Abstract: A gap sub assembly for electromagnetic telemetry used in downhole drilling is disclosed. The gap sub comprises a female part comprising a female mating section and a male part comprising a male mating section. The male mating section is matingly received within the female mating section and electrically isolated therefrom. One or more electrically insulating bodies secure the male part axially and torsionally relative to the female part. The electrically insulating bodies also electrically isolate the male part from the female part. The electrically insulating bodies can be installed through apertures in the female part or at least some of the electrically insulating bodies can be installed before the male mating section is inserted into the female mating section. The electrically insulating bodies can be held in place on the male mating section using a retention apparatus such as a ring, a scarf, pods or an adhesive.

Abstract: A downhole system provides a data interface to a first downhole tool such as a steerable rotary tool. The data interface uses a close proximity data connections such as a connection between inductive loops or coils or a direct wired or optical connection. The interface provides data to a second downhole tool in a drill string section adjacent to the first downhole tool. In some embodiments data is passed to a third downhole tool that includes a telemetry transmitter. The third downhole tool may comprise a MWD (measurement while drilling) tool.

Abstract: A seal and seal assembly for a fluid pressure pulse generating tool. The seal comprises an annular seal section comprising an internal sealing surface and an external sealing surface; and an annular heel section. The seal assembly comprises a seal assembly housing with a longitudinally extending bore therethrough for receiving a driveshaft of the tool and the seal enclosed by the seal assembly housing and configured to surround a portion of the driveshaft. The internal sealing surface of the seal is configured to be in sealing contact with the driveshaft and the external sealing surface of the seal is configured to be in sealing contact with an internal surface of the seal assembly housing. The annular heel section of the seal is configured to provide an interference fit with the driveshaft or with the internal surface of the seal assembly housing.

Abstract: A telemetry system with a plurality of controllers and telemetry systems, where the controllers are configured to obtain information from one or more sensors and transmit that information on one or more of the plurality of telemetry systems. The configuration of a controller may be changed so as to change which information is transmitted on a given telemetry system.

Abstract: An assembly for use in subsurface drilling includes a downhole probe supported in a drill string section by centralizing features of a centralizer that is slidably removable from the drill string section. The centralizer may comprise a tubular body having a bore defined through it. A bore wall of the centralizer is fluted to provide inward contact points that support the downhole probe. The downhole probe may be supported for substantially its entire length. The centralizer may optionally comprise and/or be coated with a vibration damping and/or electrically insulating material.

Abstract: A method for using a downhole probe. The method comprises providing a probe, at least one vertical cross section of the probe having an area of at least pi inches squared. The method further comprises inserting the probe into a bore of a drill collar and passing a drilling fluid through the bore of drill collar at a flow velocity of less than 41 feet per second.

Abstract: An assembly for use in subsurface drilling includes a downhole probe supported by a centralizer. The centralizer comprises a tubular member that extends around the downhole probe. A wall of the centralizer is fluted to provide inward contact points that support the downhole probe and outward contact points that bear against a bore wall of a section of drill string. The downhole probe may be supported for substantially its entire length.

Abstract: A telemetry tool comprising a pulser assembly, a primary seal, a fluid pressure pulse generator and a secondary seal. The pulser assembly comprises a housing and a driveshaft extending out of an opening in the housing. The primary seal surrounds and seals against the driveshaft to seal the opening in the housing. The fluid pressure pulse generator comprises a stator with a bore therethrough configured to fixedly attach to the housing or to a drill collar surrounding the fluid pressure pulse generator, and a rotor fixedly attached to the driveshaft. The driveshaft and rotor rotate relative to the fixed stator to generate pressure pulses in mud flowing through the fluid pressure pulse generator. The secondary seal is seated in the stator bore and surrounds and seals against a portion of the driveshaft extended out of the housing or a portion of the rotor to reduce the amount of mud, grit and debris impinging on the primary seal which could otherwise cause wear or damage the primary seal.

Abstract: An electromagnetic telemetry signal generating assembly comprises a first section of drill string, a second section of drill string, a gap sub configured to insulate the first section from the second section, and a power source configured to provide a first voltage to a control circuit. The control circuit is configured to drive a second voltage between the sections of drill string. The gap sub provides a gap of at least 12 inches (30 cm). The second voltage may be different than the first voltage.

Abstract: An insulating collar for a gap sub assembly for electromagnetic (EM) telemetry used in downhole drilling is disclosed. The gap sub assembly comprises a female member comprising a female mating section and a male member comprising a male mating section and a gap section. The male mating section is matingly received within the female mating section and electrically isolated therefrom. The insulating collar is positioned on the gap section. The collar is made up of a framework with a plurality of discrete bodies spaced about the framework and a portion of each of the discrete bodies protrudes above the framework. Either the framework or the discrete bodies are made of an electrical insulator material to electrically isolate one end of the collar from the other end of the collar. The collar therefore electrically isolates the male member from the female member and the male member, female member and insulating collar function as the “gap sub” for EM telemetry.

