Patents by Inventor Justin H. Sanders

Justin H. Sanders has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240110525
    Abstract: A system for determining properties of fuel supplied to an internal combustion (IC) engine and for adjusting operations of the IC engine based on the determined properties. The system includes an air-flow throttle configured to control the air supplied to the IC engine; a fuel-flow throttle configured to control the fuel supplied to the IC engine; and an engine control module (ECM) configured to receive readings from and control operation of the throttles. The ECM is configured to perform a fuel-air determination program where the ECM determines a percent-error air-to-fuel ratio (AF) based on a true AF ratio compared to an ideal AF ratio. The ECM is configured to perform a fuel property determination and adjustment program in which the ECM is configured to adjust operations of the IC engine based on a fuel property value determined using the percent-error AF ratio.
    Type: Application
    Filed: September 26, 2022
    Publication date: April 4, 2024
    Applicant: EControls, LLC
    Inventors: Kennon Guglielmo, Justin H. Sanders, Michael T. Hambidge, Timothy J. Westerdale, James Cole, Chad Stovell, Timothy J. Barton
  • Publication number: 20240044305
    Abstract: Methods and systems for accurate and precise fuel supply control for continuous-flow of gaseous fuel to an internal combustion engine over a large dynamic power range, including a dual-stage valve that allows optimal control—a first stage in the form of a voice-coil driven electronic pressure regulator, and a second stage in the form of a voice-coil-driven choked-flow valve; monitoring the pressure of the fuel intermediate the two stages and making appropriate adjustments to the first stage via a pressure actuator loop; feeding the gaseous fuel mixture through a unitary block assembly into the second stage; monitoring the pressure of the air/fuel mixture and making appropriate adjustments to the second stage via a valve actuator control loop.
    Type: Application
    Filed: September 5, 2023
    Publication date: February 8, 2024
    Applicant: EControls, LLC
    Inventors: Michael W. Walser, Randall W. Walser, Christopher M. Cole, Justin H. Sanders, Joseph Grogan, Kenneth Shouse, Kennon Guglielmo
  • Patent number: 11859568
    Abstract: Systems and methods for automatic calibration of large industrial engines in applications where the quality of the fuel supply is unknown and/or variable over time, particularly engines that drive compressors on a natural gas well site. A combination of throttles and an oxygen sensor including a mass-flow-air throttle and a mass-flow-gas throttle to determine the mass flow of air and mass flow of gas. As a response to exhaust gas oxygen level readings, the mass flow measurements are used to determine real time air-fuel ratios. An algorithm uses the air-fuel ratios as input data, wherein a microcontroller adjusts the throttles to meet engine performance demands. Additionally, using the air-fuel ratio data and suggested engine OEM calibration specifications as block multiplier inputs, particular fuel properties, such as British Thermal Unit (BTU) content, can be accurately interpolated, thereby enabling automatic calibration of the engine.
    Type: Grant
    Filed: March 2, 2021
    Date of Patent: January 2, 2024
    Assignee: EControls, LLC
    Inventors: Kennon Guglielmo, Justin H. Sanders, Michael T. Hambidge, Timothy J. Westerdale, James Cole, Chad Stovell
  • Patent number: 11788478
    Abstract: A mass-flow throttle for highly accurate control of the gaseous supplies (fuel and/or air) to the combustion chambers for a large engine in response to instantaneous demand signals from the engine's ECM, especially for large (i.e., 30 liters or greater in size) spark-ignited internal combustion engines fueled by natural gas. With a unitary block assembly and a throttle blade driven by a non-articulated rotary actuator shaft, in combination with tight control circuitry including multiple pressure sensors as well as sensors for temperature and throttle position, the same basic throttle concepts are innovatively suited to be used for both MFG and MFA throttles in industrial applications, to achieve highly accurate mass-flow control even despite pressure fluctuations while operating in non-choked flow.
