Patents by Inventor Justin Fraczek

Justin Fraczek has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20210207447
    Abstract: A seal and bearing includes a seal and bearing housing, a rotatable mandrel disposed within an inner aperture of the seal and bearing housing, an upper seal carrier attached to a top side of the seal and bearing housing having a dynamic sealing element that contacts the rotatable mandrel, a plurality of tapered-thrust bearings to facilitate rotation of the rotatable mandrel including top tapered-thrust bearings indirectly mounted at a positive offset angle from a perpendicular line to a longitudinal axis of the rotating control device and bottom tapered-thrust bearings indirectly mounted at a negative offset angle from the perpendicular line to the longitudinal axis of the rotating control device, a preload spacer disposed between the top and bottom tapered-thrust bearings, and a lower seal carrier attached to a bottom side of the seal and bearing housing having a plurality of removable seal carrier trays.
    Type: Application
    Filed: March 25, 2021
    Publication date: July 8, 2021
    Inventors: Justin Fraczek, Shawn Paul McClosky, George James Michaud, Alexander John MacGregor, Fukun Lai
  • Patent number: 11035186
    Abstract: This disclosure includes flow spool riser segment assemblies that are suitable for managed pressure drilling (MPD) and that can be lowered (e.g., when connected to other riser segment assemblies) through a rotary of a drilling rig. Some embodiments are configured to have portions of the flow spool connected (e.g., without welding) below the rotary.
    Type: Grant
    Filed: June 19, 2020
    Date of Patent: June 15, 2021
    Assignee: AMERIFORGE GROUP INC.
    Inventors: Justin Fraczek, Roland Kennedy, Randy Arthion, Alex Gidman
  • Patent number: 11008825
    Abstract: A rotating control device includes a bowl housing with an inner aperture to receive a seal and bearing assembly. A plurality of hydraulically-actuated fail-last-position latching assemblies are disposed about an outer surface of the bowl housing to controllably extend a plurality of piston-driven dogs radially into a groove of the seal and bearing assembly. The seal and bearing assembly includes a housing, a mandrel disposed within an inner aperture of the housing, a first interference-fit sealing element attached to a bottom distal end of the mandrel, a plurality of tapered-thrust bearings indirectly mounted to the housing, a preload spacer disposed between top and bottom tapered-thrust bearings, a plurality of jam nuts to adjust a preload of the tapered-thrust bearings, and a lower seal carrier attached to the seal and bearing housing comprising a plurality of dynamic sealing elements that contact the mandrel.
    Type: Grant
    Filed: August 4, 2020
    Date of Patent: May 18, 2021
    Assignee: AMERIFORGE GROUP INC.
    Inventors: Justin Fraczek, Shawn Paul McClosky, George James Michaud, Alexander John MacGregor, Fukun Lai
  • Patent number: 10995573
    Abstract: A rotating control device includes a bowl housing with an inner aperture to receive a seal and bearing assembly. A plurality of hydraulically-actuated fail-last-position latching assemblies are disposed about an outer surface of the bowl housing to controllably extend a plurality of piston-driven dogs radially into a groove of the seal and bearing assembly. The seal and bearing assembly includes a housing, a mandrel disposed within an inner aperture of the housing, a first interference-fit sealing element attached to a bottom distal end of the mandrel, a plurality of tapered-thrust bearings indirectly mounted to the housing, a preload spacer disposed between top and bottom tapered-thrust bearings, a plurality of jam nuts to adjust a preload of the tapered-thrust bearings and a lower seal carrier attached to the seal and bearing housing comprising a plurality of dynamic sealing elements that contact the mandrel.
    Type: Grant
    Filed: August 4, 2020
    Date of Patent: May 4, 2021
    Assignee: AMERIFORGE GROUP INC.
    Inventors: Justin Fraczek, Shawn Paul McClosky, George James Michaud, Alexander John MacGregor, Fukun Lai
  • Publication number: 20210115738
    Abstract: This disclosure includes riser-component assemblies and methods of assembling the same that are suitable for managed pressure drilling (MPD) systems. For example, this disclosure includes integrated flow spool and isolation tool riser components that can be permanently coupled together and that can be configured to pass through a rotary table or other rig equipment.
    Type: Application
    Filed: November 4, 2020
    Publication date: April 22, 2021
    Inventors: Justin Fraczek, Waybourn Anderson, Alex Gidman
  • Publication number: 20200362659
    Abstract: A rotating control device includes a bowl housing with an inner aperture to receive a seal and bearing assembly. A plurality of hydraulically-actuated fail-last-position latching assemblies are disposed about an outer surface of the bowl housing to controllably extend a plurality of piston-driven dogs radially into a groove of the seal and bearing assembly. The seal and bearing assembly includes a housing, a mandrel disposed within an inner aperture of the housing, a first interference-fit sealing element attached to a bottom distal end of the mandrel, a plurality of tapered-thrust bearings indirectly mounted to the housing, a preload spacer disposed between top and bottom tapered-thrust bearings, a plurality of jam nuts to adjust a preload of the tapered-thrust bearings, and a lower seal carrier attached to the seal and bearing housing comprising a plurality of dynamic sealing elements that contact the mandrel.
