Patents by Inventor Justin Poelma

Justin Poelma has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20210394399
    Abstract: Provided herein is a method of recycling additively manufactured articles or recovered coating material that comprises a crosslinked polymer formed from a single-cure resin comprising a reactive blocked prepolymer, into a regenerated resin useful for additive manufacturing. Recyclable light-polymerizable resins, methods of making recyclable objects from such resins, and methods for sustainable manufacturing are also provided.
    Type: Application
    Filed: September 2, 2021
    Publication date: December 23, 2021
    Inventors: Justin Poelma, Jason P. Rolland, Rick Hubertus Nicolas Curvers, Joseph M. DeSimone
  • Patent number: 11135744
    Abstract: Provided herein is a method of recycling additively manufactured articles or recovered coating material that comprises a crosslinked polymer formed from a single-cure resin comprising a reactive blocked prepolymer, into a regenerated resin useful for additive manufacturing. Recyclable light-polymerizable resins, methods of making a recyclable objects from such resins, and methods for sustainable manufacturing are also provided.
    Type: Grant
    Filed: August 30, 2019
    Date of Patent: October 5, 2021
    Assignee: Carbon, Inc.
    Inventors: Justin Poelma, Jason P. Rolland, Rick Hubertus Nicolas Curvers, Joseph M. DeSimone
  • Publication number: 20210246300
    Abstract: Provided herein are methods of making a reactive particulate material by free radically polymerizing a single-cure resin to produce a polymer, the resin comprising: a reactive blocked polyurethane prepolymer, a reactive blocked polyurea prepolymer, a reactive blocked polyurethane-polyurea copolymer, or a combination thereof, wherein said polymerizing is carried out by dispersive polymerization (e.g., an emulsion, suspension or dispersion polymerization process), to form said reactive particulate material. Methods of use of the reactive particulate material and material sets including the same are also provided.
    Type: Application
    Filed: May 9, 2019
    Publication date: August 12, 2021
    Inventors: Justin Poelma, Mu San Zhang, Xinyu Gu, Jason P. Rolland, Joseph M. DeSimone
  • Publication number: 20210245401
    Abstract: Provided herein is a method of recycling additively manufactured articles or recovered coating material that comprises a crosslinked polymer formed from a single-cure resin comprising a reactive blocked prepolymer, into a regenerated resin useful for additive manufacturing. Recyclable light-polymerizable resins, methods of making a recyclabe objects from such resins, and methods for sustainable manufacturing are also provided.
    Type: Application
    Filed: August 30, 2019
    Publication date: August 12, 2021
    Inventors: Justin Poelma, Jason P. Rolland, Rick Hubertus Nicolas Curvers, Joseph M. DeSimone
  • Publication number: 20210246252
    Abstract: Provided herein are methods of recycling additively manufactured objects, which may include making a reactive particulate material by recycling preformed articles or recovered coating material. Methods of use of the reactive particulate material and material sets including the same are also provided.
    Type: Application
    Filed: May 9, 2019
    Publication date: August 12, 2021
    Inventors: Justin POELMA, Mu San ZHANG, Xinyu GU, Jason P. ROLLAND, Joseph M. DeSIMONE
  • Publication number: 20210238340
    Abstract: Provided according to some embodiments is a polymerizable liquid useful for the production of a three-dimensional object comprised of polyurethane, polyurea, or a copolymer thereof by additive manufacturing, the polymerizable liquid comprising a mixture of: (a) a first blocked or reactive blocked prepolymer comprising a compound of the formula X(A)n, where X is a hydrocarbyl group, n is at least 3, and each A is an independently selected substituent of Formula I: (I) where R is a hydrocarbyl group, R? is O or NH, and Z is a blocking group; (b) a polyol and/or polyamine chain extender; (c) optionally a reactive diluent; and (d) a photoinitiator. A method of use of the polymerizable liquid to make a three-dimensional object by additive manufacturing and prepolymer compounds useful for the same are also provided.
