Patents by Inventor Kai Haselhorst

Kai Haselhorst has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11225286
    Abstract: The invention relates to an auxiliary frame for a vehicle, in particular an electric vehicle, with a longitudinal member composed of metal sheets, which has bearing connection points for a transverse control arm connection, the bearing connection points being formed in a bearing section of the longitudinal member which is open towards the wheel carrier side, wherein the bearing section is formed from a first single-shell metal sheet and a second single-shell metal sheet, wherein the second single-shell metal sheet is connected to the first single-shell metal sheet by a weld seam, wherein the first single-shell metal sheet has at least one of the bearing connection points, and wherein the second single-shell metal sheet has at least one of the bearing connection points.
    Type: Grant
    Filed: January 22, 2020
    Date of Patent: January 18, 2022
    Assignee: Autotech Engineering Deutschland GmbH
    Inventors: Kai Haselhorst, Viktor Friesen
  • Publication number: 20200239077
    Abstract: The invention relates to an auxiliary frame for a vehicle, in particular an electric vehicle, with a longitudinal member composed of metal sheets, which has bearing connection points for a transverse control arm connection, the bearing connection points being formed in a bearing section of the longitudinal member which is open towards the wheel carrier side, wherein the bearing section is formed from a first single-shell metal sheet and a second single-shell metal sheet, wherein the second single-shell metal sheet is connected to the first single-shell metal sheet by means of a weld seam, wherein the first single-shell metal sheet has at least one of the bearing connection points, and wherein the second single-shell metal sheet has at least one of the bearing connection points.
    Type: Application
    Filed: January 22, 2020
    Publication date: July 30, 2020
    Inventors: Kai Haselhorst, Viktor Friesen
  • Patent number: 10549783
    Abstract: An auxiliary frame for a vehicle including a first shell element and a second shell element, rigidly connected to the first shell element, to define a cavity. The auxiliary frame includes a cross bridge for bearing a vehicle drive unit. The cross bridge is connected by a screwed connection to the first shell element and/or to the second shell element. The auxiliary frame includes a sleeve-like spacer element for the inserting of a screw for vehicle body connection. The spacer element is arranged at one of its ends at a through-hole of the first shell element and extends within the cavity in the direction of a through-hole of the second shell element. The spacer element has a sleeve-like portion for receiving a screw of the screwed connection of the cross bridge.
    Type: Grant
    Filed: July 9, 2018
    Date of Patent: February 4, 2020
    Assignee: Autotech Engineering Deutschland GmbH
    Inventors: Kai Haselhorst, Viktor Friesen, Ulf Sudowe, Oliver Frenzel
  • Publication number: 20190023322
    Abstract: An auxiliary frame for a vehicle including a first shell element and a second shell element, rigidly connected to the first shell element, to define a cavity. The auxiliary frame includes a cross bridge for bearing a vehicle drive unit. The cross bridge is connected by a screwed connection to the first shell element and/or to the second shell element. The auxiliary frame includes a sleeve-like spacer element for the inserting of a screw for vehicle body connection. The spacer element is arranged at one of its ends at a through-hole of the first shell element and extends within the cavity in the direction of a through-hole of the second shell element. The spacer element has a sleeve-like portion for receiving a screw of the screwed connection of the cross bridge.
    Type: Application
    Filed: July 9, 2018
    Publication date: January 24, 2019
    Inventors: Kai Haselhorst, Viktor Friesen, Ulf Sudowe, Oliver Frenzel
  • Patent number: 10081044
    Abstract: A method for producing a chassis link includes shaping a single-shell main body from a sheet metal blank and deforming the sheet metal blank by deep drawing, which includes pre-drawing during which an indentation is produced on the main body and in which the indentation is trimmed and a bush is attached to a projection on the main body once the indentation has been trimmed. The sheet metal blank is pre-drawn such that the indentation is given a radius that matches the bush to be attached such that there is no further need for a further forming operation on the indentation once the indentation has been trimmed.
