Patents by Inventor Kai Asikkala
Kai Asikkala has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20190030549Abstract: A coating method that improves uniformity of coatings that settle on more complex objects, like porous substrates, or substrates with hollows or curvy forms, and a device for implementing the method. The coating device includes a deposition chamber, and a loading structure configured to load an object into a position in the deposition chamber and unload the object from the deposition chamber. The coating device includes an atomization element in a bottom part of the deposition chamber, the atomization element creating into the deposition chamber an aerosol volume that includes a floating aerosol region in the top part of the deposition chamber. The loading structure is configured to load the object into a position in the floating aerosol region in the deposition chamber.Type: ApplicationFiled: February 23, 2017Publication date: January 31, 2019Inventors: Kai ASIKKALA, Simo TAMMELA, Tuomo MÄÄTTÄ
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Publication number: 20190030562Abstract: A multi-component coating apparatus that includes at least two deposition chambers. Aerosol in the chambers is adjusted to a to a non-impact state in which particles of the aerosol settle onto surfaces exposed to the aerosol a limited interaction period. The surface to be coated is transferred from the first chambers to the second chamber in a predefined period during which chemical interaction between the first substance and the second substance is enabled. The arrangement is very simple and robust, so also larger scale objects, for example in the order of vehicle or machinery components may be coated with very thin films.Type: ApplicationFiled: February 23, 2017Publication date: January 31, 2019Inventors: Kai ASIKKALA, Simo TAMMELA, Tuomo MÄÄTTÄ
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Patent number: 9987642Abstract: The present invention relates to an apparatus and method for producing aerosol. The apparatus comprising a first atomizer for producing a first aerosol jet and a second atomizer for producing a second aerosol jet, each atomizer comprising an atomizing head in which the liquid is atomized into an atomized aerosol jet. Said atomizers further comprise a focusing part arranged to restrain the atomized aerosol jet for providing a punctual aerosol jet, said focusing part extending directly from the atomizing head. The first and second atomizer form an atomizer pair such that the atomizers are aligned towards each other for colliding the aerosol jets to each other.Type: GrantFiled: September 9, 2014Date of Patent: June 5, 2018Assignee: BENEQ OYInventors: Ville Alitalo, Kai Asikkala, Simo Tammela, Sauli Virtanen
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Patent number: 9726372Abstract: A burner nozzle is disclosed, comprising a nozzle body that includes a slit such that a line passage to the slit opens in an outlet face surface at the surface of the burner nozzle body. A plurality of channels is connected to the slit. A group of first channels is connected to a source of oxidizing substance, and a group of second channels is connected to a fuel source. Each of the first channels and second channels have a circumferential passage to the slit at a non-zero distance from the outlet face surface. Furthermore, each of the first channels and second channels is formed to output a directed tubular flow towards a side wall of the slit, or towards a circumferential passage in a side wall of the slit. A safe pre-mixed burner configuration is achieved. A burner and a surface treatment device incorporating the burner nozzle are also disclosed.Type: GrantFiled: June 10, 2014Date of Patent: August 8, 2017Assignee: BENEQ OYInventors: Kai Asikkala, Tuomo Määttä, Simo Tammela
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Publication number: 20160221028Abstract: The invention relates to a method of coating a substrate in a deposition chamber. The method comprising the steps of providing a source of at least one liquid precursor; atomizing the at least one liquid precursor into liquid droplets in the deposition chamber for producing aerosol; filling the deposition chamber with aerosol for forming saturated aerosol in the deposition chamber; and settling saturated aerosol by gravitation towards a surface of the substrate for coating the substrate in the deposition chamber.Type: ApplicationFiled: September 2, 2014Publication date: August 4, 2016Inventors: Ville Alitalo, Kai Asikkala, Simo Tammela, Sauli Virtanen
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Publication number: 20160221011Abstract: The present invention relates to an apparatus and method for producing aerosol. The apparatus comprising a first atomizer for producing a first aerosol jet and a second atomizer for producing a second aerosol jet, each atomizer comprising an atomizing head in which the liquid is atomized into an atomized aerosol jet. Said atomizers further comprise a focusing part arranged to restrain the atomized aerosol jet for providing a punctual aerosol jet, said focusing part extending directly from the atomizing head. The first and second atomizer form an atomizer pair such that the atomizers are aligned towards each other for colliding the aerosol jets to each other.Type: ApplicationFiled: September 9, 2014Publication date: August 4, 2016Applicant: Beneq OyInventors: Ville Alitalo, Kai Asikkala, Simo Tammela, Sauli Virtanen
