Patents by Inventor Junya Tobata

Junya Tobata has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20260250812
    Abstract: A high strength steel sheet includes a steel sheet containing, by mass, C: 0.030%-0.500%, Si: 0.50%-2.50%, Mn: 1.50%-5.00%, P: not more than 0.100%, S: not more than 0.0200%, Al: not more than 1.000%, N: not more than 0.0100%, O: not more than 0.0100%, and Nb: 0.005%-0.100%, with a balance consisting of Fe and inevitable impurities, an amount of martensite is not less than 70%, an amount of retained austenite is 3%-20%, a total amount of ferrite and bainitic ferrite is not more than 10%, an instability index k of retained austenite is less than 6.1, and an instability index d of retained austenite in an initial stage of working is less than 5.7.
    Type: Application
    Filed: March 5, 2024
    Publication date: August 27, 2026
    Applicant: JFE Steel Corporation
    Inventors: Ryusuke ISHITO, Junya TOBATA, Hidekazu MINAMI, Yuki TOJI
  • Publication number: 20260250811
    Abstract: A high strength steel sheet contains, by mass, C: 0.030%-0.500%, Si: 0.50%-2.50%, Mn: 1.50%-5.00%, P: not more than 0.100%, S: not more than 0.0200%, Al: not more than 1.000%, N: not more than 0.0100%, O: not more than 0.0100%, and Nb: 0.005%-0.100%, with a balance consisting of Fe and inevitable impurities, an amount of martensite is not less than 60%, an amount of retained austenite is 3%-20%, and a total amount of ferrite and bainitic ferrite is more than 10%, an instability index k of retained austenite is less than 5.9, and an instability index d of retained austenite in an initial stage of working is less than 5.8.
    Type: Application
    Filed: March 5, 2024
    Publication date: August 27, 2026
    Applicant: JFE STEEL CORPORATION
    Inventors: Ryusuke ISHITO, Junya TOBATA, Hidekazu MINAMI, Yuki TOJI
  • Publication number: 20260234764
    Abstract: Provided is a steel sheet that has a TS of 1180 MPa or more, high EL, and also excellent toughness and crash properties after paint baking. The steel sheet has a defined chemical composition and a microstructure where an area fraction of tempered martensite is 83% or more, an area fraction of retained austenite is less than 3%, a total area fraction of bainitic ferrite and ferrite 5 % or more and less than 15%, and a 20° or greater grain boundary density in tempered martensite is 1.0 ?m/?m2 or more, satisfying the following Expression ? ( 1 ) ? KAM ? ( S ) / KAM ? ( C ) > 1.
    Type: Application
    Filed: November 21, 2023
    Publication date: August 13, 2026
    Applicant: JFE STEEL CORPORATION
    Inventors: Junya TOBATA, Hideyuki KIMURA
  • Publication number: 20260233280
    Abstract: Provided is a steel sheet that has a TS of 1320 MPa or more, as well as excellent stretch flangeability, and excellent toughness and crash properties after paint baking. The steel sheet has a defined chemical composition and a microstructure where an area fraction of tempered martensite is 95% or more, an area fraction of retained austenite is less than 3%, a total area fraction of bainitic ferrite and ferrite is less than 5%, and a 20° or greater grain boundary density in tempered martensite is 1.0 ?m/?m2 or more, satisfying the following Expression ? ( 1 ) ? KAM ? ( S ) / KAM ? ( C ) > 1.
    Type: Application
    Filed: November 21, 2023
    Publication date: August 13, 2026
    Applicant: JFE STEEL CORPORATION
    Inventors: Junya TOBATA, Hideyuki KIMURA
  • Publication number: 20260226592
    Abstract: A steel sheet, a member, and a method for producing them are disclosed. The steel sheet has a chemical composition containing, in mass %: C: not less than 0.15% and not more than 0.45%; Si: not less than 0.3% and not more than 2.0%; Mn: not less than 1.7% and not more than 4.0%; P: not more than 0.10%; S: not more than 0.01%; sol. Al: not more than 0.50%; N: not more than 0.010%; and B: not less than 0.0008% and not more than 0.0100%, with the balance being Fe and incidental impurities, wherein the steel sheet has a steel microstructure where the area ratio of martensite to the entire microstructure is not less than 85% and less than 95%, and the area ratio of retained austenite to the entire microstructure is not less than 5% and not more than 15%, and wherein the number density A of precipitates having an equivalent circular diameter of 500 nm or more satisfies the formula: A (number/mm2)?8.5×105×[B].
