Patents by Inventor Junya Usami

Junya Usami has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9511722
    Abstract: A resin-made interior panel molded into a thin-plate shape using a cavity die and a core die in which portions which corresponds to undercut portions with respect to the die-cutting direction of the molding die includes on the front surface side of a panel a flat bottom portion having a shape which cancels an entire undercut space on the side of the core-die and a rib structure having a plurality of ribs projecting in the shape of plugging back the undercut space and having a plurality of grooves extending from the bottom portion in the die-cut direction. According to the invention as described above, means which maintain the design shape of the interior panel on the front surface side having the undercut portions is provided without necessity of a slide die in the core die.
    Type: Grant
    Filed: February 21, 2014
    Date of Patent: December 6, 2016
    Assignee: TOYOTA SHATAI KABUSHIKI KAISHA
    Inventors: Masanobu Kitajima, Junya Usami, Takao Murase
  • Patent number: 8846181
    Abstract: A resin-made interior panel molded into a thin-plate shape using a cavity die and a core die in which portions which corresponds to undercut portions with respect to the die-cutting direction of the molding die includes on the front surface side of a panel a flat bottom portion having a shape which cancels an entire undercut space on the side of the core-die and a rib structure having a plurality of ribs projecting in the shape of plugging back the undercut space and having a plurality of grooves extending from the bottom portion in the die-cut direction. According to the invention as described above, means which maintain the design shape of the interior panel on the front surface side having the undercut portions is provided without necessity of a slide die in the core die.
    Type: Grant
    Filed: August 7, 2007
    Date of Patent: September 30, 2014
    Assignee: Toyota Shatai Kabushiki Kaisha
    Inventors: Masanobu Kitajima, Junya Usami, Takao Murase
  • Publication number: 20140252681
    Abstract: A resin-made interior panel molded into a thin-plate shape using a cavity die and a core die in which portions which corresponds to undercut portions with respect to the die-cutting direction of the molding die includes on the front surface side of a panel a flat bottom portion having a shape which cancels an entire undercut space on the side of the core-die and a rib structure having a plurality of ribs projecting in the shape of plugging back the undercut space and having a plurality of grooves extending from the bottom portion in the die-cut direction. According to the invention as described above, means which maintain the design shape of the interior panel on the front surface side having the undercut portions is provided without necessity of a slide die in the core die.
    Type: Application
    Filed: February 21, 2014
    Publication date: September 11, 2014
    Applicant: TOYOTA SHATAI KABUSHIKI KAISHA
    Inventors: Masanobu KITAJIMA, Junya USAMI, Takao MURASE
  • Patent number: 8011688
    Abstract: An air bag door in which the remaining thickness of a substrate at a centerline of a fracture groove formed into the shape of an air bag door on a back surface of the substrate is set to be smaller than other portions, and dotted fracture perforations for braking the superficial material are selectively provided at the centerline portion and near meeting points between sidelines and the centerline. According to the invention described above, the substrate and the superficial material of the air bag door are broken in a desirable order of breakage by portions synchronously with each other when the air bag is expanded and deployed.
    Type: Grant
    Filed: July 30, 2007
    Date of Patent: September 6, 2011
    Assignee: Toyota Shatai Kabushiki Kaisha
    Inventors: Takahiro Komura, Junya Usami, Hideyuki Hayashi, Takahiro Muranushi, Kenji Katou
  • Publication number: 20100003464
    Abstract: A resin-made interior panel molded into a thin-plate shape using a cavity die and a core die in which portions which corresponds to undercut portions with respect to the die-cutting direction of the molding die includes on the front surface side of a panel a flat bottom portion having a shape which cancels an entire undercut space on the side of the core-die and a rib structure having a plurality of ribs projecting in the shape of plugging back the undercut space and having a plurality of grooves extending from the bottom portion in the die-cut direction. According to the invention as described above, means which maintain the design shape of the interior panel on the front surface side having the undercut portions is provided without necessity of a slide die in the core die.
    Type: Application
    Filed: August 7, 2007
    Publication date: January 7, 2010
    Applicant: Toyota Shatai Kabushiki Kaisha
    Inventors: Masanobu Kitajima, Junya Usami, Takao Murase