Patents by Inventor Justin C. Kellner

Justin C. Kellner has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10190390
    Abstract: A shifting sleeve has differential piston areas so that applied pressure displaces the sleeve against spring bias, which preferably is a series of Belleville washer stacks associated with modular mandrel components, to obtain the desired opposing force to the movement initiated with pressure applied to differential piston areas. An indexing feature is located between the sleeve and the mandrel passage wall and on a predetermined number of cycles disables the Belleville washer stacks from biasing the sleeve in an opposed direction as when pressure is applied. At this time the pressure in the mandrel acting on the differential piston area simply shifts the sleeve to open a lateral port so that fracturing through the cement that was earlier placed with the port closed can take place.
    Type: Grant
    Filed: August 5, 2015
    Date of Patent: January 29, 2019
    Inventors: Jason C. Mailand, Justin C. Kellner, James S. Sanchez, Paul Madero, Charles C. Johnson, Robert W. Putch
  • Patent number: 9828827
    Abstract: A composite plug that can be used in fracturing has backup rings for the seal that are preferably made of a composite material. The backup rings are essentially connected segments that allow the connections to break when the plug is set and the cones are brought closer together. When the rings break to form gaps between segments in a specific ring, the adjacent ring has offset gaps so that as a whole there are no extrusion gaps that would allow the seal element to pass. The rings can be rotationally locked to each other initially at the adjacent segments that are formed when the plug is set to maintain their relative positions so that gaps between segments adjacent the seal are overlapped with segments from the adjacent ring. The segmenting backup rings can be used on one or on both sides of a sealing element.
    Type: Grant
    Filed: April 25, 2014
    Date of Patent: November 28, 2017
    Assignee: BAKER HUGHES, A GE COMPANY, LLC
    Inventors: Justin C. Kellner, Edward J. O'Malley, Clint Mickey, Steve Rosenblatt
  • Patent number: 9359865
    Abstract: A shifting sleeve has differential piston areas so that applied pressure displaces the sleeve against spring bias, which preferably is a series of Belleville washer stacks associated with modular mandrel components, to obtain the desired opposing force to the movement initiated with pressure applied to differential piston areas. An indexing feature is located between the sleeve and the mandrel passage wall and on a predetermined number of cycles disables the Belleville washer stacks from biasing the sleeve in an opposed direction as when pressure is applied. At this time the pressure in the mandrel acting on the differential piston area simply shifts the sleeve to open a lateral port so that fracturing through the cement that was earlier placed with the port closed can take place.
    Type: Grant
    Filed: October 15, 2012
    Date of Patent: June 7, 2016
    Assignee: Baker Hughes Incorporated
    Inventors: Jason C. Mailand, Justin C. Kellner, James S. Sanchez, Paul Madero, Charles C. Johnson, Robert W. Putch
  • Publication number: 20150337625
    Abstract: A shifting sleeve has differential piston areas so that applied pressure displaces the sleeve against spring bias, which preferably is a series of Belleville washer stacks associated with modular mandrel components, to obtain the desired opposing force to the movement initiated with pressure applied to differential piston areas. An indexing feature is located between the sleeve and the mandrel passage wall and on a predetermined number of cycles disables the Belleville washer stacks from biasing the sleeve in an opposed direction as when pressure is applied. At this time the pressure in the mandrel acting on the differential piston area simply shifts the sleeve to open a lateral port so that fracturing through the cement that was earlier placed with the port closed can take place.
    Type: Application
    Filed: August 5, 2015
    Publication date: November 26, 2015
    Inventors: Jason C. Mailand, Justin C. Kellner, James S. Sanchez, Paul Madero, Charles C. Johnson, Robert W. Putch
  • Publication number: 20150308215
    Abstract: A composite plug that can be used in fracturing has backup rings for the seal that are preferably made of a composite material. The backup rings are essentially connected segments that allow the connections to break when the plug is set and the cones are brought closer together. When the rings break to form gaps between segments in a specific ring, the adjacent ring has offset gaps so that as a whole there are no extrusion gaps that would allow the seal element to pass. The rings can be rotationally locked to each other initially at the adjacent segments that are formed when the plug is set to maintain their relative positions so that gaps between segments adjacent the seal are overlapped with segments from the adjacent ring. The segmenting backup rings can be used on one or on both sides of a sealing element.
