Abstract: Described herein is a process that employs heat, derived from the combustion of product cleaning streams, such as waste streams, in a solvent-based extraction process. Solvent extraction of bitumen generally involves combining solvent with a bituminous feed to produce a cleaned bitumen product. Solvent is recovered, for example by utilizing heat to cause evaporation, and recovered solvent may be re-used. In an exemplary embodiment, hot flue gas from waste stream combustion may provide the heat to evaporate the solvent. Product cleaning waste streams may be ones produced from the trim cleaning of solvent extracted bitumen or from treatment of bitumen froth produced in a water-based extraction process. The heat generated can contribute to the energy requirements of the overall solvent extraction of bitumen.

Abstract: Described is a method of processing a bituminous feed. The bituminous feed is solvent extracted to form a bitumen-rich stream and a bitumen-lean stream. Solvent is recovered from the bitumen-rich stream to form a bitumen product. Solvent and water are recovered from the bitumen-lean stream to form dry tailings with a moisture content of less than 40 wt.%. The dry tailings are separated into at least two streams, each stream having a moisture content of less than 40 wt. %, based on at least one physical or chemical property. At least one of the at least two streams is then used at an oil sands mine site. In this way, the dry tailings may be used more effectively.

Abstract: System and methods for remediating a slurry pond are disclosed herein. A method includes distributing a material over a surface of the slurry pond, wherein the slurry pond includes residues from a plant operation. A method also includes placing a load on the material, wherein the load causes the material to sink below a level of a supernatant but to remain above a layer of sludge in the slurry pond.

Abstract: Processes are described for extracting hydrocarbon from a mineable deposit, such as bitumen from oil sands. The integration of solvent-based extraction processes with aqueous extraction processes is described. In one embodiment, water is removed from an aqueous bituminous feed that is then directed into a solvent-based extraction process. In another embodiment, a stream produced through solvent extraction is directed into a water-based extraction process. In the solvent-based extraction processes, agglomeration of fines may be employed to simplify subsequent solid-liquid separation. The process permits recovery of hydrocarbon that has conventionally may have been too difficult to recover from oil sands processing, and thus has previously been lost. Advantageously, a fungible product can be formed more efficiently according to certain integrated processes described herein.