Patents by Inventor JYOTHI KADALI

JYOTHI KADALI has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11933553
    Abstract: An aluminum alloy fin stock material comprising about 0.9-1.2 wt. % Si, 0.3-0.5 wt. % Fe, 0.20-0.40 wt. % Cu, 1.0-1.5 wt. % Mn, 0-0.1% Mg and 0.0-3.0% Zn, with remainder Al and impurities at ?0.15 wt. %. The aluminum alloy fin stock material is produced in a form of a sheet by a process comprising the steps of direct chill casting an ingot, hot rolling the ingot after the direct chill casting, cold rolling the aluminum alloy to an intermediate thickness, inter-annealing the aluminum alloy cold rolled to an intermediate thickness at a temperature between 200 and 400° C., and cold rolling the material after inter-annealing to achieve % cold work (% CW) of 20 to 40%. The aluminum alloy fin stock material possesses an improved combination of one or more of pre- and/or post-brazes strength, conductivity, sag resistance and corrosion potential. It is useful for fabrication of heat exchanger fins.
    Type: Grant
    Filed: March 28, 2022
    Date of Patent: March 19, 2024
    Assignees: NOVELIS INC., DENSO CORPORATION
    Inventors: Kevin Michael Gatenby, Hany Ahmed, Andrew D. Howells, Jyothi Kadali, Derek Aluia, John Michael Baciak, III
  • Publication number: 20240076767
    Abstract: Disclosed herein are high strength, corrosion resistant, and sag resistant aluminum alloys, methods of making and processing such alloys, and products prepared from such alloys. More particularly, disclosed are novel aluminum alloys exhibiting improved mechanical strength, formability, and corrosion resistance. The alloys can be used as fin stock in industrial applications, including in heat exchangers.
    Type: Application
    Filed: January 12, 2022
    Publication date: March 7, 2024
    Applicant: Novelis Inc.
    Inventors: Jyothi Kadali, Eider A. Simielli
  • Publication number: 20220324065
    Abstract: Provided are new aluminum alloys for use as one or more cladding layer(s) in clad aluminum alloy products for brazing applications. The cladding layer(s) include constituents that break and remove the oxide film on metal parts to be joined to produce high-strength brazing joints without the use of corrosive flux. Also provided herein are corrosion-resistant aluminum sheet packages including one or more of the aluminum alloy cladding layer(s) and an aluminum alloy core.
    Type: Application
    Filed: April 20, 2020
    Publication date: October 13, 2022
    Applicant: Novelis Inc.
    Inventor: Jyothi Kadali
  • Publication number: 20220221236
    Abstract: An aluminum alloy fin stock material comprising about 0.9-1.2 wt. % Si, 0.3-0.5 wt. % Fe, 0.20-0.40 wt. % Cu, 1.0-1.5 wt. % Mn, 0-0.1% Mg and 0.0-3.0% Zn, with remainder Al and impurities at ?0.15 wt. %. The aluminum alloy fin stock material is produced in a form of a sheet by a process comprising the steps of direct chill casting an ingot, hot rolling the ingot after the direct chill casting, cold rolling the aluminum alloy to an intermediate thickness, inter-annealing the aluminum alloy cold rolled to an intermediate thickness at a temperature between 200 and 400° C., and cold rolling the material after inter-annealing to achieve % cold work (% CW) of 20 to 40%. The aluminum alloy fin stock material possesses an improved combination of one or more of pre- and/or post-brazes strength, conductivity, sag resistance and corrosion potential. It is useful for fabrication of heat exchanger fins.
    Type: Application
    Filed: March 28, 2022
    Publication date: July 14, 2022
    Applicants: NOVELIS INC., Denso Corporation
    Inventors: Kevin Michael Gatenby, Hany Ahmed, Andrew D. Howells, Jyothi Kadali, Derek Aluia, John Michael Baciak, III
  • Patent number: 10889882
    Abstract: Provided herein are new aluminum alloy materials which are useful in replacing copper in a heat exchanger. The aluminum alloy materials are also useful in manufacturing components of heating, ventilating, air-conditioning, and refrigeration (HVAC&R) systems for indoor and outdoor units. The alloys are well-suited for tubing in a heat exchanger. The alloys display high strength and good corrosion resistance. Also provided herein are methods for making the aluminum alloy materials.
    Type: Grant
    Filed: March 3, 2017
    Date of Patent: January 12, 2021
    Assignee: Novelis Inc.
    Inventors: Jyothi Kadali, Eider Alberto Simielli, Kevin Michael Gatenby
  • Publication number: 20200080172
    Abstract: An aluminum alloy fin stock material comprising about 0.9-1.4 wt. % Si, 0.3-0.6 wt. % Fe, 0.20-0.60 wt. % Cu, 1.0-1.7 wt. % Mn, 0.01-0.25 wt. % Mg, 0.01-3.0 wt. % Zn, up to 0.10 wt. % Ti, with remainder Al and impurities at ?0.15 wt. %. The aluminum alloy fin stock material is produced by a process including the steps of direct chill casting an ingot, hot rolling the ingot after the direct chill casting, cold rolling the aluminum alloy to an intermediate thickness, inter-annealing the aluminum alloy cold rolled to an intermediate thickness at a temperature between 200 and 400° C., and cold rolling the material after inter-annealing to achieve % cold work (% CW) of 20 to 40%. The aluminum alloy fin stock material possesses an improved combination of pre- and/or post-braze strength, thermal conductivity, sag resistance and/or corrosion potential.
    Type: Application
    Filed: September 3, 2019
    Publication date: March 12, 2020
    Applicant: Novelis Inc.