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Patent number: 9393580Abstract: Disclosed is a surface treatment device with a robust nozzle configuration. The device includes a nozzle for ejecting a primary stream of combustible substance to a gaseous atmosphere in an ejection direction; an ignition unit configured to ignite the primary stream in a point of ignition; and an impermeable shield providing a planar surface that is substantially opposite to the ejection direction and has in front of the nozzle a hole that allows passage of the primary stream. The shield is positioned between the nozzle and the point of ignition of the primary stream. The shield is advantageously dimensioned to allow simultaneous passage of the primary stream ejected from the nozzle and a circumferential secondary stream of gas from the gaseous atmosphere via the hole.Type: GrantFiled: June 29, 2012Date of Patent: July 19, 2016Assignee: BENEQ OYInventor: Kai Asikkala
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Publication number: 20160123581Abstract: A burner nozzle is disclosed, comprising a nozzle body that includes a slit such that a line passage to the slit opens in an outlet face surface at the surface of the burner nozzle body. A plurality of channels is connected to the slit. A group of first channels is connected to a source of oxidizing substance, and a group of second channels is connected to a fuel source. Each of the first channels and second channels have a circumferential passage to the slit at a non-zero distance from the outlet face surface. Furthermore, each of the first channels and second channels is formed to output a directed tubular flow towards a side wall of the slit, or towards a circumferential passage in a side wall of the slit. A safe pre-mixed burner configuration is achieved. A burner and a surface treatment device incorporating the burner nozzle are also disclosed.Type: ApplicationFiled: June 10, 2014Publication date: May 5, 2016Inventors: Kai ASIKKALA, Tuomo MÄÄTTÄ, Simo TAMMELA
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Patent number: 9327299Abstract: An apparatus and a method for producing a liquid film from one or more liquid precursors onto the surface of a substrate in order to establish a coating, the apparatus being arranged to direct an aerosol flow against the surface of the substrate in a coating chamber. The apparatus includes a homogenizing nozzle for making the aerosol flow homogeneous substantially in the direction of the surface of the substrate prior to passing the flow into the coating chamber.Type: GrantFiled: December 29, 2010Date of Patent: May 3, 2016Assignee: BENEQ OYInventor: Kai Asikkala
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Publication number: 20140134348Abstract: Disclosed is a surface treatment device with a robust nozzle configuration. The device includes a nozzle for ejecting a primary stream of combustible substance to a gaseous atmosphere in an ejection direction; an ignition unit configured to ignite the primary stream in a point of ignition; and an impermeable shield providing a planar surface that is substantially opposite to the ejection direction and has in front of the nozzle a hole that allows passage of the primary stream. The shield is positioned between the nozzle and the point of ignition of the primary stream. The shield is advantageously dimensioned to allow simultaneous passage of the primary stream ejected from the nozzle and a circumferential secondary stream of gas from the gaseous atmosphere via the hole.Type: ApplicationFiled: June 29, 2012Publication date: May 15, 2014Applicant: BENEQ OYInventor: Kai Asikkala
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Publication number: 20120258251Abstract: An apparatus and a method for producing a liquid film from one or more liquid precursors onto the surface of a substrate in order to establish a coating, the apparatus being arranged to direct an aerosol flow against the surface of the substrate in a coating chamber. The apparatus includes a homogenizing nozzle for making the aerosol flow homogeneous substantially in the direction of the surface of the substrate prior to passing the flow into the coating chamber.Type: ApplicationFiled: December 29, 2010Publication date: October 11, 2012Applicant: BENEQ OYInventor: Kai Asikkala
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Patent number: 8231369Abstract: The invention relates to a device and a method for producing nanoparticles, in which method starting materials for nanoparticles are mixed at least as liquid droplets and optionally also as gases and/or vapors with at least combustion gases in a premixing chamber and the mixture is separated for liquid drops larger than size d, whereafter the mixture is conducted to at least one burner, in which the combustion gases are ignited such that a heavily mixing flame is generated, in which the starting materials react and optional solvents evaporate and generate through nucleation and/or sintering and/or agglomeration particles having a diameter of 1 to 1000 micrometers.Type: GrantFiled: October 24, 2006Date of Patent: July 31, 2012Assignee: Beneq OyInventors: Markku Rajala, Kai Asikkala, Anssi Hovinen
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Publication number: 20100330377Abstract: The invention relates to a device for forming aerosol, the device comprising at least one gas-dispersing atomizer for atomizing a liquid into aerosol by means of gas at an atomizing head of the atomizer and an atomizing chamber, which is in flow connection with the atomizing head and in which flow restraints are arranged for changing the hydrodynamic properties of the aerosol flow discharging from the atomizing head. According to the present invention the flow restraints are arranged in the inner walls of the atomizing chamber in such a manner that they protrude from the inner walls to the inside of the atomizing chamber.Type: ApplicationFiled: June 30, 2010Publication date: December 30, 2010Applicant: BENEQ OYInventors: Joonas ILMARINEN, Markku RAJALA, Tomi VALKEAPÄÄ, Kai ASIKKALA