    Type: Application
    Filed: January 25, 2024
    Publication date: August 6, 2026
    Applicant: JFE Steel Corporation
    Inventors: Taiyo ASAKAWA, Junya TOBATA, Hideyuki KIMURA
  • Patent number: 12686896
    Abstract: Provided is a dehydrogenation method capable of efficiently reducing hydrogen content in steel for thick or complexly-shaped steel materials and steel products in general. In a dehydrogenation method for a steel material, in a series of steel material production process including: a process of supplying a steel raw material; a process of subjecting the steel raw material to hot working; a process of inspecting a steel material obtained from the steel raw material; and a process of shipping the steel material, at least one of the steel raw material and the steel material at any stage from the supply process to the shipment process is subjected to, at least once, a sound wave irradiation treatment so that a sound pressure level at a surface of the at least one of the steel raw material and the steel material will be 30 dB or more.
    Type: Grant
    Filed: May 26, 2021
    Date of Patent: July 21, 2026
    Assignee: JFE STEEL CORPORATION
    Inventors: Junya Tobata, Kazuki Endoh, Yuki Toji
  • Patent number: 12428700
    Abstract: A high strength steel sheet includes a specific microstructure having a specific chemical composition and satisfying the formulas (1) and (2) defined below: KAM ? ( S ) / KAM ? ( C ) < 1. ( 1 ) wherein KAM (S) is a KAM (Kernel average misorientation) value of a superficial portion of the steel sheet, and KAM (C) is a KAM value of a central portion of the steel sheet, Hv ? ( Q ) - Hv ? ( S ) ? 8 ( 2 ) wherein Hv (Q) indicates the hardness of a portion at ¼ sheet thickness and Hv (S) indicates the hardness of a superficial portion of the steel sheet.
    Type: Grant
    Filed: May 19, 2022
    Date of Patent: September 30, 2025
    Assignee: JFE-STEEL CORPORATION
    Inventors: Junya Tobata, Yuki Toji
  • Patent number: 12398437
    Abstract: There is provided a high-strength steel sheet in which content amounts of a specific steel composition are limited and manufacturing conditions are optimized and that has a steel structure that contains ferrite and a harder phase and in which ferrite accounts for 30% to 70% in terms of area ratio, the harder phase contains bainitic ferrite, tempered martensite, martensite (including 0%), and retained austenite (including 0%), the maximum grain diameter of ferrite dmax is 2.5 ?m or less, and the area ratio of ferrite AF and the average grain diameter of ferrite dF satisfy AF [%]/dF [?m]?15.
    Type: Grant
    Filed: November 18, 2019
    Date of Patent: August 26, 2025
    Assignee: JFE Steel Corporation
    Inventors: Junya Tobata, Hidekazu Minami, Takashi Kobayashi
  • Publication number: 20250223662
    Abstract: A high strength steel sheet having 1180 MPa or higher tensile strength and a method for manufacturing the same are disclosed. The high strength steel sheet has a specific chemical composition and is such that in a region at ¼ sheet thickness, the area fraction of martensite is 80% or more, the volume fraction of retained austenite is 3% or more and 15% or less, the area fraction of the total of ferrite and bainitic ferrite is 10% or less, the average grain size of prior austenite is 20 ?m or less, and the average of the proportions of packets having the largest area in prior austenite grains is 70% by area or less of the prior austenite grain.
    Type: Application
    Filed: January 30, 2023
    Publication date: July 10, 2025
    Applicant: JFE Steel Corporation
    Inventors: Junya TOBATA, Yuki TOJI, Hidekazu MINAMI
  • Publication number: 20250197959
    Abstract: A high strength steel sheet having 1180 MPa or higher tensile strength and 85% or more yield ratio and a method for manufacturing the same are disclosed. The high strength steel sheet has a specific chemical composition and is such that in a region at ¼ sheet thickness, the area fraction of tempered martensite is 90% or more, the volume fraction of retained austenite is less than 3%, the area fraction of the total of ferrite and bainitic ferrite is less than 10%, the average grain size of prior austenite is 20 ?m or less, and the average of the proportions of packets having the largest area in prior austenite grains is 70% by area or less of the prior austenite grain.
    Type: Application
    Filed: January 30, 2023
    Publication date: June 19, 2025
    Applicant: JFE Steel Corporation
    Inventors: Junya TOBATA, Yuki TOJI, Hidekazu MINAMI
  • Publication number: 20250197979
    Abstract: A high strength steel sheet having 980 MPa or higher tensile strength and 10% or more elongation and a method for manufacturing the same are disclosed. The high strength steel sheet has a specific chemical composition and is such that in a region at ¼ sheet thickness, the area fraction of martensite is 60% or more, the volume fraction of retained austenite is 3% or more and 15% or less, the area fraction of the total of ferrite and bainitic ferrite is more than 10%, and the average of the proportions of packets having the largest area in prior austenite grains is 70% by area or less of the prior austenite grain.