    Inventors: Jyothi Kadali, Kyle Dasch, Julia L. Woods
  • Publication number: 20180251878
    Abstract: Disclosed herein are high-strength, highly formable, and corrosion resistant aluminum alloys, methods of making and processing such alloys, and products prepared from such alloys. More particularly, disclosed are novel aluminum alloys exhibiting improved mechanical strength, formability, and corrosion resistance. The alloys can be used as fin stock in industrial applications, including in heat exchangers.
    Type: Application
    Filed: March 3, 2017
    Publication date: September 6, 2018
    Applicant: Novelis Inc.
    Inventors: Jyothi Kadali, Eider Alberto Simielli
  • Publication number: 20170342536
    Abstract: Provided herein are new aluminum alloy materials which are useful in replacing copper in a heat exchanger. The aluminum alloy materials are also useful in manufacturing components of heating, ventilating, air-conditioning, and refrigeration (HVAC&R) systems for indoor and outdoor units. The alloys are well-suited for tubing in a heat exchanger. The alloys display high strength and good corrosion resistance. Also provided herein are methods for making the aluminum alloy materials.
    Type: Application
    Filed: March 3, 2017
    Publication date: November 30, 2017
    Applicant: Novelis Inc.
    Inventors: Jyothi Kadali, Eider Alberto Simielli, Kevin Michael Gatenby
  • Patent number: 9546829
    Abstract: The present invention provides a new aluminum alloy material which may be used for a core alloy of a corrosion-resistant brazing sheet. This core alloy displays with high strength, and good corrosion resistance for use in heat exchangers. This aluminum alloy material was made by direct chill (DC) casting. The present inventions also provides corrosion-resistant brazing sheet packages including the aluminum alloy material as a core and one or more cladding layers.
    Type: Grant
    Filed: March 12, 2014
    Date of Patent: January 17, 2017
    Assignee: Novelis Inc.
    Inventors: Andrew D. Howells, Hany Ahmed, Kevin Michael Gatenby, Jyothi Kadali, Pierre Henri Marois
  • Publication number: 20160355915
    Abstract: Described herein are novel aluminum-containing alloys. The alloys are highly formable, exhibit high strength and corrosion resistance, and are recyclable. The alloys can be used in electronics, transportation, industrial, and automotive applications, just to name a few. Also described herein are methods for producing metal ingots and products obtained by the methods.
    Type: Application
    Filed: June 3, 2016
    Publication date: December 8, 2016
    Applicant: Novelis Inc.
    Inventors: Jyothi Kadali, Kevin Michael Gatenby, Daehoon Kang, Sazol Kumar Das
  • Publication number: 20160040947
    Abstract: An aluminum alloy fin stock material comprising about 0.9-1.2 wt. % Si, 0.3-0.5 wt. % Fe, 0.20-0.40 wt. % Cu, 1.0-1.5 wt. % Mn, 0-0.1% Mg and 0.0-3.0% Zn, with remainder Al and impurities at ?0.15 wt. %. The aluminum alloy fin stock material is produced in a form of a sheet by a process comprising the steps of direct chill casting an ingot, hot rolling the ingot after the direct chill casting, cold rolling the aluminum alloy to an intermediate thickness, inter-annealing the aluminum alloy cold rolled to an intermediate thickness at a temperature between 200 and 400° C., and cold rolling the material after inter-annealing to achieve % cold work (% CW) of 20 to 40%. The aluminum alloy fin stock material possesses an improved combination of one or more of pre- and/or post-brazes strength, conductivity, sag resistance and corrosion potential. It is useful for fabrication of heat exchanger fins.
    Type: Application
    Filed: August 3, 2015
    Publication date: February 11, 2016
    Applicant: NOVELIS INC.
    Inventors: Kevin Michael Gatenby, Hany Ahmed, Andrew D. Howells, Jyothi Kadali
  • Publication number: 20150041027
    Abstract: The present invention provides an aluminum alloy fin stock material with higher strength, and improved sag resistance for use in heat exchangers, such as automotive heat exchangers. The aluminum alloy fin stock material is produced from an aluminum alloy comprising about 0.8-1.4 wt % Si, 0.4-0.8 wt % Fe, 0.05-0.4 wt % Cu, 1.2-1.7 wt % Mn and 1.20-2.3 wt % Zn, with the remainder as Al. The aluminum alloy fin stock material is made by a process comprising direct chill casting the aluminum alloy into an ingot, preheating the ingot, hot rolling the preheated ingot, cold rolling the ingot and inter-annealing at a temperature of 275-400° C. After inter-annealing, the aluminum alloy fin stock material is a cold rolled in a final cold rolling step to achieve % cold work (% CW) of 20-35%.
    Type: Application
    Filed: August 7, 2014
    Publication date: February 12, 2015
    Applicants: Novelis Inc., Denso Corporation
    Inventors: Andrew D. Howells, Kevin Michael Gatenby, Hany Ahmed, Jyothi Kadali, Derek William Aluia, John Michael Baciak, III
  • Publication number: 20140272460
    Abstract: The present invention provides a new aluminum alloy material which may be used for a core alloy of a corrosion-resistant brazing sheet. This core alloy displays with high strength, and good corrosion resistance for use in heat exchangers. This aluminum alloy material was made by direct chill (DC) casting. The present inventions also provides corrosion-resistant brazing sheet packages including the aluminum alloy material as a core and one or more cladding layers.
    Type: Application
    Filed: March 12, 2014
    Publication date: September 18, 2014
    Applicant: NOVELIS INC.
    Inventors: ANDREW D. HOWELLS, HANY AHMED, KEVIN MICHAEL GATENBY, JYOTHI KADALI, PIERRE HENRI MAROIS