Patents by Inventor Junya SATAKE
Junya SATAKE has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20250156668Abstract: A metal product comprises a metal member, and a marking formed on a surface of the metal member. The marking is configured with a combination of cells each having a square shape. One or more of the cells comprise multiple rows of laser grooves extending along a predetermined direction. At least one of the laser grooves comprises pulse marks that are arranged at a feed pitch equal to or smaller than a spot diameter in the predetermined direction. The marking satisfies the formula b×n/a?0.5 where parameters a, b, and n are defined as: a: a length of one side of each of the one or more cells; b: a diameter of the pulse mark; and n: a number of the laser grooves per each of the one or more cells.Type: ApplicationFiled: January 17, 2025Publication date: May 15, 2025Inventors: Jin ODA, Junya SATAKE, Tomoki HIRAYAMA
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Patent number: 12248829Abstract: A method of manufacturing a metal product comprise forming a base region on a surface of a metal member by repeatedly scanning along a predetermined first direction while irradiating the surface of the metal member with a base laser beam over a first set of rows. The method further comprises forming a marking by repeatedly scanning along a predetermined second direction while irradiating the surface of the metal member with a marking laser beam over a second set of rows. The second direction is different from the first direction. An identification code having a predetermined pattern comprises a combination of the base region and the marking.Type: GrantFiled: May 19, 2022Date of Patent: March 11, 2025Inventors: Jin Oda, Junya Satake, Tomoki Hirayama
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Publication number: 20220277180Abstract: A method of manufacturing a metal product comprise forming a base region on a surface of a metal member by repeatedly scanning along a predetermined first direction while irradiating the surface of the metal member with a base laser beam over a first set of rows. The method further comprises forming a marking by repeatedly scanning along a predetermined second direction while irradiating the surface of the metal member with a marking laser beam over a second set of rows. The second direction is different from the first direction. An identification code having a predetermined pattern comprises a combination of the base region and the marking.Type: ApplicationFiled: May 19, 2022Publication date: September 1, 2022Inventors: Jin ODA, Junya SATAKE, Tomoki HIRAYAMA
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Patent number: 11393623Abstract: According to one embodiment, a method for manufacturing an iron core product includes providing an iron core body which includes a magnet insertion hole in which a permanent magnet is disposed, injecting a molten resin into the magnet insertion hole of the iron core body at a first pressure, and setting a pressure applied to the molten resin to a second pressure lower than the first pressure after the molten resin is injected into the magnet insertion hole and before the molten resin is cured.Type: GrantFiled: July 17, 2019Date of Patent: July 19, 2022Assignee: MITSUI HIGH-TEC, INC.Inventors: Takashi Fukumoto, Kohei Yoshida, Junya Satake
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Patent number: 11366994Abstract: A method of manufacturing a metal product comprise forming a base region on a surface of a metal member by repeatedly scanning along a predetermined first direction while irradiating the surface of the metal member with a base laser beam over a first set of rows. The method further comprises forming a marking by repeatedly scanning along a predetermined second direction while irradiating the surface of the metal member with a marking laser beam over a second set of rows. The second direction is different from the first direction. An identification code having a predetermined pattern comprises a combination of the base region and the marking.Type: GrantFiled: October 10, 2019Date of Patent: June 21, 2022Inventors: Jin Oda, Junya Satake, Tomoki Hirayama
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Patent number: 10726213Abstract: A method of manufacturing a metal product includes forming a first identification code onto a surface of a metal member with a laser beam, the first identification code being readable under a first reading condition, and heating the metal member on which the identification code is formed. The method further includes reading the first identification code with a reading device, and forming a second identification code onto the surface of the metal member subsequent to the heating with a laser beam based on the first identification code which is read with the reading device. The second identification code is readable under a second reading condition different from the first reading condition.Type: GrantFiled: May 18, 2018Date of Patent: July 28, 2020Inventors: Jin Oda, Junya Satake
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Publication number: 20200042848Abstract: A method of manufacturing a metal product comprise forming a base region on a surface of a metal member by repeatedly scanning along a predetermined first direction while irradiating the surface of the metal member with a base laser beam over a first set of rows. The method further comprises forming a marking by repeatedly scanning along a predetermined second direction while irradiating the surface of the metal member with a marking laser beam over a second set of rows. The second direction is different from the first direction. An identification code having a predetermined pattern comprises a combination of the base region and the marking.Type: ApplicationFiled: October 10, 2019Publication date: February 6, 2020Applicant: Mitsui High-tec, Inc.Inventors: Jin ODA, Junya SATAKE, Tomoki HIRAYAMA
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Publication number: 20200043651Abstract: According to one embodiment, a method for manufacturing an iron core product includes providing an iron core body which includes a magnet insertion hole in which a permanent magnet is disposed, injecting a molten resin into the magnet insertion hole of the iron core body at a first pressure, and setting a pressure applied to the molten resin to a second pressure lower than the first pressure after the molten resin is injected into the magnet insertion hole and before the molten resin is cured.Type: ApplicationFiled: July 17, 2019Publication date: February 6, 2020Applicant: MITSUI HIGH-TEC, INC.Inventors: Takashi FUKUMOTO, Kohei YOSHIDA, Junya SATAKE
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Patent number: 10468950Abstract: This disclosure relates to a method of manufacturing a laminated core including a plurality of poles arranged side by side in a circumferential direction, each pole having three or more magnet housing holes and magnets housed in the magnet housing holes. The manufacturing method includes: a step of preparing a lamination having the magnet housing holes; a step of injecting sealing resin into a pair of magnet housing holes arranged at symmetric positions with respect to a line extending in a radial direction of the lamination, with the magnets being disposed in the pair of respective magnet housing holes; and a step of injecting sealing resin into another magnet housing hole, with the magnet being disposed in the magnet housing hole.Type: GrantFiled: October 25, 2016Date of Patent: November 5, 2019Assignees: MITSUI HIGH-TEC, INC., TOYOTA JIDOSHA KABUSHIKI KAISHA, AISIN AW CO., LTD.Inventors: Kohei Yoshida, Junya Satake, Keiichi Kaneshige, Meio Gi
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Publication number: 20180336374Abstract: A method of manufacturing a metal product includes forming a first identification code onto a surface of a metal member with a laser beam, the first identification code being readable under a first reading condition, and heating the metal member on which the identification code is formed. The method further includes reading the first identification code with a reading device, and forming a second identification code onto the surface of the metal member subsequent to the heating with a laser beam based on the first identification code which is read with the reading device. The second identification code is readable under a second reading condition different from the first reading condition.Type: ApplicationFiled: May 18, 2018Publication date: November 22, 2018Applicant: Mitsui High-tec, Inc.Inventors: Jin ODA, Junya SATAKE
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Publication number: 20170117781Abstract: This disclosure relates to a method of manufacturing a laminated core including a plurality of poles arranged side by side in a circumferential direction, each pole having three or more magnet housing holes and magnets housed in the magnet housing holes. The manufacturing method includes: a step of preparing a lamination having the magnet housing holes; a step of injecting sealing resin into a pair of magnet housing holes arranged at symmetric positions with respect to a line extending in a radial direction of the lamination, with the magnets being disposed in the pair of respective magnet housing holes; and a step of injecting sealing resin into another magnet housing hole, with the magnet being disposed in the magnet housing hole.Type: ApplicationFiled: October 25, 2016Publication date: April 27, 2017Inventors: Kohei YOSHIDA, Junya SATAKE, Keiichi KANESHIGE, Meio GI