    Type: Application
    Filed: January 30, 2023
    Publication date: June 19, 2025
    Applicant: JFE Steel Corporation
    Inventors: Junya TOBATA, Yuki TOJI, Hidekazu MINAMI
  • Publication number: 20250197960
    Abstract: A high strength steel sheet having 980 MPa or higher tensile strength and a method for manufacturing the same are provided. The high strength steel sheet has a specific chemical composition and is such that in a region at ¼ sheet thickness, the area fraction of tempered martensite is 38% or more and less than 90%, the volume fraction of retained austenite is less than 3%, the area fraction of the total of ferrite and bainitic ferrite is 10% or more and 60% or less, the average grain size of prior austenite is 20 ?m or less, and the average of the proportions of packets having the largest area in prior austenite grains is 70% by area or less of the prior austenite grain.
    Type: Application
    Filed: January 30, 2023
    Publication date: June 19, 2025
    Applicant: JFE STEEL CORPORATION
    Inventors: Junya TOBATA, Yuki TOJI, Hidekazu MINAMI
  • Patent number: 12286680
    Abstract: A thin steel sheet has a specific chemical composition. The thin steel sheet has a microstructure in which ferrite is present in an area fraction of 4% or less (including 0%), as-quenched martensite is present in an area fraction of 10% or less (including 0%), retained austenite is present in an amount of 7% or more and 20% or less, and upper bainite, lower bainite, and tempered martensite are present in a total area fraction of more than 71% and less than 93%; and BCC iron that has a misorientation of 1° or less and surrounds retained austenite having an equivalent circular diameter of 1 ?m or less is present in an area fraction of 4% or more and 50% or less, and BCC iron that has a misorientation of more than 1° is present in an area fraction of 25% or more and 85% or less.
    Type: Grant
    Filed: October 15, 2019
    Date of Patent: April 29, 2025
    Assignee: JFE Steel Corporation
    Inventors: Noriaki Kohsaka, Junya Tobata, Shinjiro Kaneko, Yasushi Kitani, Yoshihiko Ono, Tadachika Chiba
  • Publication number: 20240376562
    Abstract: A high strength steel sheet includes a specific microstructure having a specific chemical composition and satisfying the formulas (1) and (2) defined below: KAM ? ( S ) / KAM ? ( C ) < 1. ( 1 ) wherein KAM(S) is a KAM (Kernel average misorientation) value of a superficial portion of the steel sheet, and KAM(C) is a KAM value of a central portion of the steel sheet, Hv ? ( Q ) - Hv ? ( S ) ? 8 ( 2 ) wherein Hv(Q) indicates the hardness of a portion at ¼ sheet thickness and Hv(S) indicates the hardness of a superficial portion of the steel sheet.
    Type: Application
    Filed: May 19, 2022
    Publication date: November 14, 2024
    Applicant: JFE Steel Corporation
    Inventors: Junya Tobata, Yuki Toji
  • Publication number: 20240376577
    Abstract: The steel sheet comprising a chemical composition containing C, Si, Mn, P, S, Al, N, Ti, Nb, and B, with the balance being Fe and inevitable impurities, and satisfying predetermined formula (1), in which the total area ratio of martensite and bainite is 95% or more, the grain size of prior austenite grains is 10 ?m or less, the B concentration at a prior austenite grain boundary is 0.10% or more in mass %, the C concentration at the prior austenite grain boundary is 1.5 times or more than the C content in the steel, the amount of precipitated Fe is 200 mass ppm or less, and for a defined in predetermined formula (2), a ratio of adislocation on dislocation to agrain boundary on the prior austenite grain boundary: adislocation/agrain boundary is 1.3 or more.
    Type: Application
    Filed: June 21, 2022
    Publication date: November 14, 2024
    Applicant: JFE STEEL CORPORATION
    Inventors: Yuji TANAKA, Kazuki ENDOH, Hidekazu MINAMI, Junya TOBATA, Yuki TOJI
  • Publication number: 20240368719
    Abstract: Provided is a high strength steel sheet with high stretch flangeability and high YR in the rolling direction as well as in the direction orthogonal to the rolling direction with TS of 1180 MPa or more. The high strength steel sheet has a prescribed chemical composition and steel microstructure. In particular, an average grain size of the hard phase is 5.3 ?m or less, the volume fraction-carbon concentration ratio of retained austenite (?) is 0.10 or more and 0.45 or less, and the integration degree of {112} <111> orientation is 1.0 or more.
