Patents by Inventor Justin D. Serrill

Justin D. Serrill has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11906470
    Abstract: Disclosed herein is a probe for non-destructively inspecting a hat stiffener. The probe comprises a body, which comprises an inspection surface and a slot formed in the inspection surface. The probe also comprises an ultrasonic-sensor assembly that is fixed to the body and open to the inspection surface via the slot. The probe further comprises a surface-engagement assembly, which comprises a first foot and a second foot. The surface-engagement assembly is movably coupled to the body such that the first foot and the second foot are on opposite ends of the slot of the body and the first foot and the second foot are movable relative to the body and the ultrasonic-sensor assembly.
    Type: Grant
    Filed: December 9, 2021
    Date of Patent: February 20, 2024
    Assignee: The Boeing Company
    Inventors: Justin D. Serrill, Hien T. Bui, Shereef G. Shehab
  • Publication number: 20220214315
    Abstract: Disclosed herein is a probe for non-destructively inspecting a hat stiffener. The probe comprises a body, which comprises an inspection surface and a slot formed in the inspection surface. The probe also comprises an ultrasonic-sensor assembly that is fixed to the body and open to the inspection surface via the slot. The probe further comprises a surface-engagement assembly, which comprises a first foot and a second foot. The surface-engagement assembly is movably coupled to the body such that the first foot and the second foot are on opposite ends of the slot of the body and the first foot and the second foot are movable relative to the body and the ultrasonic-sensor assembly.
    Type: Application
    Filed: December 9, 2021
    Publication date: July 7, 2022
    Inventors: Justin D. Serrill, Hien T. Bui, Shereef G. Shehab
  • Patent number: 10969367
    Abstract: Apparatus and methods for ultrasonic inspection of elongated composite members in a single scan pass using pulse echo phased arrays operating in a bubbler method. The system concept is fully automated by integrating an inspection NDI probe assembly to a robot and using the robot to move the inspection NDI probe assembly along the part (i.e., outside of an inspection tank); and by integrating tooling fixtures that move out of the way as the inspection NDI probe assembly travels along the length of the part during the inspection. In addition, the system allows for generally elongated composite members having lengthwise variation in shape, curvature and dimensions.
    Type: Grant
    Filed: June 11, 2019
    Date of Patent: April 6, 2021
    Assignee: The Boeing Company
    Inventors: Barry A. Fetzer, Justin D. Serrill, Kareem Gamal Shehab
  • Publication number: 20200393418
    Abstract: Apparatus and methods for ultrasonic inspection of elongated composite members in a single scan pass using pulse echo phased arrays operating in a bubbler method. The system concept is fully automated by integrating an inspection NDI probe assembly to a robot and using the robot to move the inspection NDI probe assembly along the part (i.e., outside of an inspection tank); and by integrating tooling fixtures that move out of the way as the inspection NDI probe assembly travels along the length of the part during the inspection. In addition, the system allows for generally elongated composite members having lengthwise variation in shape, curvature and dimensions.
    Type: Application
    Filed: June 11, 2019
    Publication date: December 17, 2020
    Applicant: The Boeing Company
    Inventors: Barry A. Fetzer, Justin D. Serrill, Kareem Gamal Shehab
  • Patent number: 10613059
    Abstract: Apparatus and methods for ultrasonic inspection of elongated composite members in a single scan pass using pulse echo phased arrays operating in a bubbler method. The system concept is fully automated by integrating an inspection probe assembly to a robot and using the robot to move the inspection probe assembly along the part (i.e., outside of an inspection tank); and by integrating tooling fixtures that move out of the way as the inspection probe assembly travels along the length of the part during the inspection. In addition, the system allows for generally elongated composite members having lengthwise variation in shape, curvature and dimensions.
    Type: Grant
    Filed: February 26, 2018
    Date of Patent: April 7, 2020
    Assignee: The Boeing Company
    Inventors: Barry A. Fetzer, Justin D. Serrill
  • Publication number: 20180188215
    Abstract: Apparatus and methods for ultrasonic inspection of elongated composite members in a single scan pass using pulse echo phased arrays operating in a bubbler method. The system concept is fully automated by integrating an inspection probe assembly to a robot and using the robot to move the inspection probe assembly along the part (i.e., outside of an inspection tank); and by integrating tooling fixtures that move out of the way as the inspection probe assembly travels along the length of the part during the inspection. In addition, the system allows for generally elongated composite members having lengthwise variation in shape, curvature and dimensions.