    Type: Grant
    Filed: April 1, 2015
    Date of Patent: September 25, 2018
    Assignee: Autotech Engineering Deutschland GmbH
    Inventors: Kai Haselhorst, Viktor Friesen, Denis Geßner, Carsten Dejok
  • Patent number: 9944321
    Abstract: The invention relates to a front axle support for a motor vehicle, including side members and a crossmember interconnecting the side members, the crossmember being in the form of a hollow body and being provided with at least one attachment device for attaching a steering system housing.
    Type: Grant
    Filed: May 25, 2016
    Date of Patent: April 17, 2018
    Assignee: Autotech Engineering Deutschland GmbH
    Inventor: Kai Haselhorst
  • Patent number: 9561699
    Abstract: The invention relates to a chassis link including a single-shell sheet metal main body, on which a plurality of bearing regions are formed for attaching bearing elements by which the main body can be connected to the bodywork and to a movable part of a wheel suspension of a motor vehicle. The main body includes two arms which merge into one another and define a main-body plane and a concave edge region of the main body. The concave edge region extends from a wheel-side bearing region towards a bodywork-side bearing region and is at an angle relative to the main-body plane. For such a chassis link having a high inherent stiffness and a low weight the invention proposes that the angled, concave edge region includes, along at least one curve length portion, at least one oblique surface which, when viewed in cross section, encloses an angle in the range of from 25° to 75° with a surface, adjacent thereto, of the angled, concave edge region.
    Type: Grant
    Filed: March 11, 2015
    Date of Patent: February 7, 2017
    Assignee: Autotech Engineering Deutschland GmbH
    Inventors: Kai Haselhorst, Viktor Friesen, Denis Geβner
  • Publication number: 20160347369
    Abstract: The invention relates to a front axle support for a motor vehicle, including side members and a crossmember interconnecting the side members, the crossmember being in the form of a hollow body and being provided with at least one attachment device for attaching a steering system housing.
    Type: Application
    Filed: May 25, 2016
    Publication date: December 1, 2016
    Inventor: Kai Haselhorst
  • Patent number: 9469344
    Abstract: The invention relates to a subframe for a motor vehicle, in particular a front axle subframe, including a first shell element and a second shell element which is rigidly connected to the first shell element and defines a cavity therewith, and at least one bodywork connection sleeve for inserting a screw therethrough. The bodywork connection sleeve is attached at one of its ends to a through-hole in the first shell element and extends within the cavity towards a through-hole in the second shell element.
    Type: Grant
    Filed: January 22, 2015
    Date of Patent: October 18, 2016
    Assignee: Autotech Engineering Deutschland GmbH
    Inventors: Kai Haselhorst, Viktor Friesen
  • Publication number: 20150283595
    Abstract: A method for producing a chassis link includes shaping a single-shell main body from a sheet metal blank and deforming the sheet metal blank by deep drawing, which includes pre-drawing during which an indentation is produced on the main body and in which the indentation is trimmed and a bush is attached to a projection on the main body once the indentation has been trimmed. The sheet metal blank is pre-drawn such that the indentation is given a radius that matches the bush to be attached such that there is no further need for a further forming operation on the indentation once the indentation has been trimmed.
    Type: Application
    Filed: April 1, 2015
    Publication date: October 8, 2015
    Inventors: Kai Haselhorst, Viktor Friesen, Denis Geßner
  • Publication number: 20150258869
    Abstract: The invention relates to a chassis link including a single-shell sheet metal main body, on which a plurality of bearing regions are formed for attaching bearing elements by which the main body can be connected to the bodywork and to a movable part of a wheel suspension of a motor vehicle. The main body includes two arms which merge into one another and define a main-body plane and a concave edge region of the main body. The concave edge region extends from a wheel-side bearing region towards a bodywork-side bearing region and is at an angle relative to the main-body plane. For such a chassis link having a high inherent stiffness and a low weight the invention proposes that the angled, concave edge region includes, along at least one curve length portion, at least one oblique surface which, when viewed in cross section, encloses an angle in the range of from 25° to 75° with a surface, adjacent thereto, of the angled, concave edge region.
    Type: Application
    Filed: March 11, 2015
    Publication date: September 17, 2015
    Inventors: Kai Haselhorst, Viktor Friesen, Denis Geßner
  • Publication number: 20150217808
    Abstract: The invention relates to a subframe for a motor vehicle, in particular a front axle subframe, including a first shell element and a second shell element which is rigidly connected to the first shell element and defines a cavity therewith, and at least one bodywork connection sleeve for inserting a screw therethrough. The bodywork connection sleeve is attached at one of its ends to a through-hole in the first shell element and extends within the cavity towards a through-hole in the second shell element.