    Type: Application
    Filed: July 26, 2019
    Publication date: August 5, 2021
    Inventors: Justin POELMA, R. Nicholas CARMEAN, Matthew S. MENYO
  • Patent number: 10968307
    Abstract: A method of forming a three-dimensional object is carried out by: (a) providing a carrier and an optically transparent member having a build surface, the carrier and the build surface defining a build region therebetween; (b) filling the build region with a polymerizable liquid, the polymerizable liquid including a mixture of (i) a light polymerizable liquid first component, and (ii) a second solidifiable component that is different from the first component; (c) irradiating the build region with light through the optically transparent member to form a solid polymer scaffold from the first component and also advancing the carrier away from the build surface to form a three-dimensional intermediate having the same shape as, or a shape to be imparted to, the three-dimensional object, and containing the second solidifiable component carried in the scaffold in unsolidified and/or uncured form; and (d) concurrently with or subsequent to the irradiating step, solidifying and/or curing the second solidifiable compone
    Type: Grant
    Filed: September 18, 2018
    Date of Patent: April 6, 2021
    Assignee: Carbon, Inc.
    Inventors: Jason P. Rolland, Kai Chen, Justin Poelma, James Goodrich, Robert Pinschmidt, Joseph M. DeSimone, Lloyd M. Robeson
  • Publication number: 20210023775
    Abstract: Provided herein according to some embodiments is polymerizable liquid useful for the production of a three-dimensional object by additive manufacturing, said polymerizable liquid comprising a mixture of: (a) at least one photopolymerizable component; (b) a photoinitiator; (c) at least one heat polymerizable component; and (d) heat expandable microspheres. A method of making a three-dimensional object from such a polymerizable liquid by additive manufacturing and objects so produced are also provided.
    Type: Application
    Filed: July 29, 2019
    Publication date: January 28, 2021
    Inventors: Justin Poelma, Jason P. Rolland
  • Publication number: 20210024775
    Abstract: A method of forming a three-dimensional object, wherein said three-dimensional object is an insert for use between a helmet and a human body, is described. The method may use a polymerizable liquid, or resin, useful for the production by additive manufacturing of a three-dimensional object, comprising a mixture of (i) a light polymerizable liquid first component, and (ii) a second solidifiable component that is different from said first component.
    Type: Application
    Filed: October 13, 2020
    Publication date: January 28, 2021
    Inventors: Jason P. Rolland, Kai Chen, Justin Poelma, James Goodrich, Robert K. Pinschmidt, JR., Joseph M. DeSimone, Lloyd M. Robeson
  • Patent number: 10899868
    Abstract: A method of forming a three-dimensional object, wherein said three-dimensional object is a footwear sole, heel, innersole or midsole, is described. The method may use a polymerizable liquid, or resin, useful for the production by additive manufacturing of a three-dimensional object, comprising a mixture of (i) a light polymerizable liquid first component, and (ii) a second solidifiable component that is different from said first component.
    Type: Grant
    Filed: February 27, 2020
    Date of Patent: January 26, 2021
    Assignee: Carbon, Inc.
    Inventors: Jason P. Rolland, Kai Chen, Justin Poelma, James Goodrich, Robert K. Pinschmidt, Jr., Joseph M. DeSimone, Lloyd M. Robeson
  • Publication number: 20200406550
    Abstract: Provided herein are methods of recycling additively manufactured objects (e.g., stereolithographically produced objects), the additively manufactured objects comprising linear polyurethane, branched polyurethane, linear polyurea, branched polyurea, a copolymer thereof, or a combination thereof. Compositions comprising the same and methods of use thereof are also provided.
    Type: Application
    Filed: February 26, 2019
    Publication date: December 31, 2020
    Inventors: Mu San Zhang, Kai Chen, Jason P. Rolland, Justin Poelma
  • Publication number: 20200231841
    Abstract: A method of forming a three-dimensional object, wherein said three-dimensional object is a footwear sole, heel, innersole or midsole, is described. The method may use a polymerizable liquid, or resin, useful for the production by additive manufacturing of a three-dimensional object, comprising a mixture of (i) a light polymerizable liquid first component, and (ii) a second solidifiable component that is different from said first component.