Abstract: A downhole apparatus for measuring drilling fluid characteristics. The downhole apparatus may comprise one or more sensors located within a housing. The sensors may include one or more of an imaging device, a resistivity/conductivity sensor, a temperature sensor, a pressure sensor, a flowmeter and a fluid density sensor. The downhole apparatus may also include a controller for receiving measurements and/or determining optimal electromagnetic telemetry transmission settings. The downhole apparatus may also comprise a transmitter for transmitting the measurements and/or the optimal electromagnetic transmission settings. The downhole apparatus may be operated to determine optimal transmission settings for an electromagnetic telemetry system. Optimal transmission settings may include settings relating to one or more of frequency, amplitude, voltage, current, and power.

Abstract: An assembly for use in subsurface drilling includes a downhole probe supported by a locking mechanism with a bore of a drill string section. The probe comprises a first spider and a second spider at the uphole and downhole sections of the probe. The locking mechanism secures the probes in the bore against axial and rotational movement relative the drill string section.

Abstract: A telemetry system with a plurality of controllers and telemetry systems, where the controllers are configured to obtain information from one or more sensors and transmit that information on one or more of the plurality of telemetry systems. The configuration of a controller may be changed so as to change which information is transmitted on a given telemetry system.

Abstract: A method for using a downhole probe. The method comprises providing a probe, at least one vertical cross section of the probe having an area of at least pi inches squared. The method further comprises inserting the probe into a bore of a drill collar and passing a drilling fluid through the bore of drill collar at a flow velocity of less than 41 feet per second.

Abstract: Adjustment of the angle of a bent sub or other steering feature in a drill string relative to a reference angle of a downhole sensor is facilitated by a rotatable coupling between the bent sub and the sensor. The rotatable coupling may be rotated to align the high side with a reference indicium and locked at the set angle. Rows of ceramic balls retained in circumferential channels may be provided to permit rotation while carrying tensile and compressional forces. Calibration of the sensor is facilitated and opportunities for certain measurement errors are eliminated. An embodiment provides a mechanism for locking the rotatable coupling at a desired angle. The embodiment comprises a ring with teeth that engage a downhole portion of the coupling and depressions that engage an uphole portion of the coupling.

Abstract: A telemetry method transmits data by MP telemetry to a telemetry relay system which retransmits the data by EM telemetry. The method avoids the need to incorporate MP telemetry pressure transducers into rig equipment and permits telemetry from regions unfavorable for EM telemetry because of depth and/or characteristics surrounding formations.

Abstract: A gap sub comprises a female member comprising a first and second plurality of apertures, and a male member comprising a first and second plurality of cavities. A plurality of non-conductive pins may be inserted through the second plurality of apertures and the second plurality of cavities, thereby locking the relative positions of the female and male members. A plurality of conductive pins may be inserted through the first plurality of apertures and the first plurality of cavities such that there are no electrical connections between the conductive pins and the male member. A dielectric material may be inserted between the male member and the conductive pins.

Abstract: A downhole probe is adapted to be supported in drill string sections having different internal diameters with the use of a set of interchangeable centralizers. Each centralizer is dimensioned to snugly receive the downhole probe and to bear against the bore wall of a drill-string section. Interchangeable axial supports such as spiders may also be provided in a set. The downhole probe may comprise a slick body. As drilling progresses the downhole probe may be adapted to be received in drill string sections of varying diameters.

Abstract: The embodiments described herein generally relate to a fluid pressure pulse generating apparatus with a primary seal assembly, back up seal assembly and pressure compensation device. The pressure compensation device comprises a membrane support and a longitudinally extending membrane system. The membrane support has a longitudinally extending bore therethrough for receiving a driveshaft of the fluid pressure pulse generating apparatus. The longitudinally extending membrane system comprising a longitudinally extending outer membrane sleeve and a longitudinally extending inner membrane sleeve with the inner membrane sleeve positioned inside the outer membrane sleeve. The membrane system is sealed to the membrane support to allow flexing of the membrane system in response to fluid pressure on either an inner longitudinal surface of the membrane system or an outer longitudinal surface of the membrane system and to prevent fluid on the inner longitudinal surface mixing with fluid on the outer longitudinal surface.

Abstract: An insulating collar for a gap sub assembly for electromagnetic (EM) telemetry used in downhole drilling is disclosed. The gap sub assembly comprises a female member comprising a female mating section and a male member comprising a male mating section and a gap section. The male mating section is matingly received within the female mating section and electrically isolated therefrom. The insulating collar is positioned on the gap section. The collar is made up of a framework with a plurality of discrete bodies spaced about the framework and a portion of each of the discrete bodies protrudes above the framework. Either the framework or the discrete bodies are made of an electrical insulator material to electrically isolate one end of the collar from the other end of the collar. The collar therefore electrically isolates the male member from the female member and the male member, female member and insulating collar function as the “gap sub” for EM telemetry.