    Filed: June 8, 2012
    Date of Patent: October 25, 2016
    Assignee: Kobe Steel, Ltd.
    Inventors: Junya Naitou, Toshio Murakami, Shushi Ikeda, Keisuke Okita
  • Patent number: 9469891
    Abstract: Provided is a press-forming product manufacturing method of manufacturing a forming product having satisfactory formability for a drawing process by press-forming a metal sheet using a press-forming tool with high productivity, including: heating the metal sheet to a transformation temperature Ac1 or more; cooling the metal sheet to 600° C. or lower; forming the metal sheet by a forming tool; ending the forming process at a martensite transformation start temperature Ms or more; taking out the metal sheet from the forming tool; and cooling the metal sheet.
    Type: Grant
    Filed: September 25, 2012
    Date of Patent: October 18, 2016
    Assignee: Kobe Steel, Ltd.
    Inventors: Keisuke Okita, Junya Naitou, Shushi Ikeda
  • Publication number: 20160222483
    Abstract: A method for manufacturing a press-formed article includes: heating a specific steel sheet for hot-pressing at 900° C. or more and 1,100° C. or less; starting press forming of the steel sheet which has been heated; and then, cooling the steel sheet to a temperature equal to or less than a temperature 100° C. below a bainite transformation starting temperature Bs and equal to or more than a martensite transformation starting temperature Ms, while ensuring an average cooling rate of 20° C./sec or more in a mold during forming and after the completion of forming; and further cooling the steel sheet, which has been cooled, to 200° C. or less at an average cooling rate of less than 20° C./sec.
    Type: Application
    Filed: September 10, 2013
    Publication date: August 4, 2016
    Applicant: KABUSHIKI KAISHA KOBE SEIKO SHO (KOBE STEEL, LTD.)
    Inventors: Toshio MURAKAMI, Junya NAITOU, Keisuke OKITA, Shushi IKEDA
  • Publication number: 20160222482
    Abstract: Provided is a hot-pressing steel plate useful for obtaining a press-molded article having excellent anti-softening characteristics in heat-affected zones (HAZ) while attaining a press-molded article that can achieve a high level of balance between high strength and stretchability if uniform characteristics within the molded article are required, and a high level of balance between high strength and stretchability in respective regions if regions corresponding to shock-resistant portions and energy-absorbing portions are required within one molded article; molding and processing prior to hot-pressing being facilitated by the hot-pressing steel plate having a prescribed chemical composition, having the equivalent circular diameter of Ti-containing deposits included in the steel plate be 30 nm or less with the average equivalent circular diameter of the Ti-containing deposits being 6 nm or less, having the deposited Ti amount and the total Ti amount within the steel satisfy a prescribed relation, and having a me
    Type: Application
    Filed: September 10, 2013
    Publication date: August 4, 2016
    Applicant: KABUSHIKI KAISHA KOBE SEIKO SHO (KOBE STEEL, LTD.)
    Inventors: Toshio MURAKAMI, Junya NAITOU, Keisuke OKITA, Shushi IKEDA
  • Publication number: 20160222485
    Abstract: A steel sheet for hot-pressing includes a specific chemical component composition. In the steel sheet, an average equivalent-circle diameter of a Ti-containing precipitate having an equivalent-circle diameter of 30 nm or less among Ti-containing precipitates contained in the steel sheet is 3 nm or more. In the steel, a precipitated Ti amount and a total Ti amount in a steel satisfy the relationship of: Precipitated Ti amount (mass %)?3.4[N]?0.5×[(total Ti amount (mass %))?3.4[N]] in which [N] indicates the content (mass %) of N in the steel. In the steel sheet, a ferrite fraction in a metal microstructure is 30 area % or more.
    Type: Application
    Filed: September 10, 2013
    Publication date: August 4, 2016
    Applicant: KABUSHIKI KAISHA KOBE SEIKO SHO (KOBE STEEL, LTD.)
    Inventors: Toshio MURAKAMI, Junya NAITOU, Keisuke OKITA, Shushi IKEDA
  • Patent number: 9358602
    Abstract: There is provided a useful method for producing a press-formed product without making the structure of a press tool complicated, which product has favorable formability in a level so as to be able to be produced by deep drawing, and which product is produced by press-forming a thin steel sheet with a punch and a die, in which the thin steel sheet is heated to a temperature not lower than an Ac3 transformation point thereof, and the press-forming is then started, wherein the forming is carried out so that a temperature difference in the thin steel sheet is adjusted to be not higher than 200° C. at a stage when the thin steel sheet has reached one third of a forming height.
    Type: Grant
    Filed: September 30, 2011
    Date of Patent: June 7, 2016
    Assignee: Kobe Steel, Ltd.
    Inventors: Junya Naitou, Keisuke Okita, Shushi Ikeda
  • Patent number: 9315876
    Abstract: There is provided a useful method for producing a press-formed product without causing disadvantages such as hardness variation, which product has favorable formability in a level so as to be able to be produced by deep drawing, and which method is carried out by heating a thin steel sheet to a temperature not lower than an Ac3 transformation point thereof; and then cooling the thin steel sheet at a rate not lower than a critical cooling rate, during which the thin steel sheet is formed into the press-formed product, wherein the forming is started from a temperature higher than a martensitic transformation start temperature Ms thereof, the cooling rate is kept to be 10° C./sec. or higher during the forming, and the forming is finished in a temperature range not higher than the martensitic transformation start temperature Ms.
    Type: Grant
    Filed: September 30, 2011
    Date of Patent: April 19, 2016
    Assignee: Kobe Steel, Ltd.
    Inventors: Keisuke Okita, Junya Naitou, Shushi Ikeda
  • Publication number: 20160010171
    Abstract: A hot press molding including: a first forming region exhibiting a metal structure, which contains 80-97 area % of martensite and 3-20 area % of retained austenite, respectively, and in which the residual structure is 5 area % or less; and a second forming region exhibiting a metal structure, which contains 70-97 area % of bainitic ferrite, 27 area % or less of martensite, and 3-20 area % of retained austenite, respectively, and in which the residual structure is 5 area % or less. As a result, hot press moldings, which have at least a region corresponding to a shock-resistant area and a region corresponding to an energy-absorbing area in a single molding and in which a high level of balancing of high strength with elongation according to the respective region can be achieved, are provided without using a welding method.
    Type: Application
    Filed: February 7, 2014
    Publication date: January 14, 2016
    Applicant: KABUSHIKI KAISHA KOBE SEIKO SHO (KOBE STEEL, LTD.)
    Inventors: Junya NAITOU, Toshio MURAKAMI, Shushi IKEDA, Keisuke OKITA
  • Publication number: 20150090377
    Abstract: A steel sheet for hot pressing use according to the present invention has a specified chemical component composition, wherein some of Ti-containing precipitates contained in the steel sheet, each of which having an equivalent circle diameter of 30 nm or less, have an average equivalent circle diameter of 6 nm or less, the precipitated Ti amount and the total Ti amount in the steel fulfill the relationship represented by formula (1) shown below, and the sum total of the fraction of bainite and the fraction of martensite in the metal microstructure is 80 area % or more. Precipitated Ti amount (mass %)?3.4[N]?0.5×[(total Ti amount (mass %))?3.4[N]]??(1) (In the formula (1), [N] represents the content (mass %) of N in the steel.
    Type: Application
    Filed: March 1, 2013
    Publication date: April 2, 2015
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Toshio Murakami, Junya Naitou, Keisuke Okita, Shushi Ikeda