    Type: Grant
    Filed: January 10, 2023
    Date of Patent: October 17, 2023
    Assignee: ECONTROLS, LLC
    Inventors: Justin H. Sanders, Michael T. Hambidge, Timothy J. Westerdale, Kennon Guglielmo
  • Patent number: 11781508
    Abstract: Methods and systems for accurate and precise fuel supply control for continuous-flow of gaseous fuel to an internal combustion engine over a large dynamic power range, including a dual-stage valve that allows optimal control—a first stage in the form of a voice-coil driven electronic pressure regulator, and a second stage in the form of a voice-coil-driven choked-flow valve; monitoring the pressure of the fuel intermediate the two stages and making appropriate adjustments to the first stage via a pressure actuator loop; feeding the gaseous fuel mixture through a unitary block assembly into the second stage; monitoring the pressure of the air/fuel mixture and making appropriate adjustments to the second stage via a valve actuator control loop.
    Type: Grant
    Filed: July 26, 2021
    Date of Patent: October 10, 2023
    Assignee: EControls, LLC
    Inventors: Michael W Walser, Randall W Walser, Christopher M Cole, Justin H Sanders, Joseph Grogan, Kenneth Shouse, Kennon Guglielmo
  • Patent number: 11668256
    Abstract: A mass-flow throttle for highly accurate control of gaseous supplies of fuel and/or air to the combustion chambers for a large engine in response to instantaneous demand signals from the engine's engine control module (ECM), especially for large spark-ignited internal combustion engines. With a unitary block assembly and a throttle blade driven by a non-articulated rotary actuator shaft, in combination with control circuitry including multiple pressure sensors as well as sensors for temperature and throttle position, the same basic throttle concepts are suited to be used for both mass-flow gas (MFG) and mass-flow air (MFA) throttles in industrial applications, to achieve highly accurate mass-flow control despite pressure fluctuations while operating in non-choked flow. The throttle, in combination with the sensors and ECM, enable detection of backfire events, with the throttle system further being enabled to take operative measures to prevent damage to the throttle components resulting from a backfire event.
    Type: Grant
    Filed: February 28, 2020
    Date of Patent: June 6, 2023
    Assignee: EControls, LLC
    Inventors: Kennon Guglielmo, Justin H. Sanders, Michael T. Hambidge, Timothy J. Westerdale, James Cole
  • Publication number: 20230148398
    Abstract: A mass-flow throttle for highly accurate control of the gaseous supplies (fuel and/or air) to the combustion chambers for a large engine in response to instantaneous demand signals from the engine's ECM, especially for large (i.e., 30 liters or greater in size) spark-ignited internal combustion engines fueled by natural gas. With a unitary block assembly and a throttle blade driven by a non-articulated rotary actuator shaft, in combination with tight control circuitry including multiple pressure sensors as well as sensors for temperature and throttle position, the same basic throttle concepts are innovatively suited to be used for both MFG and MFA throttles in industrial applications, to achieve highly accurate mass-flow control even despite pressure fluctuations while operating in non-choked flow.
    Type: Application
    Filed: January 10, 2023
    Publication date: May 11, 2023
    Applicant: EControls, LLC
    Inventors: Justin H. Sanders, Michael T. Hambidge, Timothy J. Westerdale, Kennon Guglielmo
  • Publication number: 20230116609
    Abstract: Systems and methods for automatic calibration of large industrial engines in applications where the quality of the fuel supply is unknown and/or variable over time, particularly engines that drive compressors on a natural gas well site. A combination of throttles and an oxygen sensor including a mass-flow-air throttle and a mass-flow-gas throttle to determine the mass flow of air and mass flow of gas. As a response to exhaust gas oxygen level readings, the mass flow measurements are used to determine real time air-fuel ratios. An algorithm uses the air-fuel ratios as input data, wherein a microcontroller adjusts the throttles to meet engine performance demands. Additionally, using the air-fuel ratio data and suggested engine OEM calibration specifications as block multiplier inputs, particular fuel properties, such as British Thermal Unit (BTU) content, can be accurately interpolated, thereby enabling automatic calibration of the engine .
    Type: Application
    Filed: March 2, 2021
    Publication date: April 13, 2023
    Applicant: EControls, LLC
    Inventors: Kennon Guglielmo, Justin H. Sanders, Michael T. Hambidge, Timothy J. Westerdale, James Cole, Chad Stovell
  • Patent number: 11578670
    Abstract: A mass-flow throttle for highly accurate control of the gaseous supplies (fuel and/or air) to the combustion chambers for a large engine in response to instantaneous demand signals from the engine's ECM, especially for large (i.e., 30 liters or greater in size) spark-ignited internal combustion engines fueled by natural gas. With a unitary block assembly and a throttle blade driven by a non-articulated rotary actuator shaft, in combination with tight control circuitry including multiple pressure sensors as well as sensors for temperature and throttle position, the same basic throttle concepts are innovatively suited to be used for both MFG and MFA throttles in industrial applications, to achieve highly accurate mass-flow control even despite pressure fluctuations while operating in non-choked flow.