    Type: Application
    Filed: January 22, 2015
    Publication date: August 6, 2015
    Inventors: Kai Haselhorst, Viktor Friesen
  • Patent number: 9090138
    Abstract: The invention relates to a single-shell spring control arm, for a wheel suspension of a motor vehicle, comprising a first end portion for attaching to a chassis beam a second end portion for attaching on the wheel side, and an increased-width portion which is arranged between the two end portions, and which comprises a spine having flanks projecting therefrom and which defines a spring seat for supporting a spring. In order to attain high component rigidity and a wheel suspension which is optimized with regard to loads, the invention proposes that inwardly deformed surface parts are formed on the flanks, the longitudinal edges of which surface parts are spaced apart from one another along their entire length so that the increased-width portion has a C-profile-shaped cross-sectional profile, and in that a connection portion for attaching a shock absorber is formed between the spring seat and the second end portion.
    Type: Grant
    Filed: January 23, 2013
    Date of Patent: July 28, 2015
    Assignee: Gestamp Umformtechnik GmbH
    Inventors: Kai Haselhorst, Ralf Koormann, Mathias Buchholz, Ronald Hertl
  • Patent number: 8936264
    Abstract: The invention relates to a one-shell spring suspension arm formed of sheet metal for a wheel suspension of a motor vehicle, including a first end section for connection to a chassis carrier, a second end section for wheel-side connection, and a width-expanded section for supporting a spring, which is arranged between the two end sections and defines a trough having upwardly projecting flanks. In order to enable optimized wheel suspension by distributing the forces and torques to spatially distanced connections, or articulated-connection points, while achieving a relatively low component weight and favorable manufacturing costs, the invention provides that a spiral is integrally formed in the width-expanded section of the spring suspension arm as a spring seat and that a connection section for connecting a shock absorber is formed between the spiral and the second end section.
    Type: Grant
    Filed: February 1, 2012
    Date of Patent: January 20, 2015
    Assignee: Gestamp Umformtechnik GmbH
    Inventors: Ralf Koormann, Kai Haselhorst, Ronald Hertl
  • Publication number: 20150008654
    Abstract: The invention relates to a single-shell spring control arm, for a wheel suspension of a motor vehicle, comprising a first end portion for attaching to a chassis beam a second end portion for attaching on the wheel side, and an increased-width portion which is arranged between the two end portions, and which comprises a spine having flanks projecting therefrom and which defines a spring seat for supporting a spring. In order to attain high component rigidity and a wheel suspension which is optimized with regard to loads, the invention proposes that inwardly deformed surface parts are formed on the flanks, the longitudinal edges of which surface parts are spaced apart from one another along their entire length so that the increased-width portion has a C-profile-shaped cross-sectional profile, and in that a connection portion for attaching a shock absorber is formed between the spring seat and the second end portion.
    Type: Application
    Filed: January 23, 2013
    Publication date: January 8, 2015
    Inventors: Kai Haselhorst, Ralf Koormann, Mathias Buchholz, Ronald Hertl
  • Publication number: 20140300074
    Abstract: The invention relates to a one-shell spring suspension arm formed of sheet metal for a wheel suspension of a motor vehicle, including a first end section for connection to a chassis carrier, a second end section for wheel-side connection, and a width-expanded section for supporting a spring, which is arranged between the two end sections and defines a trough having upwardly projecting flanks. In order to enable optimized wheel suspension by distributing the forces and torques to spatially distanced connections, or articulated-connection points, while achieving a relatively low component weight and favorable manufacturing costs, the invention provides that a spiral is integrally formed in the width-expanded section of the spring suspension arm as a spring seat and that a connection section for connecting a shock absorber is formed between the spiral and the second end section.
    Type: Application
    Filed: February 1, 2012
    Publication date: October 9, 2014
    Applicant: GMF UMFORMTECHNIK GMBH
    Inventors: Ralf Koormann, Kai Haselhorst, Ronald Hertl