Abstract: A method for improving the efficiency of a fired heater without an air preheat system is described. The method involves the use of an additional outboard convection section which is separate from the regular convection section of the fired heater. The outboard convection section uses the boiler feed water or an alternate cold sink to reduce the temperature of the flue gas, thereby improving the efficiency.

Abstract: An apparatus in a radial reactor is described. The apparatus comprises a vertically elongated conduit extending around a circumference of an outer wall of the radial reactor, a vertically oriented cylindrical center pipe in the radial reactor, and a catalyst bed. The conduit comprises an inner face and an outer face and a pair of opposing sides. The inner face has a plurality of slots. The pair of opposing sides have a plurality of slots. There is a riser at a top of the vertically elongated conduit. The catalyst bed is defined by the center pipe and the inner face.

Abstract: An apparatus in a radial reactor is described. The apparatus comprises a vertically elongated conduit extending around a circumference of an outer wall of the radial reactor, a vertically oriented cylindrical center pipe in the radial reactor, and a catalyst bed. The conduit comprises an inner face and an outer face and a pair of opposing sides. The inner face has a plurality of slots. The pair of opposing sides have a plurality of slots. There is a riser at a top of the vertically elongated conduit. The catalyst bed is defined by the center pipe and the inner face.

Abstract: A reforming reactor and process of using same in which residence time of feed within a chamber of a reactor is shortened. Feed is injected into the reactor into a non-reactive zone. The non-reactive zone has two portions, a first portion receiving the feed, and a second portion receiving a purge gas. The purge gas will flow from the second portion to the first portion to prevent flow of the feed from the first portion to the second portion. The combined gas may be passed to a reaction zone for catalytic reforming. The first portion and the second portion may be separated by a baffle.

Abstract: A reforming reactor and process of using same in which residence time of feed within a chamber of a reactor is shortened. Feed is injected into the reactor into a non-reactive zone. The non-reactive zone has two portions, a first portion receiving the feed, and a second portion receiving a purge gas. The purge gas will flow from the second portion to the first portion to prevent flow of the feed from the first portion to the second portion. The combined gas may be passed to a reaction zone for catalytic reforming. The first portion and the second portion may be separated by a baffle.

Abstract: A flow connector creates a fluid connection between a port in a wall of a reactor vessel and an axial flow path of the reactor vessel. The flow connector has a wall defining a flow path of the flow connector. The flow path terminates in a first end opening and a second end opening. The first end opening is configured to connect to the axial flow path of the reactor vessel, and the second end opening is configured to connect to the port in a wall of the reactor. The flow connector includes a passageway extending through the wall of the flow connector to provide access to the flow path of the flow connector. A cover is dimensioned for sealing the passageway. The passageway may be dimensioned such that a person may traverse the passageway to access the flow path of the flow connector.

Abstract: A system for providing a blended cooling air stream to a cooling zone cooler in a continuous catalyst regeneration system. The continuous catalyst regeneration system includes a first effluent stream in fluid communication with a regeneration cooler, a cooler blower that provides a first air stream that is in fluid communication with the regeneration cooler to form a heated first air stream, a second air stream which is combined with the heated first air stream to form a blended cooling air stream, and a cooling zone cooler in fluid communication with the blended cooling air stream.

Abstract: The invention reduces the potential for catalyst fluidization in a reduction vessel of a continuous catalyst regeneration system. The gas exit area from the catalyst reduction zone is increased by ventilating the cylindrical baffle of the upper reduction zone. This provides an increased exit cross-sectional area for the upper reduction gas to escape and reduce the overall exit velocity of the combined upper and lower reduction gases and reduces the potential for catalyst fluidization.

Abstract: A flow connector creates a fluid connection between a port in a wall of a reactor vessel and an axial flow path of the reactor vessel. The flow connector has a wall defining a flow path of the flow connector. The flow path terminates in a first end opening and a second end opening. The first end opening is configured to connect to the axial flow path of the reactor vessel, and the second end opening is configured to connect to the port in a wall of the reactor. The flow connector includes a passageway extending through the wall of the flow connector to provide access to the flow path of the flow connector. A cover is dimensioned for sealing the passageway. The passageway may be dimensioned such that a person may traverse the passageway to access the flow path of the flow connector.

Abstract: The invention involves a process that reduces the potential for catalyst fluidization in a reduction vessel of a continuous catalyst regeneration system. The gas exit area from the catalyst reduction zone is increased by ventilating the cylindrical baffle of the upper reduction zone. This provides an increased exit cross-sectional area for the upper reduction gas to escape and reduce the overall exit velocity of the combined upper and lower reduction gases and reduces the potential for catalyst fluidization.

Abstract: Systems and processes for providing a blended cooling air stream to a cooling zone cooler in a continuous catalyst regeneration system are provided that include removing a first effluent stream from a regeneration tower, providing the first effluent stream to a regeneration cooler; providing a first air stream to the regeneration cooler to form a heated first air stream, combining at least a portion of the heated first air stream with a second air stream to form a blended cooling air stream, and providing the blended cooling air stream to a cooling zone cooler.

Abstract: The invention reduces the potential for catalyst fluidization in a reduction vessel of a continuous catalyst regeneration system. The gas exit area from the catalyst reduction zone is increased by ventilating the cylindrical baffle of the upper reduction zone. This provides an increased exit cross-sectional area for the upper reduction gas to escape and reduce the overall exit velocity of the combined upper and lower reduction gases and reduces the potential for catalyst fluidization.

Abstract: The invention involves a process that reduces the potential for catalyst fluidization in a reduction vessel of a continuous catalyst regeneration system. The gas exit area from the catalyst reduction zone is increased by ventilating the cylindrical baffle of the upper reduction zone. This provides an increased exit cross-sectional area for the upper reduction gas to escape and reduce the overall exit velocity of the combined upper and lower reduction gases and reduces the potential for catalyst fluidization.