    Type: Application
    Filed: April 25, 2014
    Publication date: October 29, 2015
    Applicant: BAKER HUGHES INCORPORATED
    Inventors: Justin C. Kellner, Edward J. O'Malley, Clint Mickey, Steve Rosenblatt
  • Patent number: 9133671
    Abstract: A shifting tool for sleeves is supported on wireline or slickline and is pumped to the desired location by pressure from above delivered against the tool and passing around its periphery or against an articulated peripheral extending member that can optionally seal. Once in the vicinity of the desired sleeve to be shifted the shifting key is engaged to the sleeve and further applied pressure on the articulated peripheral seal shifts the sleeve in a downhole direction. The sleeve can also be shifted in an uphole direction with an anchor that grabs near the sleeve and a latch key that grabs the sleeve and is configured to retain grip as a motor moves the latch key uphole. Power can come from a wireline or can be locally provided if using slickline. The seal or extending member is retractable for tool removal or relocation.
    Type: Grant
    Filed: November 14, 2011
    Date of Patent: September 15, 2015
    Assignee: Baker Hughes Incorporated
    Inventor: Justin C. Kellner
  • Patent number: 9016388
    Abstract: Methods for preparing a wellbore casing for stimulation operations comprise the steps of cementing a wellbore casing in a wellbore, the wellbore casing having a downhole tool comprising a valve and an apparatus for restricting fluid flow through the valve, such as a ball seat, disposed above the valve. Actuation of the valve opens the valve to establish fluid communication between the wellbore casing and the formation. A plug element is disposed on a seat of the ball seat and a casing pressure test is performed. The plug element then dissolves or disintegrates over time increasing fluid communication between the wellbore casing and the formation, thereby preparing the wellbore casing for stimulation operations without additional wellbore intervention after the casing pressure test. In certain embodiments, during or after dissolution of the plug element, clean-out of the bore of the valve is performed by the plug element.
    Type: Grant
    Filed: February 3, 2012
    Date of Patent: April 28, 2015
    Assignee: Baker Hughes Incorporated
    Inventors: Justin C. Kellner, Paul Madero, Charles C. Johnson
  • Patent number: 8910717
    Abstract: A frangible pressure control plug includes a first portion of a body adjacent a first end of the plug. A second portion of the body adjacent a second end of the plug. The second portion attached to the first portion in a first condition. A groove in the body interposed between the first portion and the second portion. A bore within the body passing through the first end and the first portion and inaccessible from the second end and wherein, fluid communication between the bore and the groove is prevented in the first condition and allowed in a second condition. Also included is a method of actuating a tool.
    Type: Grant
    Filed: November 1, 2011
    Date of Patent: December 16, 2014
    Assignee: Baker Hughes Incorporated
    Inventors: Jason C. Mailand, Justin C. Kellner
  • Publication number: 20140102703
    Abstract: A shifting sleeve has differential piston areas so that applied pressure displaces the sleeve against spring bias, which preferably is a series of Belleville washer stacks associated with modular mandrel components, to obtain the desired opposing force to the movement initiated with pressure applied to differential piston areas. An indexing feature is located between the sleeve and the mandrel passage wall and on a predetermined number of cycles disables the Belleville washer stacks from biasing the sleeve in an opposed direction as when pressure is applied. At this time the pressure in the mandrel acting on the differential piston area simply shifts the sleeve to open a lateral port so that fracturing through the cement that was earlier placed with the port closed can take place.
