Patents by Inventor Justin S. Pence

Justin S. Pence has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240376669
    Abstract: A structured tissue belt assembly including a supporting layer and a nonwoven web contacting layer. The supporting layer has a top surface and a bottom surface and is formed of monofilaments including one or more layers of warp yarns interwoven with weft yarns in a repeating pattern. At least one of: a) at least some of the warp yarns; or b) at least some of the weft yarns, include laser energy absorbent material, and at least one of: a) at least some of the warp yarns; or b) at least some of the weft yarns include laser energy scattering material. Laser welds attach the bottom surface of the web contacting layer to the top surface of the supporting layer at points where the web contacting layer contacts the at least one of: a) the at least some of the warp yarns; or b) the at least some of the weft yarns that include laser energy absorbent material.
    Type: Application
    Filed: July 19, 2024
    Publication date: November 14, 2024
    Inventors: Chad Martin, Robbie Edmonds, Allan Manninen, Chi Zhang, Hongjian Zhou, James E. Sealey, II, Byrd Tyler Miller, IV, Marc Paul Begin, Justin S. Pence
  • Publication number: 20240368842
    Abstract: A through-air-dried disposable retail towel product including a laminate of at least two multi-layer plies, wherein the product has a measured Valley Volume parameter of 18 to 25 microns and a Pit Density of 16 to 25 pockets per sq. cm.
    Type: Application
    Filed: July 11, 2024
    Publication date: November 7, 2024
    Inventors: James E. Sealey, II, Justin S. Pence, Marc Paul Begin, Byrd Tyler Miller, IV
  • Patent number: 12123148
    Abstract: A multi-ply flushable wipe includes a ply having first and second exterior layers and a middle layer disposed therebetween. Each of the exterior layers includes at least 50% by weight natural fibers. When foam-formed, the middle layer includes at least 25% by weight natural fibers. In embodiments, the middle layer may include at least 75% by weight natural fibers. The middle layer also includes synthetic fibers that have a length within the range of 1 mm and 20 mm. The wipe may have a length weight weighted average fiber length of less than 4 mm and a wet CD strength of greater than 20 N/m. Each ply of the wipe may be formed by wetlaying the first and second exterior layers and a foam formed middle layer to form a web, imprinting the web with a structured fabric, and drying the web. The plies are then attached using a binder.
    Type: Grant
    Filed: June 14, 2022
    Date of Patent: October 22, 2024
    Assignee: First Quality Tissue, LLC
    Inventors: Karthik Ramaratnam, James E. Sealey, II, Byrd Tyler Miller, IV, Taras Z. Andrukh, Justin S. Pence
  • Publication number: 20240301625
    Abstract: A fabric or belt for a papermaking machine including a first layer that defines a web contacting surface and a second layer that supports the first layer. The first layer is made of extruded polymer and includes a plurality of first elements aligned in a first direction, a plurality of second elements aligned in a second direction and extending over the plurality of first elements, and a plurality of open portions defined by the plurality of first and second elements. The second layer is made of woven or nonwoven fabric. The first layer is bonded to the second layer so that the first layer extends only partially through the second layer and an interface formed between the first and second layers includes bonded and unbonded portions and airflow channels that extend in a plane parallel to the first and second layers.
    Type: Application
    Filed: May 17, 2024
    Publication date: September 12, 2024
    Inventors: James E. Sealey, Byrd Tyler Miller, IV, Phillip MacDonald, Taras Z. Andrukh, Justin S. Pence
  • Patent number: 12065784
    Abstract: A structured tissue belt assembly including a supporting layer and a nonwoven web contacting layer. The supporting layer has a top surface and a bottom surface and is formed of monofilaments including one or more layers of warp yarns interwoven with weft yarns in a repeating pattern. At least one of: a) at least some of the warp yarns; or b) at least some of the weft yarns, include laser energy absorbent material, and at least one of: a) at least some of the warp yarns; or b) at least some of the weft yarns include laser energy scattering material. Laser welds attach the bottom surface of the web contacting layer to the top surface of the supporting layer at points where the web contacting layer contacts the at least one of: a) the at least some of the warp yarns; or b) the at least some of the weft yarns that include laser energy absorbent material.
    Type: Grant
    Filed: August 11, 2022
    Date of Patent: August 20, 2024
    Assignee: First Quality Tissue Se, LLC
    Inventors: Chad Martin, Robbie Edmonds, Allan Manninen, Chi Zhang, Hongjian Zhou, James E. Sealey, II, Byrd Tyler Miller, IV, Marc Paul Begin, Justin S. Pence
  • Patent number: 12037748
    Abstract: Absorbent product including a laminate of at least two plies, wherein the absorbent product has a measured Valley Volume parameter greater than 11 microns and a Pit Density of greater than 25 pockets per sq·cm.