    Type: Application
    Filed: February 27, 2020
    Publication date: July 23, 2020
    Inventors: Jason P. Rolland, Kai Chen, Justin Poelma, James Goodrich, Robert K. Pinschmidt, JR., Joseph M. DeSimone, Lloyd M. Robeson
  • Publication number: 20200190357
    Abstract: A method of forming a three-dimensional object (e.g. comprised of polyurethane, polyurea, or copolymer thereof) is carried out by: (a) providing a carrier and an optically transparent member having a build surface, the carrier and the build surface defining a build region therebetween; (b) filling the build region with a polymerizable liquid, the polymerizable liquid comprising a mixture of: (i) a light polymerizable liquid first component, and (ii) a second solidifiable component that is different from the first component; (c) irradiating the build region with light through the optically transparent member to form a solid blocked polymer scaffold and advancing the carrier away from the build surface to form a three-dimensional intermediate having the same shape as, or a shape to be imparted to, the three-dimensional object, with the intermediate containing the second solidifiable component; and then (d) contacting the three-dimensional intermediate to water to form the three-dimensional object.
    Type: Application
    Filed: February 27, 2020
    Publication date: June 18, 2020
    Inventors: Jason P. Rolland, Kai Chen, Justin Poelma, James Goodrich, Robert Pinschmidt, Joseph M. DeSimone, Lloyd M. Robeson
  • Patent number: 10647879
    Abstract: A polymerizable liquid, or resin, useful for the production by additive manufacturing of a three-dimensional object of polyurethane, polyurea, or a copolymer thereof, is described. The resin includes at least one of (i) a blocked or reactive blocked prepolymer, (ii) a blocked or reactive blocked diisocyanate, or (iii) a blocked or reactive blocked diisocyanate chain extender.
    Type: Grant
    Filed: April 26, 2018
    Date of Patent: May 12, 2020
    Assignee: Carbon, Inc.
    Inventors: Jason P. Rolland, Kai Chen, Justin Poelma, James Goodrich, Robert Pinschmidt, Joseph M. DeSimone, Lloyd M. Robeson
  • Patent number: 10647880
    Abstract: A method of forming a three-dimensional object of polyurethane, polyurea, or copolymer thereof is carried out by: (a) providing a carrier and an optically transparent member having a build surface, the carrier and the build surface defining a build region therebetween; (b) filling the build region with a polymerizable liquid, the polymerizable liquid including at least one of: (i) a blocked or reactive blocked prepolymer, (ii) a blocked or reactive blocked diisocyanate, or (iii) a blocked or reactive blocked diisocyanate chain extender; (c) irradiating the build region with light through the optically transparent member to form a solid blocked polymer scaffold and advancing the carrier away from the build surface to form a three-dimensional intermediate having the same shape as, or a shape to be imparted to, the three-dimensional object, with the intermediate containing the chain extender; and then (d) heating or microwave irradiating the three-dimensional intermediate sufficiently to form from the three-dime
    Type: Grant
    Filed: February 7, 2019
    Date of Patent: May 12, 2020
    Assignee: Carbon, Inc.
    Inventors: Jason P. Rolland, Kai Chen, Justin Poelma, James Goodrich, Robert Pinschmidt, Joseph M. DeSimone, Lloyd M. Robeson
  • Publication number: 20200070409
    Abstract: Provided herein according to embodiments is a prepolymer compound of formula I: and a prepolymer compound of formula II: A polymerizable liquid composition comprising the prepolymer compound, methods of use in forming a three-dimensional object, and objects produced are also provided.