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Publication number: 20100264233Abstract: A method and a device for producing particles in which a liquid is atomized into droplet sprays via at least two atomizers. At least two atomizers are arranged directed towards one another such that the droplet sprays produced thereby collide with one another so as to form mist, and that the device also includes a thermal reactor, where the mist forms particles having an average aerodynamic diameter of less than 1000 nm.Type: ApplicationFiled: December 19, 2008Publication date: October 21, 2010Applicant: BENEQ OYInventor: Kai Asikkala
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Publication number: 20100258652Abstract: The invention relates to a device for forming aerosol, the device comprising at least one gas-dispersing atomizer for atomizing a liquid into aerosol by means of gas at an atomizing head of the atomizer and an atomizing chamber, which is in flow connection with the atomizing head and in which flow restraints are arranged for changing the hydrodynamic properties of the aerosol flow discharging from the atomizing head. According to the present invention the flow restraints are arranged in the inner walls of the atomizing chamber in such a manner that they protrude from the inner walls to the inside of the atomizing chamber.Type: ApplicationFiled: December 19, 2008Publication date: October 14, 2010Applicant: BENEQ OYInventors: Joonas Ilmarinen, Markku Rajala, Tomi Valkeapaa, Kai Asikkala
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Publication number: 20100258650Abstract: The invention relates to a device for producing mist or aerosol. The device comprises at least two atomisers for atomizing a liquid into drop jets. In accordance with the invention, at least two atomizers are arranged oriented substantially directly towards one another in a manner making the drop jets produced thereby collide directly into each other.Type: ApplicationFiled: December 19, 2008Publication date: October 14, 2010Applicant: BENEQ OYInventor: Kai Asikkala
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Publication number: 20100047554Abstract: The invention relates to a method of modifying a surface of a glass product. The method comprises conveying particles to the surface of the glass, a material contained in the particles being at least partly dissolved and diffused in the glass. The method comprises a step of heating the surface of the glass. The invention further relates to an apparatus for modifying a surface of a hot glass product. The invention still further relates to glass products wherein the content of an element which provides the glass with a functionality decreases steplessly upon proceeding from the surface of the glass deeper into the glass.Type: ApplicationFiled: November 16, 2007Publication date: February 25, 2010Applicant: BENEQ OYInventors: Markku Rajala, Tommi Vainio, Sampo Ahonen, Joe Pimenoff, Anssi Hovinen, Kai Asikkala
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Publication number: 20100016141Abstract: The present invention relates to an apparatus and a method for dyeing glass and, more particularly, an apparatus and a method, by which both surfaces of hot sheet-like glass may be dyed simultaneously and/or the surface containing tin residues of the sheet glass may be dyed to have a different colour than the surface without tin residues. The apparatus of the invention may be used for dyeing both sheet glass and utility glass, such as glass beakers.Type: ApplicationFiled: October 22, 2007Publication date: January 21, 2010Applicant: BENEQ OYInventors: Markku Rajala, Jussi Wright, Joe Pimenoff, Kai Asikkala, Jari Sinkko
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Publication number: 20090317504Abstract: The invention relates to a device and a method for producing nanoparticles, in which method starting materials for nanoparticles are mixed at least as liquid droplets and optionally also as gases and/or vapours with at least combustion gases in a premixing chamber and the mixture is separated for liquid drops larger than size d, whereafter the mixture is conducted to at least one burner, in which the combustion gases are ignited such that a heavily mixing flame is generated, in which the starting materials react and optional solvents evaporate and generate through nucleation and/or sintering and/or agglomeration particles having a diameter of 1 to 1000 micrometres.Type: ApplicationFiled: October 24, 2006Publication date: December 24, 2009Applicant: BENEQ OYInventors: Markku Rajala, Kai Asikkala, Anssi Hovinen
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Publication number: 20090155492Abstract: A method and apparatus for coating glass with a CVD method, the coating being deposited by delivering some of the coating material into coating in the form of solid particles, whose composition is substantially the same as the composition of the coating to be deposited and whose diameter is less than 200 nm.Type: ApplicationFiled: April 18, 2007Publication date: June 18, 2009Applicant: BENEQ OYInventors: Markku Rajala, Anssi Hovinen, Kai Asikkala