    Type: Application
    Filed: October 15, 2012
    Publication date: April 17, 2014
    Applicant: BAKER HUGHES INCORPORATED
    Inventors: Jason C. Mailand, Justin C. Kellner, James S. Sanchez, Paul Madero, Charles C. Johnson, Robert W. Putch
  • Patent number: 8662162
    Abstract: A series of ball seat assemblies preferably used to open a series of sliding sleeves for formation access to a zone that is to be fractured allows sequential shifting of the sleeves with a single ball. The ball is guided by a tapered member with a lower outlet larger than the ball. The ball lands on the segments that are initially supported. Some leakage occurs between the segments but not enough to prevent pressure buildup to shift the sleeves. The tapered member closely fits to the segments to minimize leakage. Shifting the segments axially allows them to retract so the ball passes to eventually land on a non-leaking seat so that the zone can be fractured. The ball is recovered at the surface after passing the retracted segments and going through the undistorted opening in the tapered member.
    Type: Grant
    Filed: February 3, 2011
    Date of Patent: March 4, 2014
    Assignee: Baker Hughes Incorporated
    Inventors: Justin C. Kellner, James S. Sanchez, Robert A. Pena
  • Patent number: 8555960
    Abstract: A tubing pressure operated sliding sleeve is used in cementing a tubular string. The sleeve is configured to hold closed as pressure builds to a predetermined value. When pressure is further raised a rupture disc blows and provides access to an integral piston disposed outside the sleeve. The back side of the piston is exposed to a low pressure or atmospheric chamber located between upper and lower seals. The sleeve thickness near the chamber can be made relatively thick to avoid flexing or bending under differential pressure because the net force to shift the sleeve is from differential pressure on the piston rather than the piston areas created by the upper and lower seals.
    Type: Grant
    Filed: July 29, 2011
    Date of Patent: October 15, 2013
    Assignee: Baker Hughes Incorporated
    Inventors: Jason C. Mailand, Justin C. Kellner, Charles C. Jonhson, Charles T. Kirkpatrick, Marcus A. Avant
  • Publication number: 20130199800
    Abstract: Methods for preparing a wellbore casing for stimulation operations comprise the steps of cementing a wellbore casing in a wellbore, the wellbore casing having a downhole tool comprising a valve and an apparatus for restricting fluid flow through the valve, such as a ball seat, disposed above the valve. Actuation of the valve opens the valve to establish fluid communication between the wellbore casing and the formation. A plug element is disposed on a seat of the ball seat and a casing pressure test is performed. The plug element then dissolves or disintegrates over time increasing fluid communication between the wellbore casing and the formation, thereby preparing the wellbore casing for stimulation operations without additional wellbore intervention after the casing pressure test. In certain embodiments, during or after dissolution of the plug element, clean-out of the bore of the valve is performed by the plug element.
    Type: Application
    Filed: February 3, 2012
    Publication date: August 8, 2013
    Inventors: Justin C. Kellner, Paul MADERO, Charles C. JOHNSON
  • Publication number: 20130118762
    Abstract: A shifting tool for sleeves is supported on wireline or slickline and is pumped to the desired location by pressure from above delivered against the tool and passing around its periphery or against an articulated peripheral extending member that can optionally seal. Once in the vicinity of the desired sleeve to be shifted the shifting key is engaged to the sleeve and further applied pressure on the articulated peripheral seal shifts the sleeve in a downhole direction. The sleeve can also be shifted in an uphole direction with an anchor that grabs near the sleeve and a latch key that grabs the sleeve and is configured to retain grip as a motor moves the latch key uphole. Power can come from a wireline or can be locally provided if using slickline. The seal or extending member is retractable for tool removal or relocation.
    Type: Application
    Filed: November 14, 2011
    Publication date: May 16, 2013
    Applicant: Baker Hughes Incorporated
    Inventor: Justin C. Kellner
  • Publication number: 20130105175
    Abstract: A frangible pressure control plug includes a first portion of a body adjacent a first end of the plug. A second portion of the body adjacent a second end of the plug. The second portion attached to the first portion in a first condition. A groove in the body interposed between the first portion and the second portion. A bore within the body passing through the first end and the first portion and inaccessible from the second end and wherein, fluid communication between the bore and the groove is prevented in the first condition and allowed in a second condition. Also included is a method of actuating a tool.
