Patents by Inventor Kai Okabe

Kai Okabe has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20260176750
    Abstract: Methods for forming boron nitride layer on a surface of a substrate by a plasma enhanced atomic layer deposition (PEALD) process are provided. The methods comprise the steps of providing a substrate withing a reaction chamber; and executing at least one deposition cycle. The deposition cycle comprises providing a boron precursor into the reaction chamber, the boron precursor comprising boron halide; and providing a reactive species generated from a plasma produced from a reactant gas into the reaction chamber.
    Type: Application
    Filed: December 17, 2025
    Publication date: June 25, 2026
    Inventors: João Ricardo Antunes Afonso, Kai Okabe, Ranjit Rohidas Borude, Ming Liu, Mikko Tapani Ruoho, Viljami Pore
  • Publication number: 20260157127
    Abstract: Methods of forming and using a structure that includes a metal hardmask layer are disclosed. The metal hardmask can include desired properties, such as relatively high tensile strength, even after subsequent etch steps. Exemplary methods include using a cyclical deposition process to deposit the metal hardmask layer. The metal hardmask layer can include, for example, one or more of a metal nitride, a metal carbide, and a metal carbonitride.
    Type: Application
    Filed: November 26, 2025
    Publication date: June 4, 2026
    Inventors: Mathieu Patrice Diers, Hideaki Fukuda, Kai Okabe, Sivaranjani Arumugam, Miguel Sérgio De Abreu Neto
  • Publication number: 20250320601
    Abstract: Methods of forming a silicon oxycarbide layer on a surface of a substrate are disclosed. Exemplary methods include providing an oxygen-free reactant to a reaction chamber and performing one or more deposition cycles, wherein each deposition cycle includes providing a silicon precursor to the reaction chamber for a silicon precursor pulse period and providing pulsed plasma power for a plasma power period to form the silicon oxycarbide layer.
    Type: Application
    Filed: June 11, 2025
    Publication date: October 16, 2025
    Inventors: Takashi Yoshida, Kai Okabe, Zecheng Liu
  • Patent number: 12359312
    Abstract: Methods of forming a silicon oxycarbide layer on a surface of a substrate are disclosed. Exemplary methods include providing an oxygen-free reactant to a reaction chamber and performing one or more deposition cycles, wherein each deposition cycle includes providing a silicon precursor to the reaction chamber for a silicon precursor pulse period and providing pulsed plasma power for a plasma power period to form the silicon oxycarbide layer.
    Type: Grant
    Filed: January 4, 2023
    Date of Patent: July 15, 2025
    Assignee: ASM IP Holding B.V.
    Inventors: Takashi Yoshida, Kai Okabe, Zecheng Liu
  • Publication number: 20230340663
    Abstract: Methods of forming a silicon oxycarbide layer on a surface of a substrate are disclosed. Exemplary methods include providing an oxygen-free reactant to a reaction chamber and performing one or more deposition cycles, wherein each deposition cycle includes providing a silicon precursor to the reaction chamber for a silicon precursor pulse period and providing plasma power for a plasma power period to form the silicon oxycarbide layer. Exemplary silicon precursors comprise a molecule comprising silicon, oxygen, carbon, and optionally nitrogen. The silicon precursor can further include one or more of (i) one or two silicon-oxygen bonds, (ii) one or two silicon-carbon bonds, or (iii) one carbon-carbon double bond.
    Type: Application
    Filed: April 21, 2023
    Publication date: October 26, 2023
    Inventors: Fanyong Ran, Zecheng Liu, Tomohiro Kubota, Takashi Yoshida, Kai Okabe
  • Publication number: 20230235453
    Abstract: Methods of forming a silicon oxycarbide layer on a surface of a substrate are disclosed. Exemplary methods include providing an oxygen-free reactant to a reaction chamber and performing one or more deposition cycles, wherein each deposition cycle includes providing a silicon precursor to the reaction chamber for a silicon precursor pulse period and providing pulsed plasma power for a plasma power period to form the silicon oxycarbide layer.
    Type: Application
    Filed: January 4, 2023
    Publication date: July 27, 2023
    Inventors: Takashi Yoshida, Kai Okabe, Zecheng Liu