    Type: Application
    Filed: August 4, 2020
    Publication date: November 19, 2020
    Inventors: Justin Fraczek, Shawn Paul McClosky, George James Michaud, Alexander John MacGregor, Fukun Lai
  • Publication number: 20200362651
    Abstract: A rotating control device includes a bowl housing with an inner aperture to receive a seal and bearing assembly. A plurality of hydraulically-actuated fail-last-position latching assemblies are disposed about an outer surface of the bowl housing to controllably extend a plurality of piston-driven dogs radially into a groove of the seal and bearing assembly. The seal and bearing assembly includes a housing, a mandrel disposed within an inner aperture of the housing, a first interference-fit sealing element attached to a bottom distal end of the mandrel, a plurality of tapered-thrust bearings indirectly mounted to the housing, a preload spacer disposed between top and bottom tapered-thrust bearings, a plurality of jam nuts to adjust a preload of the tapered-thrust bearings and a lower seal carrier attached to the seal and bearing housing comprising a plurality of dynamic sealing elements that contact the mandrel.
    Type: Application
    Filed: August 4, 2020
    Publication date: November 19, 2020
    Inventors: Justin Fraczek, Shawn Paul McClosky, George James Michaud, Alexander John MacGregor, Fukun Lai
  • Patent number: 10837239
    Abstract: This disclosure includes riser-component assemblies and methods of assembling the same that are suitable for managed pressure drilling (MPD) systems. For example, this disclosure includes integrated flow spool and isolation tool riser components that can be permanently coupled together and that can be configured to pass through a rotary table or other rig equipment.
    Type: Grant
    Filed: April 6, 2020
    Date of Patent: November 17, 2020
    Assignee: AMERIFORGE GROUP INC.
    Inventors: Justin Fraczek, Waybourn Anderson, Alex Gidman
  • Publication number: 20200347685
    Abstract: This disclosure includes flow spool riser segment assemblies that are suitable for managed pressure drilling (MPD) and that can be lowered (e.g., when connected to other riser segment assemblies) through a rotary of a drilling rig. Some embodiments are configured to have portions of the flow spool connected (e.g., without welding) below the rotary.
    Type: Application
    Filed: June 19, 2020
    Publication date: November 5, 2020
    Inventors: JUSTIN FRACZEK, ROLAND KENNEDY, RANDY ARTHION, ALEX GIDMAN
  • Publication number: 20200300052
    Abstract: A method of seal condition monitoring may determine the state of the annular seal, the state of one or more sealing elements, take actions to maintain the annular seal as one or more sealing elements transition from new to worn, and provide advance notice of the impending failure of one or more sealing elements so as to avoid a catastrophic annular seal failure while the marine riser is pressurized. Advantageously, operations may be conducted proactively rather than reactively, and one or more sealing elements may be replaced well in advance of failure, but potentially later than a conventional maintenance schedule would dictate. The one or more failing sealing elements may be proactively replaced without depressurizing the marine riser, prior to seal failure or replacement may be planned well in advance and coordinated with other rig operations to improve efficiency and maintain the safety of the drilling rig and personnel.
    Type: Application
    Filed: June 9, 2020
    Publication date: September 24, 2020
    Inventors: Austin Johnson, Justin Fraczek, Waybourn Anderson, JR., Brian Piccolo, Saravanan Sundaramoorthy, Alexander John MacGregor, Kareem Ahmed Ameen Amer, George James Michaud
  • Publication number: 20200300051
    Abstract: A method of seal condition monitoring may determine the state of the annular seal, the state of one or more sealing elements, take actions to maintain the annular seal as one or more sealing elements transition from new to worn, and provide advance notice of the impending failure of one or more sealing elements so as to avoid a catastrophic annular seal failure while the marine riser is pressurized. Advantageously, operations may be conducted proactively rather than reactively, and one or more sealing elements may be replaced well in advance of failure, but potentially later than a conventional maintenance schedule would dictate. The one or more failing sealing elements may be proactively replaced without depressurizing the marine riser, prior to seal failure or replacement may be planned well in advance and coordinated with other rig operations to improve efficiency and maintain the safety of the drilling rig and personnel.
    Type: Application
    Filed: June 9, 2020
    Publication date: September 24, 2020
    Inventors: Austin Johnson, Justin Fraczek, Waybourn Anderson, JR., Brian Piccolo, Saravanan Sundaramoorthy, Alexander John MacGregor, Kareem Ahmed Ameen Amer, George James Michaud
  • Patent number: 10781956
    Abstract: Various connection devices and assemblies, such as telescoping riser joints, can include at least one of the present connection devices. Some of the present connection devices, for example, include a housing having a bore therethrough; a locking ring rotatably movable relative to the housing between a first position and a second position; and an engagement member laterally moveable relative to the bore of the housing between a retracted position and an extended position. In some such connection devices, the locking ring is configured such that movement from the first position to the second position causes the engagement member to move from the retracted position to the extended position.
    Type: Grant
    Filed: April 6, 2018
    Date of Patent: September 22, 2020
    Assignee: AMERIFORCE GROUP INC.