    Type: Application
    Filed: November 1, 2011
    Publication date: May 2, 2013
    Applicant: BAKER HUGHES INCORPORATED
    Inventors: Jason C. Mailand, Justin C. Kellner
  • Publication number: 20130025872
    Abstract: A tubing pressure operated sliding sleeve is used in cementing a tubular string. The sleeve is configured to hold closed as pressure builds to a predetermined value. When pressure is further raised a rupture disc blows and provides access to an integral piston disposed outside the sleeve. The back side of the piston is exposed to a low pressure or atmospheric chamber located between upper and lower seals. The sleeve thickness near the chamber can be made relatively thick to avoid flexing or bending under differential pressure because the net force to shift the sleeve is from differential pressure on the piston rather than the piston areas created by the upper and lower seals.
    Type: Application
    Filed: July 29, 2011
    Publication date: January 31, 2013
    Applicant: BAKER HUGHES INCORPORATED
    Inventors: Jason C. Mailand, Justin C. Kellner, Charles C. Jonhson, Charles T. Kirkpatrick, Marcus A. Avant
  • Publication number: 20120199341
    Abstract: A series of ball seat assemblies preferably used to open a series of sliding sleeves for formation access to a zone that is to be fractured allows sequential shifting of the sleeves with a single ball. The ball is guided by a tapered member with a lower outlet larger than the ball. The ball lands on the segments that are initially supported. Some leakage occurs between the segments but not enough to prevent pressure buildup to shift the sleeves. The tapered member closely fits to the segments to minimize leakage. Shifting the segments axially allows them to retract so the ball passes to eventually land on a non-leaking seat so that the zone can be fractured. The ball is recovered at the surface after passing the retracted segments and going through the undistorted opening in the tapered member.
    Type: Application
    Filed: February 3, 2011
    Publication date: August 9, 2012
    Applicant: BAKER HUGHES INCORPORATED
    Inventors: Justin C. Kellner, James S. Sanchez, Robert A. Pena
  • Patent number: RE46137
    Abstract: A tubing pressure operated sliding sleeve is used in cementing a tubular string. The sleeve is configured to hold closed as pressure builds to a predetermined value. When pressure is further raised a rupture disc blows and provides access to an integral piston disposed outside the sleeve. The back side of the piston is exposed to a low pressure or atmospheric chamber located between upper and lower seals. The sleeve thickness near the chamber can be made relatively thick to avoid flexing or bending under differential pressure because the net force to shift the sleeve is from differential pressure on the piston rather than the piston areas created by the upper and lower seals.
    Type: Grant
    Filed: October 13, 2015
    Date of Patent: September 6, 2016
    Assignee: Baker Hughes Incorporated
    Inventors: Mailand C. Jason, Justin C. Kellner, Charles C. Johnson, Charles T. Kirkpatrick, Marcus A. Avant
  • Patent number: RE46793
    Abstract: Methods for preparing a wellbore casing for stimulation operations comprise the steps of cementing a wellbore casing in a wellbore, the wellbore casing having a downhole tool comprising a valve and an apparatus for restricting fluid flow through the valve, such as a ball seat, disposed above the valve. Actuation of the valve opens the valve to establish fluid communication between the wellbore casing and the formation. A plug element is disposed on a seat of the ball seat and a casing pressure test is performed. The plug element then dissolves or disintegrates over time increasing fluid communication between the wellbore casing and the formation, thereby preparing the wellbore casing for stimulation operations without additional wellbore intervention after the casing pressure test. In certain embodiments, during or after dissolution of the plug element, clean-out of the bore of the valve is performed by the plug element.
    Type: Grant
    Filed: November 9, 2015
    Date of Patent: April 17, 2018
    Assignee: BAKER HUGHES, A GE COMPANY, LLC
    Inventors: Justin C. Kellner, Paul Madero, Charles C. Johnson