    Type: Application
    Filed: February 26, 2018
    Publication date: July 5, 2018
    Applicant: The Boeing Company
    Inventors: Barry A. Fetzer, Justin D. Serrill
  • Patent number: 9933396
    Abstract: Apparatus and methods for ultrasonic inspection of elongated composite members in a single scan pass using pulse echo phased arrays operating in a bubbler method. The system concept is fully automated by integrating an inspection probe assembly to a robot and using the robot to move the inspection probe assembly along the part (i.e., outside of an inspection tank); and by integrating tooling fixtures that move out of the way as the inspection probe assembly travels along the length of the part during the inspection. In addition, the system allows for generally elongated composite members having lengthwise variation in shape, curvature and dimensions.
    Type: Grant
    Filed: August 26, 2015
    Date of Patent: April 3, 2018
    Assignee: The Boeing Company
    Inventors: Barry A. Fetzer, Justin D. Serrill
  • Patent number: 9778230
    Abstract: An ultrasound scanning assembly is configured to inspect a structure, such as a composite winglet of an aircraft. The ultrasound scanning assembly may include an outer ultrasound probe configured to be positioned on an outer surface of the structure. The outer ultrasound probe may include a phased array transducer having a plurality of transducer elements. An inner ultrasound probe may be configured to be positioned within the structure opposite from the outer surface. The inner ultrasound probe may include a single element transducer configured to receive ultrasound signals transmitted by the phased array transducer.
    Type: Grant
    Filed: April 30, 2015
    Date of Patent: October 3, 2017
    Assignee: The Boeing Company
    Inventors: Kate Boudreau, Justin D. Serrill, Fred D. Young
  • Publication number: 20170059531
    Abstract: Apparatus and methods for ultrasonic inspection of elongated composite members in a single scan pass using pulse echo phased arrays operating in a bubbler method. The system concept is fully automated by integrating an inspection probe assembly to a robot and using the robot to move the inspection probe assembly along the part (i.e., outside of an inspection tank); and by integrating tooling fixtures that move out of the way as the inspection probe assembly travels along the length of the part during the inspection. In addition, the system allows for generally elongated composite members having lengthwise variation in shape, curvature and dimensions.
    Type: Application
    Filed: August 26, 2015
    Publication date: March 2, 2017
    Applicant: THE BOEING COMPANY
    Inventors: Barry A. Fetzer, Justin D. Serrill
  • Publication number: 20160320348
    Abstract: An ultrasound scanning assembly is configured to inspect a structure, such as a composite winglet of an aircraft. The ultrasound scanning assembly may include an outer ultrasound probe configured to be positioned on an outer surface of the structure. The outer ultrasound probe may include a phased array transducer having a plurality of transducer elements. An inner ultrasound probe may be configured to be positioned within the structure opposite from the outer surface. The inner ultrasound probe may include a single element transducer configured to receive ultrasound signals transmitted by the phased array transducer.
    Type: Application
    Filed: April 30, 2015
    Publication date: November 3, 2016
    Applicant: THE BOEING COMPANY
    Inventors: Kate Boudreau, Justin D. Serrill, Fred D. Young
  • Patent number: 9395335
    Abstract: A method and apparatus for inspecting a test object. A sound signal is sent from a first portion of a curved transducer array through the test object in a direction towards a second portion of the curved transducer array. The curved transducer array has a shape that is configured to cover a non-planar surface of the test object. A response signal in response to the sound signal is received at the second portion of the curved transducer array.
    Type: Grant
    Filed: July 15, 2013
    Date of Patent: July 19, 2016
    Assignee: THE BOEING COMPANY
    Inventors: Gary Ernest Georgeson, William Joseph Tapia, Justin D. Serrill
  • Publication number: 20150013463
    Abstract: A method and apparatus for inspecting a test object. A sound signal is sent from a first portion of a curved transducer array through the test object in a direction towards a second portion of the curved transducer array. The curved transducer array has a shape that is configured to cover a non-planar surface of the test object. A response signal in response to the sound signal is received at the second portion of the curved transducer array.
    Type: Application
    Filed: July 15, 2013
    Publication date: January 15, 2015
    Inventors: Gary Ernest Georgeson, William Joseph Tapia, Justin D. Serrill