    Type: Grant
    Filed: February 28, 2019
    Date of Patent: February 14, 2023
    Assignee: EControls, LLC
    Inventors: Justin H Sanders, Kennon Guglielmo, Michael T. Hambidge, Timothy J. Westerdale
  • Publication number: 20220209320
    Abstract: A lithium-ion battery assembly configured to provide electric power to a vehicle. The battery assembly includes a plurality of battery cells interconnected to provide a combined electrical potential between positive and negative terminals of the battery assembly, and a printed circuit board assembly (PCBA) disposed adjacent to a first array of battery cells of the plurality of battery cells. The PCBA includes a collector plate electrically coupled with the first array of battery cells, a temperature sensor configured to obtain temperature readings, a plurality of heaters configured to generate heat using electrical power, and an assembly processor. The assembly processor is configured to obtain readings from the temperature sensor, determine an estimated battery cell temperature, and initiate a heating program by delivering electrical power to the plurality of heaters from an electrical power source when the estimated battery cell temperature is below a threshold.
    Type: Application
    Filed: January 3, 2022
    Publication date: June 30, 2022
    Applicant: EControls, LLC
    Inventors: Kennon H. Guglielmo, Jason S. Souder, Brent C. Ludwig, Matthew J. Martin, Justin H. Sanders
  • Publication number: 20220136451
    Abstract: A mass-flow throttle for highly accurate control of gaseous supplies of fuel and/or air to the combustion chambers for a large engine in response to instantaneous demand signals from the engine's engine control module (ECM), especially for large spark-ignited internal combustion engines. With a unitary block assembly and a throttle blade driven by a non-articulated rotary actuator shaft, in combination with control circuitry including multiple pressure sensors as well as sensors for temperature and throttle position, the same basic throttle concepts are suited to be used for both mass-flow gas (MFG) and mass-flow air (MFA) throttles in industrial applications, to achieve highly accurate mass-flow control despite pressure fluctuations while operating in non-choked flow. The throttle, in combination with the sensors and ECM, enable detection of backfire events, with the throttle system further being enabled to take operative measures to prevent damage to the throttle components resulting from a backfire event.
    Type: Application
    Filed: February 28, 2020
    Publication date: May 5, 2022
    Applicant: EControls, LLC
    Inventors: Kennon Guglielmo, Justin H. Sanders, Michael T. Hambidge, Timothy J. Westerdale, James Cole
  • Publication number: 20220099049
    Abstract: Methods and systems for accurate and precise fuel supply control for continuous-flow of gaseous fuel to an internal combustion engine over a large dynamic power range, including a dual-stage valve that allows optimal control—a first stage in the form of a voice-coil driven electronic pressure regulator, and a second stage in the form of a voice-coil-driven choked-flow valve; monitoring the pressure of the fuel intermediate the two stages and making appropriate adjustments to the first stage via a pressure actuator loop; feeding the gaseous fuel mixture through a unitary block assembly into the second stage; monitoring the pressure of the air/fuel mixture and making appropriate adjustments to the second stage via a valve actuator control loop.
    Type: Application
    Filed: July 26, 2021
    Publication date: March 31, 2022
    Applicant: EControls, LLC
    Inventors: Michael W. Walser, Randall W. Walser, Christopher M. Cole, Justin H. Sanders, Joseph Grogan, Kenneth Shouse, Kennon Guglielmo
  • Patent number: 11105299
    Abstract: Methods and systems for accurate and precise fuel supply control for continuous-flow of gaseous fuel to an internal combustion engine over a large dynamic power range, including a dual-stage valve that allows optimal control—a first stage in the form of a voice-coil driven electronic pressure regulator, and a second stage in the form of a voice-coil-driven choked-flow valve; monitoring the pressure of the fuel intermediate the two stages and making appropriate adjustments to the first stage via a pressure actuator loop; feeding the gaseous fuel mixture through a unitary block assembly into the second stage; monitoring the pressure of the air/fuel mixture and making appropriate adjustments to the second stage via a valve actuator control loop.