    Type: Application
    Filed: March 28, 2022
    Publication date: November 7, 2024
    Applicant: JFE STEEL CORPORATION
    Inventors: Hidekazu MINAMI, Masayasu UENO, Yuki TOJI, Yuji TANAKA, Junya TOBATA, Kazuki ENDOH
  • Publication number: 20240360532
    Abstract: The steel sheet comprising a chemical composition containing C, Si, Mn, P, S, Al, N, Ti, Nb, and B, with the balance being Fe and inevitable impurities, and satisfying predetermined formula, in which the total area ratio of martensite and bainite is 95% or more, the average grain size of prior austenite grains is 10 ?m or less, the B concentration at a prior austenite grain boundary is 0.10% or more in mass %, a C-concentrated region is provided along a martensitic grain boundary, and the C-concentrated region has a C concentration of 4.0 times or more than the C content in the steel, and the C-concentrated region has a concentration width of 3 nm or more and 100 nm or less in a direction perpendicular to the martensitic grain boundary and a length of 100 nm or more in a direction parallel to the martensitic grain boundary.
    Type: Application
    Filed: June 21, 2022
    Publication date: October 31, 2024
    Applicant: JFE STEEL CORPORATION
    Inventors: Yuji TANAKA, Takeshi NISHIYAMA, Masanari TOMOZAWA, Kazuki ENDOH, Hidekazu MINAMI, Junya TOBATA, Yuki TOJI
  • Publication number: 20240352552
    Abstract: A steel sheet has a chemical composition containing a predetermined amount of C, Si, Mn, Cu, P, S, Al, and N, and optionally a predetermined amount of one or more selected from the group consisting of Ti, B, Nb, Cr, V, Mo, Ni, As, Sb, Sn, Ta, Ca, Mg, Zn, Co, Zr, and REM, with the balance being Fe and inevitable impurities; a microstructure comprising, in volume fraction, tempered martensite: 90% or more, retained austenite: 1% to 7%, one or both of bainitic ferrite and fresh martensite: 3% to 9% in total, and ferrite: 0% to 5%, where the retained austenite has a carbon concentration of 0.35% or more; a tensile strength TS of 1470 MPa to 1650 MPa, and a yield strength YS of 1100 MPa or more.
    Type: Application
    Filed: April 20, 2022
    Publication date: October 24, 2024
    Inventors: Amrinder Singh Gill, Grant Aaron Thomas, Junya Tobata, Shigehiro Takajo, Yuki Toji
  • Patent number: 12123069
    Abstract: A steel sheet having a specified chemical composition and a method for producing the steel sheet. The steel sheet has a microstructure comprising ferrite: 5% or less, and at least one of upper bainite, fresh martensite, tempered martensite, lower bainite, and retained ?: 95% to 100% by area percentage, and retained ?: 4% to 15% by volume percentage. Retained ?UB has a specified area percentage S?UB, retained ?LB has a specified distribution number N?LB, and at least one of (i) fresh martensite has a specified equivalent circular grain diameter and aspect ratio and (ii) retained ? grains has a specified equivalent circular grain diameter and aspect ratio.
    Type: Grant
    Filed: October 16, 2019
    Date of Patent: October 22, 2024
    Assignee: JFE STEEL CORPORATION
    Inventors: Yoshihiko Ono, Junya Tobata, Hiroyuki Akimoto, Yoichiro Matsui, Shinjiro Kaneko
  • Publication number: 20240287636
    Abstract: A high strength steel sheet includes a specific microstructure having a specific chemical composition and satisfying the formulas (1) and (2) defined below: KAM ? ( S ) / KAM ? ( C ) < 1. ( 1 ) wherein KAM (S) is a KAM (Kernel average misorientation) value of a superficial portion of the steel sheet, and KAM (C) is a KAM value of a central portion of the steel sheet, Hv ? ( Q ) - Hv ? ( S ) ? 8 ( 2 ) wherein Hv (Q) indicates the hardness of a portion at ¼ sheet thickness and Hv (S) indicates the hardness of a superficial portion of the steel sheet.
    Type: Application
    Filed: May 19, 2022
    Publication date: August 29, 2024
    Applicant: JFE Steel Corporation
    Inventors: Junya Tobata, Yuki Toji, Hidekazu Minami