    Type: Application
    Filed: August 26, 2019
    Publication date: March 5, 2020
    Inventor: Justin Poelma
  • Publication number: 20190390081
    Abstract: A method of forming a three-dimensional object is carried out by: (a) providing a carrier and an optically transparent member having a build surface, the carrier and the build surface defining a build region therebetween; (b) filling the build region with a polymerizable liquid, the polymerizable liquid including a mixture of (i) a light polymerizable liquid first component, and (ii) a second solidifiable component that is different from the first component; (c) irradiating the build region with light through the optically transparent member to form a solid polymer scaffold from the first component and also advancing the carrier away from the build surface to form a three-dimensional intermediate having the same shape as, or a shape to be imparted to, the three-dimensional object, and containing the second solidifiable component carried in the scaffold in unsolidified and/or uncured form; and (d) concurrently with or subsequent to the irradiating step, solidifying and/or curing the second solidifiable compone
    Type: Application
    Filed: August 30, 2019
    Publication date: December 26, 2019
    Inventors: Jason P. Rolland, Kai Chen, Justin Poelma, James Goodrich, Robert Pinschmidt, Joseph M. DeSimone, Lloyd M. Robeson
  • Publication number: 20190185703
    Abstract: A method of forming a three-dimensional object of polyurethane, polyurea, or copolymer thereof is carried out by: (a) providing a carrier and an optically transparent member having a build surface, the carrier and the build surface defining a build region therebetween; (b) filling the build region with a polymerizable liquid, the polymerizable liquid including at least one of: (i) a blocked or reactive blocked prepolymer, (ii) a blocked or reactive blocked diisocyanate, or (iii) a blocked or reactive blocked diisocyanate chain extender; (c) irradiating the build region with light through the optically transparent member to form a solid blocked polymer scaffold and advancing the carrier away from the build surface to form a three-dimensional intermediate having the same shape as, or a shape to be imparted to, the three-dimensional object, with the intermediate containing the chain extender; and then (d) heating or microwave irradiating the three-dimensional intermediate sufficiently to form from the three-dime
    Type: Application
    Filed: February 7, 2019
    Publication date: June 20, 2019
    Inventors: Jason P. Rolland, Kai Chen, Justin Poelma, James Goodrich, Robert Pinschmidt, Joseph M. DeSimone, Lloyd M. Robeson
  • Publication number: 20190112499
    Abstract: A method of forming a three-dimensional object is carried out by: (a) providing a carrier and an optically transparent member having a build surface, the carrier and the build surface defining a build region therebetween; (b) filling the build region with a polymerizable liquid, the polymerizable liquid including a mixture of (i) a light polymerizable liquid first component, and (ii) a second solidifiable component that is different from the first component; (c) irradiating the build region with light through the optically transparent member to form a solid polymer scaffold from the first component and also advancing the carrier away from the build surface to form a three-dimensional intermediate having the same shape as, or a shape to be imparted to, the three-dimensional object, and containing the second solidifiable component carried in the scaffold in unsolidified and/or uncured form; and (d) concurrently with or subsequent to the irradiating step, solidifying and/or curing the second solidifiable compone
    Type: Application
    Filed: November 29, 2018
    Publication date: April 18, 2019
    Inventors: Jason P. Rolland, Kai Chen, Justin Poelma, James Goodrich, Robert Pinschmidt, Joseph M. DeSimone, Lloyd M. Robeson
  • Patent number: 10240066
    Abstract: A method of forming a three-dimensional object of polyurethane, polyurea, or copolymer thereof is carried out by: (a) providing a carrier and an optically transparent member having a build surface, the carrier and the build surface defining a build region therebetween; (b) filling the build region with a polymerizable liquid, the polymerizable liquid including at least one of: (i) a blocked or reactive blocked prepolymer, (ii) a blocked or reactive blocked diisocyante, or (iii) a blocked or reactive blocked diisocyanate chain extender; (c) irradiating the build region with light through the optically transparent member to form a solid blocked polymer scaffold and advancing the carrier away from the build surface to form a three-dimensional intermediate having the same shape as, or a shape to be imparted to, the three-dimensional object, with the intermediate containing the chain extender; and then (d) heating or microwave irradiating the three-dimensional intermediate sufficiently to form from the three-dimen
    Type: Grant
    Filed: February 9, 2017
    Date of Patent: March 26, 2019
    Assignee: CARBON, INC.
    Inventors: Jason P. Rolland, Kai Chen, Justin Poelma, James Goodrich, Robert Pinschmidt, Joseph M. DeSimone, Lloyd M. Robeson