    Type: Grant
    Filed: June 10, 2019
    Date of Patent: August 31, 2021
    Assignee: EControls, LLC
    Inventors: Michael W Walser, Randall W Walser, Christopher M Cole, Justin H Sanders, Joseph Grogan, Kenneth Shouse, Kennon Guglielmo
  • Publication number: 20200408155
    Abstract: A mass-flow throttle for highly accurate control of the gaseous supplies (fuel and/or air) to the combustion chambers for a large engine in response to instantaneous demand signals from the engine's ECM, especially for large (i.e., 30 liters or greater in size) spark-ignited internal combustion engines fueled by natural gas. With a unitary block assembly and a throttle blade driven by a non-articulated rotary actuator shaft, in combination with tight control circuitry including multiple pressure sensors as well as sensors for temperature and throttle position, the same basic throttle concepts are innovatively suited to be used for both MFG and MFA throttles in industrial applications, to achieve highly accurate mass-flow control even despite pressure fluctuations while operating in non-choked flow.
    Type: Application
    Filed: February 28, 2019
    Publication date: December 31, 2020
    Applicant: EControls, LLC
    Inventors: Justin H Sanders, Kennon Guglielmo, Michael T. Hambidge, Timothy J. Westerdale
  • Publication number: 20190293027
    Abstract: Methods and systems for accurate and precise fuel supply control for continuous-flow of gaseous fuel to an internal combustion engine over a large dynamic power range, including a dual-stage valve that allows optimal control—a first stage in the form of a voice-coil driven electronic pressure regulator, and a second stage in the form of a voice-coil-driven choked-flow valve; monitoring the pressure of the fuel intermediate the two stages and making appropriate adjustments to the first stage via a pressure actuator loop; feeding the gaseous fuel mixture through a unitary block assembly into the second stage; monitoring the pressure of the air/fuel mixture and making appropriate adjustments to the second stage via a valve actuator control loop.
    Type: Application
    Filed: June 10, 2019
    Publication date: September 26, 2019
    Applicant: EControls, LLC
    Inventors: Michael W Walser, Randall W Walser, Christopher M Cole, Justin H Sanders, Joseph Grogan, Kenneth Shouse, Kennon Guglielmo
  • Patent number: 10316797
    Abstract: Methods and systems for accurate and precise fuel supply control for continuous-flow of gaseous fuel to an internal combustion engine over a large dynamic power range, including a dual-stage valve that allows optimal control—a first stage in the form of a voice-coil driven electronic pressure regulator, and a second stage in the form of a voice-coil-driven choked-flow valve; monitoring the pressure of the fuel intermediate the two stages and making appropriate adjustments to the first stage via a pressure actuator loop; feeding the gaseous fuel mixture through a unitary block assembly into the second stage; monitoring the pressure of the air/fuel mixture and making appropriate adjustments to the second stage via a valve actuator control loop.
    Type: Grant
    Filed: August 24, 2017
    Date of Patent: June 11, 2019
    Assignee: EControls, LLC
    Inventors: Michael W Walser, Randall W Walser, Christopher M Cole, Justin H Sanders, Joseph Grogan, Kenneth Shouse, Kennon Guglielmo
  • Patent number: D882634
    Type: Grant
    Filed: February 28, 2018
    Date of Patent: April 28, 2020
    Assignee: EControls, LLC
    Inventors: Kennon Guglielmo, Michael W Walser, Randall W Walser, Justin H Sanders
  • Patent number: D894162
    Type: Grant
    Filed: August 31, 2018
    Date of Patent: August 25, 2020
    Assignee: FW Murphy Production Controls, LLC
    Inventors: J. Michael Carroll, Justin H. Sanders, Trevor M. Harper
  • Patent number: D918265
    Type: Grant
    Filed: February 28, 2018
    Date of Patent: May 4, 2021
    Assignee: EControls, LLC
    Inventors: Kennon Guglielmo, Michael W Walser, Randall W Walser, Justin H Sanders
  • Patent number: D987685
    Type: Grant
    Filed: September 21, 2020
    Date of Patent: May 30, 2023
    Assignee: EControls, LLC
    Inventors: Justin H. Sanders, Randall W. Walser, Thomas Branyon