    Type: Grant
    Filed: May 25, 2023
    Date of Patent: July 16, 2024
    Assignee: First Quality Tissue, LLC
    Inventors: James E. Sealey, II, Justin S. Pence, Marc Paul Begin, Zachary Korkowski, Byrd Tyler Miller, IV
  • Publication number: 20240218605
    Abstract: A structured rolled sanitary tissue product having at least two plies, wherein the structured rolled sanitary tissue product has a crumple resistance of less than 30 grams force, a caliper of at least 450 microns/ply, and a bulk softness (TS7) of 10 or less.
    Type: Application
    Filed: March 19, 2024
    Publication date: July 4, 2024
    Inventors: Byrd Tyler Miller, IV, Justin S. Pence, James E. Sealey
  • Publication number: 20240218603
    Abstract: A method of making paper and paperboard products, including absorbent structures, is disclosed. The method includes mixing ultra-high molecular weight (“UHMW”) glyoxalated polyvinylamide (“GPVM”) adducts and high molecular weight (“HMW”) anionic polyacrylamide (“APAM”) with the furnish during stock preparation of a wet laid papermaking process. High wet strength paper and paperboard products are also disclosed.
    Type: Application
    Filed: June 15, 2023
    Publication date: July 4, 2024
    Inventors: James E. Sealey, II, Kevin P. Brennan, Justin S. Pence, Richard James Riehle, Daniel Mark Henn
  • Publication number: 20240218604
    Abstract: A structured rolled sanitary tissue product having at least two plies, wherein the structured rolled sanitary tissue product has a crumple resistance of less than 30 grams force, a caliper of at least 450 microns/ply, and a bulk softness (TS7) of 10 or less.
    Type: Application
    Filed: March 19, 2024
    Publication date: July 4, 2024
    Inventors: Byrd Tyler Miller, IV, Justin S. Pence, James E. Sealey
  • Patent number: 12006635
    Abstract: A tissue product including a laminate of at least two plies of a multi-layer tissue web, the tissue product having a softness value (HF) of 92.0 or greater, a lint value of 4.5 or less, and an Sdr of greater than 3.0.
    Type: Grant
    Filed: February 16, 2022
    Date of Patent: June 11, 2024
    Assignee: STRUCTURED I, LLC
    Inventors: James E. Sealey, Byrd Tyler Miller, IV, Phillip MacDonald, Taras Z. Andrukh, Justin S. Pence
  • Patent number: 12006630
    Abstract: A fabric or belt for a papermaking machine including a first layer that defines a web contacting surface and a second layer that supports the first layer. The first layer is made of extruded polymer and includes a plurality of first elements aligned in a first direction, a plurality of second elements aligned in a second direction and extending over the plurality of first elements, and a plurality of open portions defined by the plurality of first and second elements. The second layer is made of woven fabric. The first layer is bonded to the second layer so that the first layer extends only partially through the second layer and an interface formed between the first and second layers includes bonded and unbonded portions and airflow channels that extend in a plane parallel to the first and second layers.
    Type: Grant
    Filed: November 16, 2022
    Date of Patent: June 11, 2024
    Assignee: STRUCTURED I, LLC
    Inventors: James E. Sealey, Byrd Tyler Miller, IV, Phillip MacDonald, Taras Z. Andrukh, Justin S. Pence
  • Publication number: 20240181742
    Abstract: A structured tissue belt assembly including a supporting layer, a non-woven web contacting layer, and one or more laser welds that attach the bottom surface of the web contacting layer to the top surface of the supporting layer. The structured tissue belt assembly allows for air flow in x, y and z directions. In exemplary embodiments, the structured tissue belt assembly has an embedment distance between the supporting layer and the web contacting layer of 0.05 mm to 0.60 mm and a peel force between the web contacting layer and the supporting layer of at least 650 gf/inch.
    Type: Application
    Filed: February 15, 2024
    Publication date: June 6, 2024
    Inventors: Chad Martin, Robbie Edmonds, Allan Manninen, Chi Zhang, Hongjian Zhou, James E. Sealey, II, Byrd Tyler Miller, IV, Marc Paul Begin, Justin S. Pence
  • Publication number: 20240175212
    Abstract: A method of making an absorbent structure including mixing ultra-high molecular weight (“UHMW”) glyoxalated polyvinylamide adducts (“GPVM”) and/or high molecular weight (“HMW”), glyoxalated polyacrylamide and/or high cationic charge glyoxalated polyacrylamide (“GPAM”) copolymers and high molecular weight (“HMW”) anionic polyacrylamide (“APAM”) with the furnish during stock preparation of a wet laid papermaking process.