    Inventors: Justin Fraczek, Waybourn Anderson, Alex Gidman, Julio Garza
  • Publication number: 20200284102
    Abstract: This disclosure includes riser-component assemblies and methods of assembling the same that are suitable for managed pressure drilling (MPD) and that can be split apart when using pin connectors to connect auxiliary lines to other auxiliary lines and to components of the riser-component assemblies.
    Type: Application
    Filed: April 30, 2020
    Publication date: September 10, 2020
    Inventors: Justin Fraczek, Waybourn Anderson, Alex Gidman
  • Publication number: 20200232286
    Abstract: This disclosure includes riser-component assemblies and methods of assembling the same that are suitable for managed pressure drilling (MPD) systems. For example, this disclosure includes integrated flow spool and isolation tool riser components that can be permanently coupled together and that can be configured to pass through a rotary table or other rig equipment.
    Type: Application
    Filed: April 6, 2020
    Publication date: July 23, 2020
    Inventors: Justin Fraczek, Waybourn Anderson, Alex Gidman
  • Patent number: 10689929
    Abstract: This disclosure includes flow spool riser segment assemblies that are suitable for managed pressure drilling (MPD) and that can be lowered (e.g., when connected to other riser segment assemblies) through a rotary of a drilling rig. Some embodiments are configured to have portions of the flow spool connected (e.g., without welding) below the rotary.
    Type: Grant
    Filed: March 2, 2018
    Date of Patent: June 23, 2020
    Assignee: AMERIFORGE GROUP, INC.
    Inventors: Justin Fraczek, Roland Kennedy, Randy Arthion, Alex Gidman
  • Publication number: 20200182002
    Abstract: This disclosure includes auxiliary-line riser segment assemblies (e.g., with isolation units) that are suitable for managed pressure drilling (MPD) and that can be lowered (e.g., when connected to other riser segment assemblies) through a rotary of a drilling rig. Some embodiments are configured to have portions of the auxiliary lines connected (e.g., without welding) below the rotary.
    Type: Application
    Filed: July 16, 2019
    Publication date: June 11, 2020
    Inventors: Justin FRACZEK, Roland Kennedy, Randy Arthion, Alex Gidman
  • Patent number: 10655403
    Abstract: This disclosure includes riser-component assemblies and methods of assembling the same that are suitable for managed pressure drilling (MPD) and that can be split apart when using pin connectors to connect auxiliary lines to other auxiliary lines and to components of the riser-component assemblies.
    Type: Grant
    Filed: April 6, 2018
    Date of Patent: May 19, 2020
    Assignee: AMERIFORGE GROUP INC.
    Inventors: Justin Fraczek, Waybourn Anderson, Alex Gidman
  • Patent number: 10655410
    Abstract: A dual gradient drilling system includes a subsea blowout preventer disposed above a wellhead, the subsea blowout preventer having a central lumen configured to provide access to a wellbore, a lower section of a marine riser fluidly connected to the subsea blowout preventer, a closed-hydraulic positive displacement subsea pump system fluidly connected to the lower section of the marine riser and disposed at a predetermined depth, an annular sealing system disposed above the closed-hydraulic positive displacement subsea pump system, and an independent mud return line fluidly connecting one or more pump heads of the closed-hydraulic positive displacement subsea pump system to a choke manifold disposed on a floating platform of a rig.
    Type: Grant
    Filed: January 16, 2019
    Date of Patent: May 19, 2020
    Assignee: AMERIFORCE GROUP INC.
    Inventors: Austin Johnson, Brian Piccolo, Justin Fraczek, Waybourn Anderson, Christian Leuchtenberg
  • Patent number: 10612317
    Abstract: This disclosure includes riser-component assemblies and methods of assembling the same that are suitable for managed pressure drilling (MPD) systems. For example, this disclosure includes integrated flow spool and isolation tool riser components that can be permanently coupled together and that can be configured to pass through a rotary table or other rig equipment.
    Type: Grant
    Filed: April 6, 2018
    Date of Patent: April 7, 2020
    Assignee: AMERIFORGE GROUP INC.
    Inventors: Justin Fraczek, Waybourn Anderson, Alex Gidman
  • Patent number: 10590721
    Abstract: A dual gradient drilling system includes a subsea blowout preventer disposed above a wellhead, the subsea blowout preventer having a central lumen configured to provide access to a wellbore, a lower section of a marine riser fluidly connected to the subsea blowout preventer, a closed-hydraulic positive displacement subsea pump system fluidly connected to the lower section of the marine riser and disposed at a predetermined depth, an annular sealing system disposed above the closed-hydraulic positive displacement subsea pump system, and an independent mud return line fluidly connecting one or more pump heads of the closed-hydraulic positive displacement subsea pump system to a choke manifold disposed on a floating platform of a rig.
    Type: Grant
    Filed: January 16, 2019
    Date of Patent: March 17, 2020
    Assignee: AMERIFORGE GROUP INC.
    Inventors: Austin Johnson, Brian Piccolo, Justin Fraczek, Waybourn Anderson, Christian Leuchtenberg