    Type: Application
    Filed: January 31, 2024
    Publication date: May 30, 2024
    Inventors: James E. Sealey, II, Kevin P. Brennan, Justin S. Pence
  • Patent number: 11976421
    Abstract: A method of making an absorbent structure including mixing ultra-high molecular weight (“UHMW”) glyoxalated polyvinylamide adducts (“GPVM”) and/or high molecular weight (“HMW”), glyoxalated polyacrylamide and/or high cationic charge glyoxalated polyacrylamide (“GPAM”) copolymers and high molecular weight (“HMW”) anionic polyacrylamide (“APAM”) with the furnish during stock preparation of a wet laid papermaking process.
    Type: Grant
    Filed: June 16, 2022
    Date of Patent: May 7, 2024
    Assignee: First Quality Tissue, LLC
    Inventors: James E. Sealey, II, Kevin P. Brennan, Justin S. Pence
  • Publication number: 20240125051
    Abstract: A method of making an absorbent structure including mixing ultra-high molecular weight (“UHMW”) glyoxalated polyvinylamide adducts (“GPVM”) and/or high molecular weight (“BMW”), glyoxalated polyacrylamide and/or high cationic charge glyoxalated polyacrylamide (“GPAM”) copolymers and high molecular weight (“BMW”) anionic polyacrylamide (“APAM”) with the furnish during stock preparation of a wet laid papermaking process.
    Type: Application
    Filed: December 18, 2023
    Publication date: April 18, 2024
    Inventors: James E. Sealey II, II, Kevin P. Brennan, Justin S. Pence
  • Patent number: 11959226
    Abstract: A structured rolled sanitary tissue product having at least two plies, wherein the structured rolled sanitary tissue product has a crumple resistance of less than 30 grams force, a caliper of at least 450 microns/ply, and a bulk softness (TS7) of 10 or less.
    Type: Grant
    Filed: December 15, 2020
    Date of Patent: April 16, 2024
    Assignee: First Quality Tissue, LLC
    Inventors: Byrd Tyler Miller, IV, Justin S. Pence, James E. Sealey
  • Patent number: 11952721
    Abstract: A method of making an absorbent structure including mixing ultra-high molecular weight (“UHMW”) glyoxalated polyvinylamide adducts (“GPVM”) and/or high molecular weight (“HMW”), glyoxalated polyacrylamide and/or high cationic charge glyoxalated polyacrylamide (“GPAM”) copolymers and high molecular weight (“HMW”) anionic polyacrylamide (“APAM”) with the furnish during stock preparation of a wet laid papermaking process.
    Type: Grant
    Filed: June 16, 2022
    Date of Patent: April 9, 2024
    Assignee: First Quality Tissue, LLC
    Inventors: James E. Sealey, II, Kevin P. Brennan, Justin S. Pence
  • Patent number: 11931997
    Abstract: A structured tissue belt assembly including a supporting layer, a non-woven web contacting layer, and one or more laser welds that attach the bottom surface of the web contacting layer to the top surface of the supporting layer. The structured tissue belt assembly allows for air flow in x, y and z directions. In exemplary embodiments, the structured tissue belt assembly has an embedment distance between the supporting layer and the web contacting layer of 0.05 mm to 0.60 mm and a peel force between the web contacting layer and the supporting layer of at least 650 gf/inch.
    Type: Grant
    Filed: May 22, 2020
    Date of Patent: March 19, 2024
    Assignee: First Quality Tissue Se, LLC
    Inventors: Chad Martin, Robbie Edmonds, Allan Manninen, Chi Zhang, Hongjian Zhou, James E. Sealey, II, Byrd Tyler Miller, IV, Marc Paul Begin, Justin S. Pence
  • Publication number: 20240068169
    Abstract: Absorbent product including a laminate of at least two plies, wherein the absorbent product has a measured Y-Connected Area parameter greater than 20 and a Surface Channel Spacing of less than 2.5 mm. The absorbent product has high strength and low machine direction stretch.
    Type: Application
    Filed: November 6, 2023
    Publication date: February 29, 2024
    Inventors: James E. Sealey, II, Justin S. Pence, Marc Paul Begin, Zachary Korkowski, Byrd Tyler Miller, IV
  • Publication number: 20240023765
    Abstract: A method of making an absorbent structure including mixing ultra-high molecular weight (“UHMW”) glyoxalated polyvinylamide adducts (“GPVM”) and/or high molecular weight (“BMW”), glyoxalated polyacrylamide and/or high cationic charge glyoxalated polyacrylamide (“GPAM”) copolymers and high molecular weight (“BMW”) anionic polyacrylamide (“APAM”) with the furnish during stock preparation of a wet laid papermaking process.
    Type: Application
    Filed: July 24, 2023
    Publication date: January 25, 2024
    Inventors: James E. Sealey, II, Kevin P. Brennan, Byrd Tyler Miller, IV, James E. Bradbury, Justin S. Pence